CN203636074U - Sizing baffle device - Google Patents
Sizing baffle device Download PDFInfo
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- CN203636074U CN203636074U CN201320883795.6U CN201320883795U CN203636074U CN 203636074 U CN203636074 U CN 203636074U CN 201320883795 U CN201320883795 U CN 201320883795U CN 203636074 U CN203636074 U CN 203636074U
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- connecting rod
- stopper
- baffle device
- fixing baffle
- length fixing
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- 238000004513 sizing Methods 0.000 title abstract description 11
- 239000000463 material Substances 0.000 claims description 7
- 230000013011 mating Effects 0.000 claims 2
- 229910000831 Steel Inorganic materials 0.000 abstract description 32
- 239000010959 steel Substances 0.000 abstract description 32
- 230000000903 blocking effect Effects 0.000 description 6
- 238000009434 installation Methods 0.000 description 6
- 238000003860 storage Methods 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000010008 shearing Methods 0.000 description 4
- 238000013461 design Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 230000007774 longterm Effects 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 230000001186 cumulative effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000004886 head movement Effects 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
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Abstract
本实用新型提供了一种定尺挡板装置,所述定尺挡板装置包括:气缸(20)、连杆(22)、支座(24)、摆轴(21)、以及挡头(23);所述气缸(20),设置在定尺小车的车体(16)上;支座(24),连接在所述车体(16)上;所述连杆(22)具有三个端部,分别为:连杆(22)的第一端、连杆(22)的第二端和连杆(22)的第三端,所述连杆(22)的第一端、第二端和第三端的连线形成三角形;所述连杆(22)的第一端与所述气缸(20)铰接,所述连杆(22)的第二端通过摆轴(21)与所述支座(24)铰接;挡头(23),连接在所述连杆(22)的第三端上。本实用新型提高了定尺精度,解决了现场频繁发生的挡头与辊道干涉、挡头与辊道盖板干涉及薄板穿钢现象。
The utility model provides a fixed-length baffle device, which includes: a cylinder (20), a connecting rod (22), a support (24), a pendulum shaft (21), and a stopper (23 ); the cylinder (20) is arranged on the car body (16) of the trolley; the support (24) is connected to the car body (16); the connecting rod (22) has three ends parts, respectively: the first end of the connecting rod (22), the second end of the connecting rod (22) and the third end of the connecting rod (22), the first end and the second end of the connecting rod (22) The connecting line with the third end forms a triangle; the first end of the connecting rod (22) is hinged to the cylinder (20), and the second end of the connecting rod (22) is connected to the support through the swing shaft (21) The seat (24) is hinged; the stopper (23) is connected to the third end of the connecting rod (22). The utility model improves the precision of sizing, and solves the phenomenon that the stopper interferes with the roller table, the stopper and the cover plate of the roller table frequently occur on site, and the thin plate penetrates steel.
Description
技术领域technical field
本实用新型涉及冶金领域,具体应用于轧钢厂对中厚板长度进行定位剪切的定尺设备,具体而言涉及一种定尺挡板装置,特别是涉及一种中厚板定尺挡板装置。The utility model relates to the field of metallurgy, and is specifically applied to a sizing device for positioning and shearing the length of a medium-thick plate in a rolling mill, in particular to a sizing baffle device, in particular to a sizing baffle for a medium-thick plate device.
背景技术Background technique
中厚板定尺挡板装置属于冶金行业板材制造过程中精整区剪切线上的一个关键工序装置,他能对中厚板材的长度进行定尺规范,使之达到符合成品板材的长度要求,配合定尺剪剪切定尺钢板。The medium-thick plate fixed-length baffle device belongs to a key process device on the shearing line of the finishing area in the metallurgical industry plate manufacturing process. It can regulate the length of the medium-thick plate to meet the length requirements of the finished plate. , Cooperate with the cut-to-length steel plate.
定尺挡板设置在距离剪切点固定的位置处,定尺挡板挡住输送辊道上钢板的一端,剪切点开始剪切,得到固定长度的钢板。The fixed-length baffle is arranged at a fixed position away from the shearing point, and the fixed-length baffle blocks one end of the steel plate on the conveying roller table, and the shearing point starts to cut to obtain a fixed-length steel plate.
