CN203622363U - Assembling device for plastic silicon gel roller - Google Patents
Assembling device for plastic silicon gel roller Download PDFInfo
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- CN203622363U CN203622363U CN201320746799.XU CN201320746799U CN203622363U CN 203622363 U CN203622363 U CN 203622363U CN 201320746799 U CN201320746799 U CN 201320746799U CN 203622363 U CN203622363 U CN 203622363U
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- spring
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- plastic
- mount pad
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- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 title claims 10
- 229910052710 silicon Inorganic materials 0.000 title claims 10
- 239000010703 silicon Substances 0.000 title claims 10
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical group O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 7
- 239000003292 glue Substances 0.000 claims 9
- 230000013011 mating Effects 0.000 claims 1
- 229920001296 polysiloxane Polymers 0.000 abstract description 57
- 238000004080 punching Methods 0.000 abstract description 13
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 14
- 238000009434 installation Methods 0.000 description 9
- 238000010586 diagram Methods 0.000 description 4
- 238000009423 ventilation Methods 0.000 description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920002379 silicone rubber Polymers 0.000 description 1
- 239000004945 silicone rubber Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
本实用新型公开了一种塑料硅胶滚筒装配装置,包括底座、手摇冲压机、立柱和塑料硅胶滚筒装配工装;所述立柱固定在手摇冲压机冲头位置,手摇冲压机固定在底座上,所述塑料硅胶滚筒装配工装固定在底座上并且位于立柱正下方,塑料硅胶滚筒装配工装包含侧板、硅胶件夹具、硅胶件夹具安装座、弹簧立柱组件、弹簧立柱组件安装座和弹簧立柱限位装置,将硅胶工件固定在硅胶件夹具上,然后通过手摇冲压机将塑料件冲压进硅胶件中。通过以上设计,本实用新型节约了人力且操作方便,装配效率高,并且不会对硅胶件造成损伤,降低了生产成本。
The utility model discloses an assembly device for a plastic silicone roller, which comprises a base, a hand-operated punching machine, a column and a plastic silicone roller assembly tool; the column is fixed at the punch position of the hand-operated punching machine, and the hand-operated punching machine is fixed on the base , the plastic silicone roller assembly tooling is fixed on the base and is located directly below the column, the plastic silicone roller assembly tooling includes side panels, silicone clamps, silicone clamp mounting seats, spring column components, spring column component mounting seats and spring column limits Positioning device, fix the silicone workpiece on the silicone piece fixture, and then stamp the plastic part into the silicone piece by a hand punching machine. Through the above design, the utility model saves manpower, is convenient to operate, has high assembly efficiency, does not cause damage to the silicone parts, and reduces production costs.
Description
技术领域technical field
本实用新型涉及装配机械领域,具体涉及一种塑料硅胶滚筒装配装置。The utility model relates to the field of assembly machinery, in particular to an assembly device for a plastic silicone roller.
背景技术Background technique
打印机滚筒是打印机的重要组成部分,通常由塑料件和硅胶件组合而成,在装配的时候,需要将硅胶件套在塑料件上。传统的装配方式是通过手工将硅胶件的一端掰开,使硅胶件内通孔张大,然后通过手工将塑料件从硅胶件内的通孔内穿过最后将塑料件套接在硅胶件内。这样的方式需要浪费大量的劳动力,操作费时费力,劳动强度大,同时手工操作容易对硅胶件造成损坏,加大了次品率,提高了成本。The printer roller is an important part of the printer. It is usually composed of plastic parts and silicone parts. When assembling, it is necessary to cover the silicone parts on the plastic parts. The traditional assembly method is to split one end of the silicone piece by hand to enlarge the through hole in the silicone piece, then pass the plastic piece through the through hole in the silicone piece by hand, and finally insert the plastic piece into the silicone piece. Such a method needs to waste a lot of labor, and the operation is time-consuming and labor-intensive. At the same time, manual operation is easy to cause damage to the silicone parts, which increases the defective rate and increases the cost.
实用新型内容Utility model content
有鉴于此,有必要针对现有技术中存在的问题,提供一种装配操作方便并且效率高同时又不损伤硅胶件的塑料硅胶滚筒装配装置。In view of this, it is necessary to address the problems in the prior art and provide a plastic silicone roller assembly device that is easy to assemble and operate, has high efficiency and does not damage the silicone parts.
