CN203642686U - High frequency induction tubular furnace - Google Patents
High frequency induction tubular furnace Download PDFInfo
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- CN203642686U CN203642686U CN201320779506.8U CN201320779506U CN203642686U CN 203642686 U CN203642686 U CN 203642686U CN 201320779506 U CN201320779506 U CN 201320779506U CN 203642686 U CN203642686 U CN 203642686U
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Abstract
本实用新型公开了一种高频感应管式炉,它包含石英管,所述的石英管整体为中空结构的圆柱形结构,其两端设有密封盖,所述石英管一端的密封盖内侧向内延伸出连接杆,该连接杆的另一端设有样品台,所述样品台上设有石墨坩埚,所述石英管另一端的密封盖上安装有惰性气体输入管和抽真空管,所述石英管的外侧环绕有铜线圈。本实用新型通过电子管振荡电路产生高频电磁场,然后加到样品之上,对样品进行感应,产生涡电流(涡流),从而产生焦耳热,使样品迅速升温,可以再很短的时间内达到反应温度,防止中间体的产生,有效的缩短制备时间和降低制备成本,节能效果较为明显。
The utility model discloses a high-frequency induction tube furnace, which comprises a quartz tube. The quartz tube is a hollow cylindrical structure as a whole, and two ends of the tube are provided with sealing covers. The inner side of the sealing cover at one end of the quartz tube is A connecting rod is extended inward, the other end of the connecting rod is provided with a sample stage, a graphite crucible is arranged on the sample stage, an inert gas input pipe and a vacuum tube are installed on the sealing cover at the other end of the quartz tube, and the The outside of the quartz tube is surrounded by a copper coil. The utility model generates a high-frequency electromagnetic field through the electron tube oscillating circuit, and then adds it to the sample to induce the sample to generate eddy current (eddy current), thereby generating Joule heat, so that the sample can be heated up rapidly, and the reaction can be achieved in a very short time temperature, prevent the production of intermediates, effectively shorten the preparation time and reduce the preparation cost, and the energy saving effect is obvious.
Description
技术领域technical field
本实用新型涉及化工设备加工制造领域,具体涉及一种高频感应管式炉。The utility model relates to the field of chemical equipment processing and manufacturing, in particular to a high-frequency induction tube furnace.
背景技术Background technique
目前熔盐合成法制备NaCo2O4粉体或SrTiO3等热电材料时常用的设备是高温箱式电炉或管式高温炉。这些设备都有升温速度慢的缺点,对于普通的高温箱式电炉而言气氛的控制是较难的,虽然管式高温炉可以很好地控制气氛,但是,其升温速度慢而还没有达到理想的反应温度前就可能发生没必要的反应产生中间体,从而影响实验结果。At present, the commonly used equipment for preparing thermoelectric materials such as NaCo 2 O 4 powder or SrTiO3 by molten salt synthesis is a high-temperature box-type electric furnace or a tube-type high-temperature furnace. These equipments all have the disadvantage of slow heating rate. For ordinary high-temperature box-type electric furnaces, it is difficult to control the atmosphere. Although the tube-type high-temperature furnace can control the atmosphere well, its heating rate is slow and has not yet reached the ideal level. Unnecessary reactions may occur before the reaction temperature to produce intermediates, thereby affecting the experimental results.
且上述两种设备因为有密封的加热体和保温层的覆盖,在制备过程中无法直观地看到装有反应试剂的坩埚的受热情况,因为坩埚的受热与加热体的距离有关,也会产生受热不均匀的问题。Moreover, because the above two devices are covered by a sealed heating body and an insulating layer, it is impossible to visually see the heating of the crucible containing the reaction reagents during the preparation process, because the heating of the crucible is related to the distance from the heating body. The problem of uneven heating.
实用新型内容Utility model content
本实用新型目的是提供一种高频感应管式炉,它能有效地解决背景技术中所存在的问题。The purpose of the utility model is to provide a high-frequency induction tube furnace, which can effectively solve the problems existing in the background technology.