现有的挡板装置主要包括定尺挡板。由于物料贴紧该定尺挡板时产生刚性冲击,因此往往会产生定尺偏差,物料的停止位置难以控制,影响物料的位置精度。Existing baffle devices mainly include fixed-length baffles. Due to the rigid impact produced when the material sticks to the baffle plate of the fixed length, the fixed length deviation often occurs, and the stop position of the material is difficult to control, which affects the position accuracy of the material.
另外,现有的挡板装置中挡头的高度是固定不可调的,由于存在安装及制造累计误差,以及存在辊道盖板长期使用后变形现象,因此现场易发生挡头与辊道干涉、挡头与辊道盖板干涉现象;此外,挡头与辊道面之间的间距为4mm,而辊道盖板往往低于辊道面(例如10mm),所以挡头下底面与盖板之间的高度差将大于5mm(例如为14mm),而中厚板最薄钢板厚度为5mm,因此,当挡头位于辊道盖板上方时,易发生薄板穿钢现象。In addition, the height of the head of the existing baffle device is fixed and cannot be adjusted. Due to the cumulative errors in installation and manufacturing, and the deformation of the roller table cover after long-term use, interference between the head and the roller table is likely to occur on site. The interference phenomenon between the stop head and the roller table cover; in addition, the distance between the stop head and the roller table surface is 4mm, and the roller table cover is often lower than the roller table surface (for example, 10mm), so the distance between the bottom surface of the stop head and the cover plate The height difference between them will be greater than 5mm (for example, 14mm), and the thickness of the thinnest steel plate of the medium and thick plate is 5mm. Therefore, when the stopper is above the roller table cover, it is easy for the thin plate to pass through the steel.
实用新型内容Utility model content
本实用新型提供一种定尺挡板装置,以解决物料的停止位置难以控制的问题。The utility model provides a fixed-length baffle device to solve the problem that the stop position of materials is difficult to control.
为此,本实用新型提出一种定尺挡板装置,用于对板材定尺,所述定尺挡板装置包括:For this reason, the utility model proposes a sizing baffle device, which is used for sizing the plate, and the sizing baffle device includes:
气缸20、连杆22、支座24、摆轴21、以及挡头23;
所述气缸20,设置在定尺小车的车体16上;Described
支座24,连接在所述车体16上;The
所述连杆22具有三个端部,分别为:连杆22的第一端、连杆22的第二端和连杆22的第三端,所述连杆22的第一端、第二端和第三端的连线形成三角形;The connecting
所述连杆22的第一端与所述气缸20铰接,所述连杆22的第二端通过摆轴21与所述支座24铰接;The first end of the connecting
挡头23,连接在所述连杆22的第三端上。The blocking
进一步地,所述挡头23的下底面加工成锯齿形状,所述挡头23的下底面与输送辊道的槽形辊交错布置。Further, the lower bottom surface of the blocking
进一步地,所述摆轴为偏心轴。Further, the balance shaft is an eccentric shaft.
进一步地,所述挡头的运动轨迹的最低点位于摆轴的正下方,所述摆轴的偏心量d为5mm。Further, the lowest point of the movement track of the stopper is located directly below the pendulum shaft, and the eccentricity d of the pendulum shaft is 5 mm.
进一步地,所述气缸20连接储气罐。Further, the
进一步地,槽形辊包括:凸出部和位于所述凸出部之间的凹槽,所述挡头的底部具有包容所述凸出部的配合槽。Further, the grooved roller includes: protruding parts and grooves between the protruding parts, and the bottom of the blocking head has a matching groove for containing the protruding parts.
进一步地,所述挡头的下底面与所述凹槽的底面之间的高度差t为2~4mm。Further, the height difference t between the lower bottom surface of the stopper and the bottom surface of the groove is 2-4mm.
进一步地,所述凹槽为矩形开口槽。Further, the groove is a rectangular open groove.
进一步地,所述凹槽的深度为25mm。Further, the depth of the groove is 25mm.
