CN203606055U - Expansion pressure determining device for coking mines - Google Patents
Expansion pressure determining device for coking mines Download PDFInfo
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- CN203606055U CN203606055U CN201320817001.6U CN201320817001U CN203606055U CN 203606055 U CN203606055 U CN 203606055U CN 201320817001 U CN201320817001 U CN 201320817001U CN 203606055 U CN203606055 U CN 203606055U
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- 238000004939 coking Methods 0.000 title claims abstract description 22
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 58
- 239000003245 coal Substances 0.000 claims abstract description 44
- 239000002184 metal Substances 0.000 claims abstract description 12
- 238000000034 method Methods 0.000 claims abstract description 12
- 238000000197 pyrolysis Methods 0.000 claims abstract description 10
- 238000010438 heat treatment Methods 0.000 claims abstract description 5
- 239000000463 material Substances 0.000 claims description 17
- 238000003763 carbonization Methods 0.000 claims description 4
- 238000009530 blood pressure measurement Methods 0.000 abstract description 5
- 238000005259 measurement Methods 0.000 abstract description 3
- 239000000654 additive Substances 0.000 abstract description 2
- 230000000996 additive effect Effects 0.000 abstract description 2
- 239000002245 particle Substances 0.000 abstract description 2
- 230000035945 sensitivity Effects 0.000 abstract description 2
- 239000000571 coke Substances 0.000 description 9
- 101100327917 Caenorhabditis elegans chup-1 gene Proteins 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
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Abstract
本实用新型公开了一种炼焦煤膨胀压力测定装置,能够准确地测定炼焦煤在干馏过程中产生的膨胀压力。该装置包括:金属杯、压力盘、循环水腔、压力传感器托架、压力传感器、压力传感器支撑架、横梁、横梁固定螺母、出水管、进水管、循环水箱、循环水泵、数据采集系统和温度控制系统。本实用新型操作简单,稳定性好,压力测定灵敏性高,测定结果重复性好,可测压力范围大。该装置可测定不同堆密度、不同升温速率、不同粒度、不同水分含量和不同添加剂含量的,炼焦煤单种煤和配合煤在热解过程中的膨胀压力变化规律。
The utility model discloses a coking coal expansion pressure measuring device, which can accurately measure the coking coal expansion pressure produced in the dry distillation process. The device includes: metal cup, pressure plate, circulating water cavity, pressure sensor bracket, pressure sensor, pressure sensor support frame, beam, beam fixing nut, outlet pipe, water inlet pipe, circulating water tank, circulating water pump, data acquisition system and temperature Control System. The utility model has the advantages of simple operation, good stability, high pressure measurement sensitivity, good repeatability of the measurement results, and a large measurable pressure range. The device can measure the variation law of expansion pressure of coking coal single coal and mixed coal in pyrolysis process with different bulk density, different heating rate, different particle size, different moisture content and different additive content.
Description
技术领域technical field
本实用新型涉及煤炭转化测定装置,特别是一种炼焦煤膨胀压力测定装置。The utility model relates to a coal conversion measuring device, in particular to a coking coal expansion pressure measuring device.
背景技术Background technique
室式焦炉取代蜂窝式焦炉后,煤料在炭化过程中因煤种不同会产生不同程度的膨胀压力,造成推焦困难甚至损坏炉墙,缩短焦炉使用的寿命。当前被焦化工作者普遍接受的膨胀压力测定装置是带移动炉墙的实验焦炉,这类实验焦炉按装煤量可分为40kg、200kg、300kg,既一侧炉墙为固定炉墙,另一侧为可移动炉墙,通过可移动炉墙将炼焦过程中煤料对炉墙的膨胀压力表现出来,再由仪表进行检测。这类焦炉可以很好的检测出煤料在炼焦过程中的膨胀压力。但这类焦炉属于实验室水平,普遍存在装煤量较多,单炉操作时间长,装煤出焦工作量较大等缺点。After the chamber-type coke oven replaces the honeycomb coke oven, the coal material will have different degrees of expansion pressure due to different coal types during the carbonization process, resulting in difficulty in coke pushing and even damage to the furnace wall, shortening the service life of the coke oven. At present, the expansion pressure measurement device generally accepted by coking workers is the experimental coke oven with movable furnace wall. This type of experimental coke oven can be divided into 40kg, 200kg, and 300kg according to the coal loading. The furnace wall on one side is fixed. The other side is a movable furnace wall, through which the expansion pressure of the coal material on the furnace wall during the coking process is displayed, and then detected by the instrument. This type of coke oven can well detect the expansion pressure of the coal material during the coking process. However, this type of coke oven belongs to the laboratory level, and there are generally disadvantages such as a large amount of coal charging, a long operation time of a single furnace, and a large workload of coal charging and coke removal.
实用新型内容Utility model content
本实用新型提供了一种炼焦煤膨胀压力测定装置,能够准确地测定炼焦煤在干馏过程中产生的膨胀压力。The utility model provides a coking coal expansion pressure measuring device, which can accurately measure the coking coal expansion pressure produced in the dry distillation process.