为了解决背景技术中所存在的问题,它包含石英管1,所述的石英管1整体为中空结构的圆柱形结构,其两端设有密封盖,所述石英管1一端的密封盖内侧向内延伸出连接杆2,该连接杆2的另一端设有样品台3,所述样品台3上设有石墨坩埚4,所述石英管1另一端的密封盖上安装有惰性气体输入管5和抽真空管6,所述石英管1的外侧环绕有铜线圈7。In order to solve the existing problems in the background technology, it includes a quartz tube 1, the quartz tube 1 is a hollow cylindrical structure as a whole, and its two ends are provided with sealing covers, and the inside of the sealing cover at one end of the quartz tube 1 faces A connecting rod 2 is extended inside, the other end of the connecting rod 2 is provided with a sample stage 3, a graphite crucible 4 is arranged on the sample stage 3, and an inert gas input pipe 5 is installed on the sealing cover at the other end of the quartz tube 1 And the vacuum tube 6, the outside of the quartz tube 1 is surrounded by a copper coil 7.
所述的石英管1和密封盖之间通过密封圈8密闭连接。The sealing ring 8 is hermetically connected between the quartz tube 1 and the sealing cover.
所述的石英管1和密封盖之间通过螺栓9旋接固定。The quartz tube 1 and the sealing cover are screwed and fixed by bolts 9 .
所述密封盖的外侧安装有密封活动杆10。A sealing movable rod 10 is installed on the outer side of the sealing cover.
本实用新型通过电子管振荡电路产生高频电磁场,然后加到样品之上,对样品进行感应,产生涡电流(涡流),从而产生焦耳热,使样品迅速升温,可以再很短的时间内达到反应温度,防止中间体的产生,有效的缩短制备时间和降低制备成本,节能效果较为明显,且由于本设备利用的透明的石英管为反应舱,在高温反应时可直观的观察到坩埚的受热情况,也可以利用红外温度计进行测温,由于采用石墨坩埚在高频感应的作用,可以均匀的受热从而有效的解决背景技术中设备所存在的问题。The utility model generates a high-frequency electromagnetic field through the electron tube oscillating circuit, and then adds it to the sample to induce the sample to generate eddy current (eddy current), thereby generating Joule heat, so that the sample can be heated up rapidly, and the reaction can be achieved in a very short time temperature, prevent the production of intermediates, effectively shorten the preparation time and reduce the preparation cost, the energy saving effect is more obvious, and because the transparent quartz tube used in this equipment is the reaction chamber, the heating of the crucible can be visually observed during the high temperature reaction , can also use the infrared thermometer to measure temperature, due to the use of graphite crucible in the role of high-frequency induction, it can be heated evenly so as to effectively solve the problems existing in the equipment in the background technology.
附图说明Description of drawings
为了更清楚地说明本实用新型,下面将结合附图对实施例作简单的介绍。In order to illustrate the utility model more clearly, the embodiments will be briefly introduced below in conjunction with the accompanying drawings.
图1是本实用新型的结构示意图。Fig. 1 is a structural representation of the utility model.
具体实施方式Detailed ways
为了使本实用新型实现的技术手段、创作特征、达成目的与功效易于明白了解,下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述。In order to make the technical means, creative features, goals and effects achieved by the utility model easy to understand, the technical solutions in the utility model embodiment will be clearly and completely described below in conjunction with the accompanying drawings in the utility model embodiment.
参看图1,本具体实施方式是采用以下技术方案予以实现,它包含石英管1,所述的石英管1整体为中空结构的圆柱形结构,其两端设有密封盖,所述石英管1一端的密封盖内侧向内延伸出连接杆2,该连接杆2的另一端设有样品台3,所述样品台3上设有石墨坩埚4,所述石英管1另一端的密封盖上安装有惰性气体输入管5和抽真空管6,所述石英管1的外侧环绕有铜线圈7。Referring to Fig. 1, this specific embodiment is to adopt following technical scheme to realize, and it comprises quartz tube 1, and described quartz tube 1 is the cylindrical structure of hollow structure as a whole, and its two ends are provided with sealing cover, and described quartz tube 1 A connecting rod 2 extends inwardly from the inner side of the sealing cover at one end, and the other end of the connecting rod 2 is provided with a sample stage 3, and a graphite crucible 4 is arranged on the sample stage 3, and the sealing cover at the other end of the quartz tube 1 is installed There are an inert gas input pipe 5 and a vacuum pipe 6 , and a copper coil 7 surrounds the outside of the quartz pipe 1 .