进一步地,所述配合槽的深度为25mm,所述输送辊道的槽形辊之间覆盖有盖板,所述盖板的顶面比所述槽形辊圆周的最高点低25mm,所述板材为中厚板,所述板材的厚度为5~50mm。Further, the depth of the matching groove is 25 mm, and a cover plate is covered between the grooved rollers of the conveying roller table, and the top surface of the cover plate is 25 mm lower than the highest point of the circumference of the grooved rollers. The board is a medium-thick board, and the thickness of the board is 5-50mm.
本实用新型有效利用气缸的缓冲特性,使钢板最终停止在理想的定尺位置,从而克服了定尺机构的挡板受冲击时有较大摆动、定尺精度低的缺点。另外,挡头设计为高度可调,挡头与输送辊道的槽形辊交错布置,此结构解决了现场频繁发生的挡头与辊道干涉、挡头与辊道盖板干涉及薄板穿钢现象。The utility model effectively utilizes the cushioning characteristics of the cylinder to stop the steel plate at the ideal fixed-length position, thereby overcoming the disadvantages of large swing and low precision of the fixed-length mechanism when the baffle plate of the fixed-length mechanism is impacted. In addition, the stop head is designed to be height-adjustable, and the stop head and the grooved rollers of the conveying roller table are arranged alternately. This structure solves the frequent interference between the stop head and the roller table, the interference between the stop head and the roller table cover plate, and the thin plate passing through the steel. Phenomenon.
附图说明Description of drawings
图1为根据本实用新型实施例的定尺挡板装置的结构示意图,其中示出了钢板接近挡头之前的状态;Fig. 1 is a schematic structural view of a fixed-length baffle device according to an embodiment of the present invention, which shows the state before the steel plate approaches the stopper;
图2为根据本实用新型实施例的定尺挡板装置的结构示意图,其中示出了钢板贴紧挡头时的状态;Fig. 2 is a schematic structural view of a fixed-length baffle device according to an embodiment of the present invention, which shows the state when the steel plate is tightly attached to the stopper;
图3为本实用新型实施例的定尺挡板装置的结构示意图,其中示出了钢板被定尺剪切后即将运送离开的状态;Fig. 3 is a schematic structural view of the fixed-length baffle device of the embodiment of the present invention, which shows the state that the steel plate is about to be transported away after being cut to length;
图4为本实用新型实施例的挡头与辊道交错布置的结构示意图;Fig. 4 is a structural schematic diagram of the staggered arrangement of the head stop and the roller table in the embodiment of the present invention;
图5为根据本实用新型实施例的挡头位于辊道盖板上方时的结构示意图。Fig. 5 is a schematic structural view of the stopper according to an embodiment of the present invention when it is located above the roller table cover.
附图标号说明:Explanation of reference numbers:
16-车体;20-气缸;21-摆轴;22-连杆;23-挡头;24-支座;26-气缸支架29销轴230挡头的下底面235配合槽40槽形辊400槽形辊的凸出部405槽形辊的凹槽430凹槽的底面50盖板60钢板70钢板的运行方向16-car body; 20-cylinder; 21-swing shaft; 22-connecting rod; 23-stop; 24-support; Protrusion of grooved roll 405 Groove of grooved roll 430 Bottom surface of
具体实施方式Detailed ways
为了对本实用新型的技术特征、目的和效果有更加清楚的理解,现对照附图说明本实用新型。In order to have a clearer understanding of the technical features, purposes and effects of the present utility model, the utility model is now described with reference to the accompanying drawings.
