CN203618389U - Single-shaft type dried fruit picker - Google Patents
Single-shaft type dried fruit picker Download PDFInfo
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- CN203618389U CN203618389U CN201320822310.2U CN201320822310U CN203618389U CN 203618389 U CN203618389 U CN 203618389U CN 201320822310 U CN201320822310 U CN 201320822310U CN 203618389 U CN203618389 U CN 203618389U
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- 235000011869 dried fruits Nutrition 0.000 title claims abstract description 34
- 235000013399 edible fruits Nutrition 0.000 claims abstract description 40
- 230000008878 coupling Effects 0.000 claims abstract description 26
- 238000010168 coupling process Methods 0.000 claims abstract description 26
- 238000005859 coupling reaction Methods 0.000 claims abstract description 26
- 239000003502 gasoline Substances 0.000 claims abstract description 14
- 235000009496 Juglans regia Nutrition 0.000 claims abstract description 8
- 235000006667 Aleurites moluccana Nutrition 0.000 claims abstract description 6
- 240000007049 Juglans regia Species 0.000 claims abstract description 6
- 238000007789 sealing Methods 0.000 claims description 3
- 230000001133 acceleration Effects 0.000 abstract description 4
- 238000000034 method Methods 0.000 description 7
- 238000003306 harvesting Methods 0.000 description 5
- 241000723418 Carya Species 0.000 description 3
- 235000020234 walnut Nutrition 0.000 description 3
- 241000758789 Juglans Species 0.000 description 2
- 230000005284 excitation Effects 0.000 description 2
- 239000002828 fuel tank Substances 0.000 description 2
- 235000009025 Carya illinoensis Nutrition 0.000 description 1
- 241001453450 Carya illinoinensis Species 0.000 description 1
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 1
- 241000758791 Juglandaceae Species 0.000 description 1
- 238000010009 beating Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000009194 climbing Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000012636 effector Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 235000014571 nuts Nutrition 0.000 description 1
- 239000002420 orchard Substances 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
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Abstract
本实用新型公开了一种单轴式干果采摘机,包括:汽油机、软轴、激振器、以及核桃树相固定的夹持装置,其中,汽油机的输出端安装有第一联轴器,第一联轴器与软轴相连接,激振器的输入端上安装有第二联轴器,软轴通过第二联轴器与激振器相连接,夹持装置固定于激振器上,通过将激振器和夹持装置固定在一起,并采用软轴传递动力,实现了夹持装置夹持树干时多方位、多角度的夹持,激振器产生振动作用于果树树干,果枝在强迫振动下以一定的频率与振幅振动着,干果在果枝的振动下获得加速度,加速运动的干果产生惯性力,当惯性力大于果枝与干果的结合力时,干果与果梗分离落下,从而实现振动式采摘。
The utility model discloses a single-shaft dried fruit picking machine, comprising: a gasoline engine, a flexible shaft, a vibration exciter, and a clamping device fixed to a walnut tree, wherein the output end of the gasoline engine is equipped with a first coupling, and the second A coupling is connected with the flexible shaft, a second coupling is installed on the input end of the exciter, the flexible shaft is connected with the exciter through the second coupling, and the clamping device is fixed on the exciter. By fixing the vibrator and the clamping device together, and using a flexible shaft to transmit power, the clamping device can achieve multi-directional and multi-angle clamping when the clamping device clamps the trunk. The vibrator generates vibrations that act on the trunk of the fruit tree, and the fruit branch Under the forced vibration, it vibrates with a certain frequency and amplitude. The dried fruit obtains acceleration under the vibration of the fruit branch, and the accelerated dry fruit produces inertial force. Vibration picking.
Description
技术领域technical field
本实用新型属于林果采摘机械技术领域,尤其涉及一种单轴式干果采摘机。The utility model belongs to the technical field of forest fruit picking machinery, in particular to a single-shaft dried fruit picking machine.
背景技术Background technique
采摘干果的传统方法是人工采摘,现阶段国内干果采摘普遍采用的方法是“棍棒敲打法”一次完成收获,这种方法劳动强度大、具有一定危险、用工量多、效率低、成本高。尤其对生长在山里的核桃等干果采摘更是危险。这种方法还存在容易损伤枝芽,破坏树势,影响来年产量等问题。The traditional method of picking dried fruit is manual picking. At present, the method commonly used in domestic dried fruit picking is the "stick beating method" to complete the harvest at one time. This method is labor-intensive, dangerous, labor-intensive, low-efficiency, and high-cost. It is especially dangerous to pick dried fruits such as walnuts that grow in the mountains. Also there is easy damage branch bud in this method, destroys tree vigor, affects problems such as next year's output.