为解决上述技术问题,本实用新型所采用的技术方案是:In order to solve the problems of the technologies described above, the technical solution adopted in the utility model is:
一种塑料硅胶滚筒装配装置,包括底座、手摇冲压机、立柱和塑料硅胶滚筒装配工装;所述立柱固定在手摇冲压机冲头位置,手摇冲压机固定在底座上,所述塑料硅胶滚筒装配工装固定在底座上并且位于立柱正下方;A plastic silicone roller assembly device, including a base, a hand punching machine, a column and a plastic silicone roller assembly tool; the column is fixed at the punch position of the hand punching machine, the hand punching machine is fixed on the base, and the plastic silicone roller The roller assembly tool is fixed on the base and is located directly under the column;
所述塑料硅胶滚筒装配工装包括侧板、硅胶件夹具、硅胶件夹具安装座、弹簧立柱组件、弹簧立柱组件安装座和弹簧立柱限位装置;所述侧板竖直固定在底座上,所述硅胶件夹具安装座和弹簧立柱组件安装座均水平设置并且沿竖直方向从上至下依次固定在侧板上;所述硅胶件夹具安装座和弹簧立柱组件安装座中间都开有竖直通孔,所述硅胶件夹具固定在硅胶件夹具安装座通孔内,所述弹簧立柱组件固定在弹簧立柱组件安装座通孔内;所述弹簧立柱限位装置设置在弹簧立柱组件安装座通孔的下方;The assembly tooling of the plastic silicone roller includes a side plate, a silicone part fixture, a silicone part fixture mounting seat, a spring column assembly, a spring column assembly mounting seat and a spring column limiting device; the side plate is vertically fixed on the base, and the The silicone part fixture mounting seat and the spring column assembly mounting seat are both arranged horizontally and fixed on the side plate in sequence from top to bottom in the vertical direction; hole, the silicone piece fixture is fixed in the through hole of the silicone piece fixture mounting seat, the spring column assembly is fixed in the through hole of the spring column assembly mounting seat; the spring column limiter is arranged in the spring column assembly mounting seat through hole below;
所述弹簧立柱组件包括弹簧柱、弹簧安装体和弹簧,所述弹簧柱设置在弹簧安装体内并且能够沿竖直方向弹性伸缩,所述弹簧套接在弹簧柱上,且弹簧柱在弹簧上端位置设置有限位凸环;The spring column assembly includes a spring column, a spring installation body and a spring, the spring column is arranged in the spring installation body and can be elastically stretched in the vertical direction, the spring is sleeved on the spring column, and the spring column is at the upper end of the spring Set the limit convex ring;
所述弹簧立柱限位装置包括限位片和手柄,所述限位片固定在手柄的一端并且位于弹簧立柱组件安装座通孔的下放,所述手柄中部通过一销轴枢轴连接于弹簧立柱组件安装座的底部,所述限位片中间开有与弹簧柱匹配的竖直通孔。The spring column limiting device includes a limiting piece and a handle, the limiting piece is fixed at one end of the handle and is located at the bottom of the through hole of the mounting seat of the spring column assembly, and the middle part of the handle is pivotally connected to the spring column through a pin At the bottom of the component mounting seat, a vertical through hole matching the spring column is opened in the middle of the limiting plate.
所述立柱的下端设置有凹坑。The lower end of the column is provided with a pit.
所述弹簧柱上开有轴向的透气通孔。Axial ventilation holes are opened on the spring column.
所述弹簧安装体由安装体本体、上螺纹盖和下螺纹盖构成,所述安装体本体为空心圆柱壳体,外侧设置有环形固定座,所述上螺纹盖与下螺纹盖分别与安装体本体的上端和下端螺纹连接,并且上螺纹盖和下螺纹盖中间均开有供弹簧柱穿过的竖直通孔。The spring mounting body is composed of a mounting body body, an upper threaded cover and a lower threaded cover, the mounting body body is a hollow cylindrical shell, and an annular fixing seat is arranged on the outside, and the upper threaded cover and the lower threaded cover are respectively connected with the mounting body The upper end and the lower end of the body are screwed together, and a vertical through hole for the spring post to pass through is opened in the middle of the upper threaded cover and the lower threaded cover.
所述手柄的销轴上设置有扭簧。A torsion spring is arranged on the pin shaft of the handle.
所述限位片两侧设置有限位片止片,所述限位片止片竖直固定在弹簧立柱组件安装座的下侧。Limiting plate stops are arranged on both sides of the limit plate, and the limit plate stops are vertically fixed on the lower side of the mounting seat of the spring column assembly.