如图1和图2、图3所示,根据本实用新型实施例的定尺挡板装置包括:气缸20、连杆22、支座24、摆轴21、以及挡头23;As shown in Fig. 1 and Fig. 2 and Fig. 3, the fixed-to-length baffle device according to the embodiment of the present invention includes: a
所述气缸20,设置在定尺小车的车体16上,例如气缸通过气缸支架26固定在定尺小车的车体16上;气缸20连接储气罐,储气罐例如设置在车体上,储气罐容积例如为2m3,气缸20与储气罐提供动力,还利用气体可压缩的特性实现缓冲效果;气缸的无杆腔为工作腔,当气缸有杆腔通压缩空气时,挡头向后摆动,此结构可避免挡头抬起时与钢板贴合面产生摩擦,实现了定尺钢板的位置保持不变;气缸20与连杆22的交接点布置在与挡头同一高度位置,气缸采用尾部摆轴安装方式,此布置结构的优越性体现在:气缸承受钢板冲击力的能力强;机构的摆动空间大;气缸行程短、挡头抬升高度大;整体结构布置紧凑、重量轻。Described
支座24,固定连接在所述车体16上;The
所述连杆22具有三个端部,分别为:连杆22的第一端、连杆22的第二端和连杆22的第三端,所述连杆22的第一端、第二端和第三端的连线形成三角形;The connecting
所述连杆22的第一端与所述气缸20通过销轴29铰接,所述连杆22的第二端通过摆轴21与所述支座24铰接;The first end of the connecting
挡头23,连接在所述连杆22的第三端上,用于挡住板材或钢板60。如图2,当板材或钢板60沿着运行方向70撞击挡头23时,冲击力通过挡头23传递至气缸20,由气缸20吸收冲击,当钢板冲击力过大而导致挡头23后退时,气缸20的作用力足以将钢板及挡头23推回至挡头23的初始定尺位置,气缸行程例如为:400mm,使钢板最终停止在理想的定尺位置;该结构有效利用气缸20机旁配容积例如为2m3的储气罐的缓冲特性,并结合结构布置及受力分析,计算得出气缸作用力大于钢板在辊道上的摩擦力,使钢板停止在理想的定尺位置,同时降低了钢板对支座及车体的冲击,进而保证车体的稳定性,提高车体的定尺位置精度。The blocking
进一步地,所述摆轴为偏心轴。如图1所示,摆轴的偏心量d为例如5mm,所以挡头的安装位置通过(偏心)摆轴实现0~10mm范围内高度可调,因而,所述挡板升降机构的安装位置高度可调。此设计结构,一方面可以确保安装时挡头与辊道之间的间距调整为理论设计值,以弥补制造及安装阶段的累计误差;另一方面,可以根据现场实际情况(例如:由于辊道盖板长期使用后变形而导致挡头与辊道盖板局部发生干涉)灵活调整挡头高度位置,以避免了干涉现象的发生。Further, the balance shaft is an eccentric shaft. As shown in Figure 1, the eccentricity d of the pendulum shaft is, for example, 5 mm, so the installation position of the stopper can be adjusted in height within the range of 0 to 10 mm through the (eccentric) pendulum shaft. Therefore, the height of the installation position of the baffle lifting mechanism is adjustable. This design structure, on the one hand, can ensure that the distance between the stopper and the roller table is adjusted to the theoretical design value during installation, so as to compensate for the accumulated errors in the manufacturing and installation stages; The deformation of the cover plate after long-term use causes partial interference between the head and the cover of the roller table) flexibly adjust the height and position of the head to avoid the occurrence of interference.
而且,(偏心)摆轴使得挡头23从抬起位置(上极限位置),回复到阻挡位置(下极限位置)的时间比对称式摆轴的时间更短,定尺更为及时准确。如图2,挡头抬升的最高高度h(距槽型辊的辊面)例如为:120mm,以便不执行定尺剪切的厚板(厚度>60mm)能顺利通过挡头下方,不发生卡阻现象。Moreover, the (eccentric) pendulum shaft makes the time for the
进一步地,所述挡头的下底面加工成锯齿形状,所述挡头的下底面与输送辊道的槽形辊交错布置,且挡头运动轨迹的最低点位于摆轴的正下方,挡头摆动时的圆心与挡头最右侧端面在竖直方向对齐,此设计结构,一方面可以保证挡头与辊道面及挡头与辊道盖板的间距均小于最薄板厚(5mm);另一方面可以避免挡头抬起时与辊道或辊道盖板干涉。Further, the lower bottom surface of the stop head is processed into a sawtooth shape, the lower bottom surface of the stop head is alternately arranged with the grooved rollers of the conveying roller table, and the lowest point of the stop head movement track is located directly below the swing shaft, and the stop head When swinging, the center of the circle is aligned with the rightmost end face of the stopper in the vertical direction. This design structure, on the one hand, can ensure that the distance between the stopper and the roller surface and between the stopper and the roller cover is less than the thinnest plate thickness (5mm); On the other hand, it can avoid interference with the roller table or the roller table cover when the stop head is raised.