为了提高工作效率,如中国专利说明书公开了一种“震动采摘机”,专利号为“200820135334.X,这种手握式的采摘机利用高频振荡的震动频率能使果实快速掉下来,虽然不是用杆子敲打,但仍要用手一点一点地接触树的上部,且杆的长度固定不变,采摘高度有限,因此其采摘工作效率仍然不高。In order to improve work efficiency, a "vibration picking machine" is disclosed in the Chinese patent specification, and the patent number is "200820135334. Instead of knocking with a pole, you still have to touch the upper part of the tree little by little with your hands, and the length of the pole is fixed, and the picking height is limited, so its picking work efficiency is still not high.
又如中国专利说明书还公开了一种“振动式果树采收机”,其专利号为“200820125040.9",这种振动式果树采收机,由果树振摇装置、液压控制系统、油箱及配重组成,果树振摇装置安装在不小于44kw的拖拉机前端,包含左、右侧面支架、主梁架、伸缩支臂、振动头悬挂架和钳式振动头,液压控制系统安装在果树振摇装置右侧面支架上拖拉机驾驶员伸千可及的位置,油箱及配重三点挂接在拖拉机后。虽然一个人就可以操作该机器,机动性好,采果速度快,而且采收机的机械振动不会破坏树木,有效的机械操作代替了人工,从而节省劳力,提高收获的效率。但是该机由果树振摇装置、液压控制系统、油箱及配重组成,不仅机械结构复杂,制造成本高,设各需要较大的工作空间,仅适宜于果树四周有较大工作空间的果实采摘。Another example is that the Chinese patent specification also discloses a "vibrating fruit tree harvester", whose patent number is "200820125040.9". This vibratory fruit tree harvester consists of a fruit tree shaking device, a hydraulic control system, a fuel tank and a counterweight Composition, the fruit tree shaking device is installed on the front end of the tractor not less than 44kw, including the left and right side brackets, the main beam frame, the telescopic support arm, the vibrating head suspension frame and the clamp type vibrating head, and the hydraulic control system is installed on the fruit tree shaking device On the right side bracket, the tractor driver can reach a position where the fuel tank and counterweight are mounted behind the tractor at three points. Although one person can operate the machine, it has good maneuverability and fast fruit picking speed, and the mechanical vibration of the harvester will not damage the trees. Effective mechanical operation replaces labor, thereby saving labor and improving harvesting efficiency. However, this machine is composed of fruit tree shaking device, hydraulic control system, oil tank and counterweight. Not only is the mechanical structure complicated, but the manufacturing cost is high. Each design requires a large working space, and it is only suitable for fruit picking with large working space around the fruit tree. .
国内专利公开了一种“林果采摘机”,专利号201010278963.X该采摘机包括移动式行走装置、动力电源、采摘升降装置,折叠延长杆、气站、振动采摘装置。该采摘机的振动采摘装置能对不同位置距离和不同高低的果树夹持,采用履带式行走装置,适用在丘陵地区,尤其是适用山地道路坡度大的土作面上采收林果,该机机动灵活,工效高、工作空间要求小,采收效率高。但其所占面积较大,不适于山坡等干果果树林园的采摘。Domestic patent discloses a kind of "forest fruit picking machine", patent No. 201010278963.X. This picking machine includes mobile walking device, power supply, picking lifting device, folding extension rod, gas station, vibration picking device. The vibrating picking device of this picking machine can hold fruit trees of different positions and distances and different heights. It adopts a crawler-type walking device, which is suitable for harvesting forest fruits in hilly areas, especially for soil work surfaces with large slopes in mountain roads. Flexible maneuverability, high work efficiency, small working space requirements, and high harvesting efficiency. But its occupied area is bigger, is not suitable for the plucking of dried fruit orchards such as hillside.