所述的石英管1和密封盖之间通过密封圈8密闭连接。The sealing ring 8 is hermetically connected between the quartz tube 1 and the sealing cover.
所述的石英管1和密封盖之间通过螺栓9旋接固定。The quartz tube 1 and the sealing cover are screwed and fixed by bolts 9 .
所述密封盖的外侧安装有密封活动杆10。A sealing movable rod 10 is installed on the outer side of the sealing cover.
实施例1Example 1
NaCo2O4粉体在本装置中的制作方法:以Na2CO3、Co3O4、NaCl为主要原料,其中NaCl为助溶剂(不参加反应)。将原料按一定的摩尔比混合均匀后放入石墨坩埚4中;然后将石墨坩埚4放到样品台3上,密封好石英管1两端的密封盖,提供所需的反应气氛(或抽真空)后在铜线圈7上通入高频电流使石墨坩埚4受热使试剂进行反映,从而制得NaCo2O4,通过调节交流电频来控制制备温度。利用红外温度计进行温度的测量。The production method of NaCo 2 O 4 powder in this device: Na 2 CO 3 , Co 3 O 4 , and NaCl are used as main raw materials, and NaCl is a co-solvent (does not participate in the reaction). Mix the raw materials uniformly in a certain molar ratio and put them into the graphite crucible 4; then put the graphite crucible 4 on the sample stage 3, seal the sealing covers at both ends of the quartz tube 1, and provide the required reaction atmosphere (or vacuum) Afterwards, a high-frequency current is passed through the copper coil 7 to heat the graphite crucible 4 to react the reagents, thereby preparing NaCo 2 O 4 , and controlling the preparation temperature by adjusting the AC frequency. The temperature was measured with an infrared thermometer.
实施例2Example 2
SrTiO3粉体在本装置中的制作方法:SrCO3、TiO2、NaCl为主要原料,其中NaCl为助溶剂(不参加反应)。将原料按一定的摩尔比混合均匀后放入石墨坩埚4中;然后将石墨坩埚4放到样品台上,密封好石英管1两端的密封盖,提供所需的反应气氛(或抽真空)后在铜线圈7上通入高频电流使石墨坩埚4受热使试剂进行反映,从而制得NaCo2O4,通过调节交流电频控制制备温度。利用红外温度计进行温度的测量。The preparation method of SrTiO3 powder in this device: SrCO3, TiO2, NaCl are main raw materials, wherein NaCl is a cosolvent (does not participate in the reaction). Put the raw materials into the graphite crucible 4 after mixing uniformly according to a certain molar ratio; then put the graphite crucible 4 on the sample stage, seal the sealing covers at both ends of the quartz tube 1, and provide the required reaction atmosphere (or vacuum) A high-frequency current is passed through the copper coil 7 to heat the graphite crucible 4 to react the reagents, thereby preparing NaCo 2 O 4 , and controlling the preparation temperature by adjusting the alternating current frequency. The temperature was measured with an infrared thermometer.
最后应说明的是:以上实施例仅用以说明本实用新型的技术方案,而非对其限制;尽管参照前述实施例对本实用新型进行了详细的说明,本领域的普通技术人员应当理解,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本实用新型各实施例技术方案的精神和范围。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present utility model, rather than to limit it; although the utility model has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that it It is still possible to modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit of the technical solutions of the various embodiments of the present invention. and range.
Claims (4)
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104674342A (en) * | 2015-03-20 | 2015-06-03 | 重庆大全新能源有限公司 | Ingot furnace |
CN106124288A (en) * | 2016-06-18 | 2016-11-16 | 张阳康 | A kind of sample-melting device |
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2013
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104674342A (en) * | 2015-03-20 | 2015-06-03 | 重庆大全新能源有限公司 | Ingot furnace |
CN106124288A (en) * | 2016-06-18 | 2016-11-16 | 张阳康 | A kind of sample-melting device |
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