进一步地,如图4和图5,槽形辊40包括:凸出部400和位于所述凸出部之间的凹槽405,所述挡头的底部具有包容所述凸出部的配合槽235。Further, as shown in FIG. 4 and FIG. 5 , the
进一步地,如图4和图5,所述挡头23的下底面加工成锯齿形状,所述挡头23的下底面与输送辊道的槽形辊交错布置。或者说挡头23的下底面或底部230具有包容槽形辊的凸出部400的配合槽235,相邻槽形辊的凸出部400之间形成槽形辊的凹槽405或槽形部分,配合槽235的数目为一个或多个,配合槽235的数目与槽形辊的凹槽405或槽形部分的数目相等,配合槽235的形状例如为矩形开口槽,便于加工;挡头与输送辊道的槽形辊交错布置,实现了当挡头位于辊道上方时,避免钢板穿入挡头下底面的现象发生。Further, as shown in FIG. 4 and FIG. 5 , the lower bottom surface of the
进一步地,如图4和图5,所述挡头的下底面230(挡头的最低底面)与所述凹槽405的底面430之间的高度差t1为2~4mm,例如为3mm。挡头的下底面230(挡头的最低面)与盖板的顶面之间的高度差t2是2~4mm,例如为3mm。这样使得挡头与辊道的空隙以及挡头与盖板之间的空隙均小于5mm,例如为3mm,保证最薄的中厚板无法穿过挡头与辊道的空隙以及挡头与盖板之间的空隙,从而避免薄板穿入挡头下底面的现象发生。Further, as shown in FIG. 4 and FIG. 5 , the height difference t1 between the lower bottom surface 230 of the stopper head (lowest bottom surface of the stopper head) and the bottom surface 430 of the groove 405 is 2-4 mm, for example, 3 mm. The height difference t2 between the lower bottom surface 230 of the stopper head (the lowest surface of the stopper head) and the top surface of the cover plate is 2-4 mm, for example, 3 mm. In this way, the gap between the stop head and the roller table and the gap between the stop head and the cover plate are less than 5mm, for example, 3mm, so that the thinnest medium-thick plate cannot pass through the gap between the stop head and the roller table, as well as the stop head and the cover plate The gap between them, so as to avoid the phenomenon that the thin plate penetrates into the bottom surface of the stopper.
所述槽形辊的凹槽405的深度m为25mm。所述挡头的配合槽235的深度k为25mm,所述输送辊道的槽形辊的侧上方覆盖有盖板50,所述盖板的顶面比所述槽形辊圆周的最高点低25mm,即盖板与槽形辊的高度差s为25mm,所述板材为中厚板,所述板材的厚度为5至50mm。The depth m of the groove 405 of the grooved roll is 25mm. The depth k of the matching
现有技术中挡头与辊道之间高度差为4mm,而辊道盖板低于辊道面(例如10mm),所以挡头下底面与盖板之间的高度差将大于5mm(例如为14mm),本实用新型的定尺板厚范围或钢板厚度范围:5~50mm,即中厚板最薄钢板厚度为5mm,因此,当挡头位于盖板上方时,现有设备易发生薄板穿钢现象。而本实用新型中将挡头下底面与辊道凹槽之间高度差t1缩小为2~4mm,同时保证挡头下底面与盖板之间的高度差t2是2~4mm,实现了当挡头位于盖板上方时,避免钢板穿入挡头下底面的现象发生。In the prior art, the height difference between the stop head and the roller table is 4mm, and the roller table cover is lower than the roller table surface (for example, 10mm), so the height difference between the bottom surface of the stop head and the cover plate will be greater than 5mm (for example, 14mm), the utility model’s fixed-length plate thickness range or steel plate thickness range: 5-50mm, that is, the thickness of the thinnest steel plate for medium and thick plates is 5mm. Therefore, when the stopper is above the cover plate, the existing equipment is prone to thin plate wear steel phenomenon. However, in the utility model, the height difference t1 between the lower bottom surface of the stopper head and the groove of the roller table is reduced to 2-4mm, and at the same time, the height difference t2 between the lower bottom surface of the stopper head and the cover plate is ensured to be 2-4mm, which realizes the When the head is above the cover plate, the phenomenon that the steel plate penetrates into the bottom surface of the head is avoided.