国内有专利公开一种“一种爬树式山核桃采摘机器人”,其专利号为201110377079.6,这种所述山核桃采摘机器人包括爬树机构、机械臂和末端执行装置。在机械臂实现定位使其处于所摘取果实前方一定距离以内以后,停止机械臂的动作。启动执行电机,电机带动曲柄转动,通过曲柄滑块机构使剪刀闭合,剪下山核桃。山核桃在自重的作用下落入收集框中。这种采摘机器人结构较复杂、效率低不适合大面积的核桃林采摘。There is a domestic patent disclosure of "a tree-climbing type pecan picking robot", the patent number of which is 201110377079.6. This hickory picking robot includes a tree climbing mechanism, a mechanical arm and an end effector. After the mechanical arm is positioned so that it is within a certain distance in front of the picked fruit, the action of the mechanical arm is stopped. Start the executive motor, the motor drives the crank to rotate, and the scissors are closed through the crank slider mechanism to cut off the hickory. The hickory nuts fall into the collection box under the action of their own weight. This picking robot has complicated structure, low efficiency and is not suitable for large-scale walnut grove picking.
实用新型内容Utility model content
针对上述缺陷或不足,本实用新型的目的在于提供了一种操作简单、方便的单轴式干果采摘机。In view of the above defects or deficiencies, the purpose of this utility model is to provide a simple and convenient single-axis dried fruit picking machine.
为达到以上目的,本实用新型采用的技术方案为:In order to achieve the above object, the technical solution adopted by the utility model is:
包括:汽油机、软轴、激振器、以及与核桃树相固定的夹持装置,其中,汽油机的输出端安装有第一联轴器,第一联轴器与软轴相连接,激振器的输入端上安装有第二联轴器,软轴通过第二联轴器与激振器相连接,夹持装置固定于激振器上。It includes: a gasoline engine, a flexible shaft, a vibrator, and a clamping device fixed to the walnut tree, wherein the output end of the gasoline engine is equipped with a first coupling, the first coupling is connected with the flexible shaft, and the vibrator A second shaft coupling is installed on the input end of the shaft, the flexible shaft is connected with the exciter through the second coupling, and the clamping device is fixed on the exciter.
所述激振器包括箱体,箱体内设置有偏心轴,偏心轴的两端套设有轴承,轴承上设置有轴承盖,第二联轴器套设于偏心轴的输入端。The vibration exciter includes a box body, an eccentric shaft is set in the box, bearings are set on both ends of the eccentric shaft, a bearing cover is set on the bearing, and the second shaft coupling is set on the input end of the eccentric shaft.
所述第二联轴器上套设有连接筒,并且连接筒与箱体通过螺钉连接。A connecting cylinder is sheathed on the second coupling, and the connecting cylinder is connected to the box body through screws.
所述偏心轴上安装有挡油环。An oil deflector ring is installed on the eccentric shaft.
所述偏心轴的输入端安装有密封圈。A sealing ring is installed at the input end of the eccentric shaft.
所述夹持装置包括:安装于激振器上的支架,支架上安装有携带链轮的链轮轴,链轮上缠绕有与果树相固定的链条,链轮轴的端部设置有转动手柄。The clamping device includes: a bracket installed on the exciter, a sprocket shaft carrying a sprocket is installed on the bracket, a chain fixed to the fruit tree is wound around the sprocket, and a rotating handle is arranged at the end of the sprocket shaft.
所述支架为圆弧形结构。The bracket is an arc-shaped structure.
所述链轮为双排链轮。The sprocket is a double row sprocket.
所述支架一端设置有挡板,支架的另一端设置有用于将缠绕完果树的链条端部固定的挂钩。One end of the bracket is provided with a baffle plate, and the other end of the bracket is provided with a hook for fixing the end of the chain wrapped around the fruit tree.
所述支架上设置有与转动手柄相卡合的挡块。A block engaged with the rotating handle is arranged on the bracket.
与现有技术相比,本实用新型的有益效果为:Compared with the prior art, the beneficial effects of the utility model are:
本实用新型中通过将激振器和夹持装置固定在一起,并采用软轴传递动力,实现了夹持装置夹持树干时多方位、多角度的夹持,激振器产生振动作用于果树树干,果枝在强迫振动下以一定的频率与振幅振动着,干果在果枝的振动下获得加速度,加速运动的干果产生惯性力,当惯性力大于果枝与干果的结合力时,干果与果梗分离落下,从而实现振动式采摘,另外,由于采用汽油机做为动力,携带方便,能适用在丘陵地区、山坡地区干果的采摘,尤其是山地道路坡度大的工作面上采收干果。In the utility model, the vibration exciter and the clamping device are fixed together, and the flexible shaft is used to transmit power, so that the clamping device can clamp the trunk in multiple directions and angles, and the vibration exciter generates vibrations on the fruit trees. The trunk and fruit branches vibrate at a certain frequency and amplitude under forced vibration. The dried fruit obtains acceleration under the vibration of the fruit branch, and the accelerated dry fruit produces inertial force. When the inertial force is greater than the binding force between the fruit branch and the dry fruit, the dry fruit and the fruit stem are separated. In addition, because the gasoline engine is used as the power, it is easy to carry, and can be used for picking dried fruits in hilly areas and hillside areas, especially on working surfaces with steep mountain road slopes.