本实用新型提供的塑料硅胶滚筒装配装置操作简单,并且装配效率高,节约了人力,降低了工人劳动强度;并且通过准确的定位和机械装配方法,避免了手工操作的受力不均而造成硅胶件损坏的情况,提高了成品率,降低了生产成本。The plastic silicone roller assembly device provided by the utility model is easy to operate, has high assembly efficiency, saves manpower, and reduces the labor intensity of workers; and through accurate positioning and mechanical assembly methods, it avoids the uneven force of manual operation and causes silicone rubber The situation of damaged parts improves the yield rate and reduces the production cost.
附图说明Description of drawings
图1是本实用新型的塑料硅胶滚筒装配装置的示意图。Fig. 1 is the schematic diagram of the assembly device of the plastic silicone roller of the present utility model.
图2是本实用新型的塑料硅胶滚筒装配装置的塑料硅胶滚筒装配工装的示意图。Fig. 2 is a schematic diagram of the plastic silicone roller assembly tooling of the plastic silicone roller assembly device of the present invention.
图3是本实用新型的塑料硅胶滚筒装配装置的弹簧立柱组件的示意图。Fig. 3 is a schematic diagram of the spring column assembly of the plastic silicone roller assembly device of the present invention.
图4是本实用新型的塑料硅胶滚筒装配装置的弹簧立柱限位装置的示意图。Fig. 4 is a schematic diagram of the spring column limiting device of the plastic silicone roller assembly device of the present invention.
具体实施方式Detailed ways
下面将结合附图和具体的实施例对本实用新型的技术方案作进一步说明。The technical solution of the utility model will be further described below in conjunction with the accompanying drawings and specific embodiments.
如图1和图2所示,本实用新型提供的一种塑料硅胶滚筒装配装置包括底座10、手摇冲压机1、立柱2和塑料硅胶滚筒装配工装。立柱2固定在手摇冲压机1的冲头位置,手摇冲压机1固定在底座10上,塑料硅胶滚筒装配工装固定在底座10上并且位于立柱2正下方。将塑料件3和硅胶件5安装在塑料硅胶滚筒装配工装上,摇动手摇冲压机1的手柄,即可通过立柱2对塑料件3进行冲压,实现塑料硅胶滚筒的装配。As shown in Figure 1 and Figure 2, a plastic silicone roller assembly device provided by the utility model includes a
作为改进,所述立柱2的下端设置有凹坑,可以更加方便地对塑料件3进行定位,确保安装定位的准确性。As an improvement, the lower end of the
如图2所示,塑料硅胶滚筒装配工装包括侧板9、硅胶件夹具6、硅胶件夹具安装座7、弹簧立柱组件、弹簧立柱组件安装座8和弹簧立柱限位装置。侧板9竖直固定在底座10上,硅胶件夹具安装座7和弹簧立柱组件安装座8均水平设置并且沿竖直方向从上至下依次固定在侧板9上。硅胶件夹具安装座7和弹簧立柱组件安装座8中间都开有竖直通孔,硅胶件夹具6固定在硅胶件夹具安装座7通孔内,弹簧立柱组件固定在弹簧立柱组件安装座8通孔内。弹簧立柱限位装置设置在弹簧立柱组件安装座8通孔的下方。As shown in Figure 2, the assembly tooling of the plastic silicone roller includes a side plate 9, a silicone piece fixture 6, a silicone piece fixture mounting seat 7, a spring column assembly, a spring column
如图3所示,弹簧立柱组件包括弹簧柱11、弹簧安装体和弹簧14;弹簧柱11设置在弹簧安装体内并且能够沿竖直方向弹性伸缩;弹簧14套接在弹簧柱11上,且弹簧柱11在弹簧14上端位置设置有限位凸环。弹簧安装体由安装体本体13、上螺纹盖12和下螺纹盖15构成,安装体本体13为空心圆柱壳体,外侧设置有环形固定座,上螺纹盖12与下螺纹盖15分别与安装体本体13的上端和下端螺纹连接,并且上螺纹盖12和下螺纹盖15中间均开有供弹簧柱11穿过的竖直通孔。通过这样的结构,设备在安装及更换弹簧的时候操作更加的方便。弹簧柱11上开有轴向的透气通孔,这样在进行塑料硅胶滚筒装配的时候,可以通过透气通孔将工件与弹簧柱11之间的空气排出,使得冲压更加的顺畅。As shown in Figure 3, the spring column assembly includes a
如图4所示,弹簧立柱限位装置包括限位片19和手柄17,限位片19固定在手柄17的一端并且位于弹簧立柱组件安装座8通孔的下方,手柄17中部通过一销轴枢轴连接于弹簧立柱组件安装座8的底部,限位片19中间开有与弹簧柱11匹配的竖直通孔。通过这样的设计,当限位片19位于初始位置时,弹簧柱11刚好能从限位片19中间的竖直通孔穿过,当转动手柄17后,限位片19移动从而将弹簧柱11挡住限制弹簧柱11的上下位置。As shown in Figure 4, the spring column limiting device includes a limiting piece 19 and a handle 17, the limiting piece 19 is fixed on one end of the handle 17 and is located below the through hole of the spring column
进一步地,手柄17的销轴上设置有扭簧18;在松开手柄17后,限位片19能够通过扭簧18自动回到初始位置。Further, a torsion spring 18 is provided on the pin shaft of the handle 17 ; after the handle 17 is released, the limiting piece 19 can automatically return to the initial position through the torsion spring 18 .