与现有技术相比,本实用新型具有以下特点和优点:Compared with the prior art, the utility model has the following characteristics and advantages:
避免干涉及穿钢:挡头设计为高度可调,同时挡头与输送辊道的槽形辊交错布置,此结构解决了现场频繁发生的挡头与辊道干涉、挡头与辊道盖板干涉及薄板穿钢现象。Avoid interference with steel penetration: the height of the stopper is adjustable, and at the same time, the stopper and the grooved rollers of the conveying roller table are arranged alternately. Interference involves the phenomenon of thin plate piercing steel.
定尺精度高:有效利用气缸的缓冲特性,使钢板最终停止在理想的定尺位置;High sizing accuracy: effective use of the cushioning characteristics of the cylinder to make the steel plate finally stop at the ideal sizing position;
本实用新型不仅用于中厚板定尺,还可广泛应用于冶金行业中厚板生产线及其它板材生产线上成品板材的精确定尺。The utility model is not only used for measuring medium and thick plates, but also can be widely used in the precise determination of finished plates on medium and thick plate production lines in the metallurgical industry and other plate production lines.
以上所述仅为本实用新型示意性的具体实施方式,并非用以限定本实用新型的范围。为本实用新型的各组成部分在不冲突的条件下可以相互组合,任何本领域的技术人员,在不脱离本实用新型的构思和原则的前提下所作出的等同变化与修改,均应属于本实用新型保护的范围。The above descriptions are only illustrative specific implementations of the present utility model, and are not intended to limit the scope of the present utility model. Because the components of this utility model can be combined with each other under the condition of no conflict, any equivalent changes and modifications made by any person skilled in the art without departing from the concept and principles of this utility model shall belong to this utility model. The scope of utility model protection.
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN103737103A (en) * | 2013-12-30 | 2014-04-23 | 北京京诚之星科技开发有限公司 | Sizing baffle device |
CN106825329A (en) * | 2017-01-16 | 2017-06-13 | 成都冶金实验厂有限公司 | Gantry shear of running fix |
CN107322098A (en) * | 2017-08-03 | 2017-11-07 | 浙江精功科技股份有限公司 | A kind of steel plate-forming machine fixed length mechanism |
CN111015979A (en) * | 2019-12-27 | 2020-04-17 | 佛山市永盛达机械有限公司 | Angle cutter |
CN113878165A (en) * | 2021-11-09 | 2022-01-04 | 江阴大地装备股份有限公司 | sizing machine |
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2013
- 2013-12-30 CN CN201320883795.6U patent/CN203636074U/en not_active Expired - Lifetime
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103737103A (en) * | 2013-12-30 | 2014-04-23 | 北京京诚之星科技开发有限公司 | Sizing baffle device |
CN103737103B (en) * | 2013-12-30 | 2016-01-20 | 北京京诚之星科技开发有限公司 | Sizing baffle device |
CN106825329A (en) * | 2017-01-16 | 2017-06-13 | 成都冶金实验厂有限公司 | Gantry shear of running fix |
CN107322098A (en) * | 2017-08-03 | 2017-11-07 | 浙江精功科技股份有限公司 | A kind of steel plate-forming machine fixed length mechanism |
CN111015979A (en) * | 2019-12-27 | 2020-04-17 | 佛山市永盛达机械有限公司 | Angle cutter |
CN113878165A (en) * | 2021-11-09 | 2022-01-04 | 江阴大地装备股份有限公司 | sizing machine |
CN113878165B (en) * | 2021-11-09 | 2024-12-17 | 江阴大地装备股份有限公司 | Sizing machine |
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