进一步的,本实用新型采用双链轮与双链条啮合来夹紧,可实现较大的夹持力,因此采摘机能在较大范围移动,满足对不同位置距离和不同高低、不同成熟度的果树夹持采摘需要。Further, the utility model adopts double sprockets and double chains to engage to clamp, which can realize greater clamping force, so the picking machine can move in a larger range, and can meet the needs of fruit trees with different position distances, different heights, and different maturity levels. Gripper picking required.
进一步的,由于该机激振器采用单偏心轴振动,其结构简单,激振力大,占空间小,质量轻,故满足便携式的要求。Furthermore, since the exciter of this machine adopts single eccentric shaft vibration, its structure is simple, the excitation force is large, the space is small, and the weight is light, so it meets the requirements of portability.
附图说明Description of drawings
图1是本实用新型单轴式干果采摘机的结构示意图;Fig. 1 is the structural representation of the utility model uniaxial dried fruit picker;
图2是本实用新型单轴式干果采摘机的夹持装置主视结构图;Fig. 2 is the front structural view of the clamping device of the single-axis dried fruit picking machine of the present invention;
图3是本实用新型单轴式干果采摘机的夹持装置左视图;Fig. 3 is the left view of the clamping device of the single-axis dried fruit picking machine of the present invention;
图4是本实用新型单轴式干果采摘机的夹持装置剖视图。Fig. 4 is a cross-sectional view of the clamping device of the single-axis dried fruit picking machine of the present invention.
图中,1为汽油机,2为第一联轴器,3为软轴,4为连接筒,5为激振器,6为支架,7为链轮轴,8为链轮,9为转动手柄,51为箱体,52为第一轴承盖,53为轴承,54为偏心轴,55为挡油环,56为第二轴承盖,57为密封圈,58为第二联轴器,61为挡板,62为挡块。In the figure, 1 is the gasoline engine, 2 is the first coupling, 3 is the flexible shaft, 4 is the connecting cylinder, 5 is the exciter, 6 is the bracket, 7 is the sprocket shaft, 8 is the sprocket, 9 is the rotating handle, 51 is the box body, 52 is the first bearing cover, 53 is the bearing, 54 is the eccentric shaft, 55 is the oil deflector ring, 56 is the second bearing cover, 57 is the sealing ring, 58 is the second coupling, 61 is the gear Plate, 62 is a stopper.
具体实施方式Detailed ways
下面结合附图对本实用新型做详细描述。Below in conjunction with accompanying drawing, the utility model is described in detail.
如图1、2、3所示,本实用新型提供了一种单轴式干果采摘机,包括:汽油机1、软轴3、激振器5、以及与核桃树相固定的夹持装置,其中,汽油机1的输出端安装有第一联轴器2,第一联轴器2与软轴3相连接,激振器5的输入端上安装有第二联轴器58,软轴3通过第二联轴器58与激振器5相连接,夹持装置固定于激振器5上,具体的,所述夹持装置包括:安装于激振器5上的支架6,所述支架6为圆弧形结构,以使得核桃采摘机在与果树固定时能够紧密贴合,支架6的一端安装有挡板61,支架6的另一端设置有用于将缠绕完果树的链条端部固定的挂钩,支架6上安装有携带链轮8的链轮轴7,链轮轴7的端部设置有转动手柄9,链轮8上缠绕有用于固定果树的链条,支架6上设置有与转动手柄9相卡合的挡块62,当夹紧时将手柄9转到支架6的挡块62上时,手柄9固定夹持后成自锁,从而实现对树干的夹紧,进一步的,所述链轮8为双排链轮,双链轮与双链条啮合来夹紧,可实现较大的夹持力。As shown in Figures 1, 2, and 3, the utility model provides a single-shaft type dried fruit picker, comprising: a gasoline engine 1, a flexible shaft 3, a vibration exciter 5, and a clamping device fixed to a walnut tree, wherein , the output end of the gasoline engine 1 is equipped with a