进一步地,限位片19两侧分别设置有一个限位片止片16,限位片止片16竖直固定在弹簧立柱组件安装座8的下方。其中一个限位片止片16位于限位片19初始位置的侧面,另一个限位片止片16位于限位片19最大摇动位置的侧面。两个限位片止片16用于限制限位片19的移动空间,从而避免限位片19移动距离过大而导致弹簧柱11从限位片19两侧落下。Further, a stop piece 16 is provided on both sides of the limit piece 19 , and the stop piece 16 is vertically fixed below the
本实用新型实施例提供的的塑料硅胶滚筒装配装置的操作流程如下:摇动手柄17,使弹簧柱11被限位片19挡住而不能够向下运动,把沾有酒精润滑液的硅胶件5压入弹簧柱11顶部,硅胶件5被定心而固定了位置。松开手柄17,限位片19在扭簧18的作用下复位,弹簧柱11可以在限位片17中间的通孔自由伸缩。将下端为锥形的工艺套4预压入硅胶件5顶部,并将塑料件3的下端竖直放置在工艺套4内,摇动手摇冲压机1的手柄,使立柱2往下运动,从而压动塑料件3往下运动,塑料件3在工艺套4的牵引下顺利进入并通过硅胶件5的内孔。工艺套4继续往下运动,进而顶出弹簧柱11,最后到达设计位置,完成塑料件3和硅胶件5的装配过程。松开手摇冲压机1的手柄,立柱2在自动往上运动回到初始位置,同时弹簧柱11在弹簧14的作用下向上回复,顶出工艺套4和已经完成装配的塑料件3和硅胶件5,工艺套4可以为下次装配循环使用,完成整个装配工艺。The operation process of the plastic silicone roller assembly device provided by the embodiment of the utility model is as follows: shake the handle 17, so that the
通过上述技术方案,本实用新型的塑料硅胶滚筒装配装置操作简单,并且装配效率高,节约了人力,降低了工人劳动强度;并且通过准确的定位和机械装配方法,避免了手工操作的受力不均而造成硅胶件损坏的情况,提高了成品率,降低了生产成本。Through the above technical scheme, the plastic silicone roller assembly device of the utility model is easy to operate, has high assembly efficiency, saves manpower, and reduces the labor intensity of workers; and through accurate positioning and mechanical assembly methods, it avoids manual operation. Even the situation of causing damage to the silicone parts improves the yield and reduces the production cost.
以上所述实施例仅表达了本实用新型的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对本实用新型专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本实用新型构思的前提下,还可以做出若干变形和改进,这些都属于本实用新型的保护范围。因此,本实用新型专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only express several implementations of the utility model, and the description thereof is relatively specific and detailed, but it should not be construed as limiting the patent scope of the utility model. It should be noted that those skilled in the art can make several modifications and improvements without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the scope of protection of the utility model patent should be based on the appended claims.
Claims (6)
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN103600332A (en) * | 2013-11-22 | 2014-02-26 | 广州中国科学院先进技术研究所 | Assembling device for plastic and silicon rotary drums |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN103600332A (en) * | 2013-11-22 | 2014-02-26 | 广州中国科学院先进技术研究所 | Assembling device for plastic and silicon rotary drums |
CN103600332B (en) * | 2013-11-22 | 2015-07-29 | 广州中国科学院先进技术研究所 | Plastic silicon glue cylinder assembling device |
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