如图4所示,所述激振器5包括箱体51,箱体51内设置有偏心轴54,偏心轴54的两端套设有轴承53,轴承53的一端设置有第一轴承盖52,轴承53的另一端设置有第二轴承盖56,偏心轴54的输入端套设有第二联轴器58,第二联轴器58通过软轴3与第一联轴器2相连接。偏心轴54上安装有挡油环55,偏心轴54通过销钉安装有第二联轴器58,第二联轴器58上套设有连接筒4,并且连接筒4与箱体51通过螺栓固定连接。As shown in Figure 4, the
本实用新型的单轴式干果采摘机采摘干果的工作过程:The working process of the uniaxial dried fruit picker of the present utility model picking dried fruit:
本实用新型的单轴式干果采摘机,连接各部件,将采摘机放到需要采摘的核桃树树旁,将夹持装置中支架6的圆弧部分靠着树干,链条一端通过支架6上的61挡板绕在链轮8上,其另一端绕着树干挂在支架6的挂钩上,调整好松紧程度,通过施加力使手柄9转动带动链轮轴7转动,使链轮8转动来拉紧链条,当夹紧时将手柄9转到支架6上的挡块62上,固定夹持位置形成自锁,从而实现对树干的夹紧。The uniaxial dried fruit picking machine of the present utility model connects each part, puts the picking machine next to the walnut tree that needs to be picked, and leans the arc part of the
启动汽油机1,汽油机1将动力由软轴3传至激振器5,激振器5产生振动作用于核桃树树干,果枝在强迫振动下以一定的频率与振幅振动着,干果在果枝的振动下获得加速度,加速运动的干果产生惯性力,当惯性力大于果枝与干果的结合力时,干果与果梗分离落下,从而实现振动式采摘。采摘中可通过调节汽油机1的油门来控制激振器5中偏心轴54的转速,从而控制激振器的频率。Start the gasoline engine 1, the gasoline engine 1 transmits the power from the flexible shaft 3 to the
扳动手柄9使其脱离支架上的挡块62,即夹持装置不在夹紧树干,将铁链从挂钩上拿开使夹持装置与树干分离,完全松开树干。Pull the
本实用新型的单轴式干果采摘机与现有技术相比较具有以下效果:Compared with the prior art, the uniaxial type dried fruit picking machine of the present utility model has the following effects:
1、该机通过激振器和夹持装置固定在一起,并采用软轴传递动力,实现了夹持装置夹持树干时多方位、多角度的夹持,采用双链轮与双链条啮合来夹紧,可实现较大的夹持力。因此该采摘机能在较大范围移动,满足对不同位置距离和不同高低、不同成熟度的果树夹持采摘需要。1. The machine is fixed together by the exciter and the clamping device, and uses a flexible shaft to transmit power, which realizes multi-directional and multi-angle clamping when the clamping device clamps the trunk, and adopts double sprockets and double chains to mesh. Clamping for greater clamping force. Therefore, the picking machine can move in a large range to meet the needs of clamping and picking fruit trees with different position distances, different heights, and different maturity levels.
2、由于该机激振器采用单偏心轴振动,其结构简单,激振力大,占空间小,质量轻,故满足便携式的要求。2. Because the exciter of this machine adopts single eccentric shaft vibration, its structure is simple, the excitation force is large, the space is small, and the weight is light, so it meets the requirements of portability.
3、该机采用汽油机做为动力,携带方便,能适用在丘陵地区、山坡地区干果的采摘,尤其是山地道路坡度大的工作面上采收干果。3. The machine is powered by a gasoline engine and is easy to carry. It is suitable for picking dried fruits in hilly areas and hillside areas, especially on working surfaces with steep mountain road slopes.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN104255199A (en) * | 2014-10-09 | 2015-01-07 | 杭州泉意科技有限公司 | Walnut knock-off rod |
CN109997512A (en) * | 2018-01-04 | 2019-07-12 | 机械科学研究院浙江分院有限公司 | Vibration device and picking fruit machine |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104255199A (en) * | 2014-10-09 | 2015-01-07 | 杭州泉意科技有限公司 | Walnut knock-off rod |
CN109997512A (en) * | 2018-01-04 | 2019-07-12 | 机械科学研究院浙江分院有限公司 | Vibration device and picking fruit machine |
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