本实用新型提供的一种炼焦煤膨胀压力测定装置包括:金属杯、压力盘、循环水腔、压力传感器托架、压力传感器、压力传感器支撑架、横梁、横梁固定螺母、出水管、进水管、循环水箱、循环水泵、数据采集系统和温度控制系统,所述金属杯为圆柱型煤料容器,压力盘设置在煤料的表面,在压力盘上连接有承压杆,承压杆的顶部设置循环水腔,在循环水腔上部安装有压力传感器托架,在压力传感器托架上固定压力传感器,在横梁的中心位置安装了压力传感器支撑架,另外在横梁两侧设置横梁固定螺母;所述的循环水腔的进水口连接进水管一端,进水管的另一端与循环水泵连接,循环水泵放在循环水箱中,出水管的一端直接放于循环水箱中,另一端连接循环水腔的出水口;炼焦煤在干馏过程中产生的膨胀压力通过压力盘传递给压力传感器,压力传感器连接数据采集系统,温度控制系统连接加温元件,控制金属杯中煤料的温度;所述的数据采集系统由多功能仪表和计算机组成,多功能仪表将压力传感器产生的信号放大后传递给计算机进行处理,显示炼焦煤膨胀压力随干馏温度的变化曲线。A coking coal expansion pressure measurement device provided by the utility model includes: a metal cup, a pressure plate, a circulating water cavity, a pressure sensor bracket, a pressure sensor, a pressure sensor support frame, a beam, a beam fixing nut, an outlet pipe, an inlet pipe, Circulating water tank, circulating water pump, data acquisition system and temperature control system, the metal cup is a cylindrical coal material container, the pressure plate is set on the surface of the coal material, a pressure rod is connected to the pressure plate, and the top of the pressure rod is set The circulating water chamber is equipped with a pressure sensor bracket on the upper part of the circulating water chamber, the pressure sensor is fixed on the pressure sensor bracket, the pressure sensor support frame is installed at the center of the beam, and the beam fixing nuts are set on both sides of the beam; The water inlet of the circulating water chamber is connected to one end of the water inlet pipe, and the other end of the water inlet pipe is connected to the circulating water pump. The circulating water pump is placed in the circulating water tank, one end of the outlet pipe is directly placed in the circulating water tank, and the other end is connected to the water outlet of the circulating water chamber. ; The expansion pressure produced by the coking coal in the dry distillation process is transmitted to the pressure sensor through the pressure plate, the pressure sensor is connected to the data acquisition system, and the temperature control system is connected to the heating element to control the temperature of the coal material in the metal cup; the data acquisition system consists of Composed of a multifunctional instrument and a computer, the multifunctional instrument amplifies the signal generated by the pressure sensor and transmits it to the computer for processing, and displays the change curve of coking coal expansion pressure with carbonization temperature.
本实用新型的有益效果体现在:The beneficial effects of the utility model are reflected in:
1.本实用新型操作简单,稳定性好,压力测定灵敏性高,测定结果重复性好,可测压力范围大。1. The utility model has the advantages of simple operation, good stability, high pressure measurement sensitivity, good repeatability of measurement results, and a wide range of measurable pressure.
2.本实用新型可测定不同堆密度、不同升温速率、不同粒度、不同水分含量和不同添加剂含量的,炼焦煤单种煤和配合煤在热解过程中的膨胀压力变化规律。2. The utility model can measure the variation law of expansion pressure of coking coal single coal and mixed coal in the pyrolysis process with different bulk density, different heating rate, different particle size, different moisture content and different additive content.
附图说明Description of drawings
图1是一种炼焦煤膨胀压力测定装置结构示意图。Fig. 1 is a schematic structural diagram of a coking coal expansion pressure measuring device.
图中:1-金属杯2-煤料3-压力盘4-循环水腔5-压力传感器托架6-压力传感器7-压力传感器支撑点8-横梁9-横梁固定螺母10-出水管11-入水管12-循环水槽13-循环水泵14-数据采集系统15-温度控制系统In the figure: 1-metal cup 2-coal material 3-pressure plate 4-circulating water chamber 5-pressure sensor bracket 6-pressure sensor 7-pressure sensor support point 8-beam 9-beam fixing nut 10-outlet pipe 11- Inlet pipe 12-circulating water tank 13-circulating water pump 14-data acquisition system 15-temperature control system
具体实施方式Detailed ways
本实用新型提供的一种炼焦煤膨胀压力测定装置由金属杯1、煤料2、压力盘3、循环水腔4、压力传感器托架5、压力传感器6、压力传感器支撑架7、横梁8、横梁固定螺母9、出水管10、进水管11、循环水箱12、循环水泵13、数据采集系统14和温度控制系统15构成,所述金属杯1为圆柱型煤料容器,压力盘3设置在煤料的表面,在压力盘3上连接有承压杆,承压杆的顶部设置循环水腔4,在循环水腔4上部安装有压力传感器托架5,在压力传感器托架5上固定压力传感器6,在横梁8的中心位置安装了压力传感器支撑架7,另外在横梁8两侧设置横梁固定螺母9;所述的循环水腔4的进水口连接进水管11一端,进水管11的另一端与循环水泵13连接,循环水泵13放在循环水箱12中,出水管10的一端直接放于循环水箱中,另一端连接循环水腔4的出水口;炼焦煤在干馏过程中产生的膨胀压力通过压力盘3传递给压力传感器6,压力传感器6连接数据采集系统14,温度控制系统15连接加温元件,控制金属杯1中煤料2的温度;所述的数据采集系统14由多功能仪表和计算机组成,多功能仪表将压力传感器产生的信号放大后传递给计算机进行处理,显示炼焦煤膨胀压力随干馏温度的变化曲线。A coking coal expansion pressure measurement device provided by the utility model consists of a metal cup 1, a coal material 2, a pressure plate 3, a circulating water chamber 4, a pressure sensor bracket 5, a pressure sensor 6, a pressure sensor support frame 7, a beam 8, Beam fixing nut 9, water outlet pipe 10, water inlet pipe 11, circulating water tank 12, circulating water pump 13, data acquisition system 14 and temperature control system 15, the metal cup 1 is a cylindrical coal material container, and the pressure plate 3 is arranged on the coal The surface of the material, the pressure plate 3 is connected with a pressure rod, the top of the pressure rod is provided with a circulating water chamber 4, a pressure sensor bracket 5 is installed on the upper part of the circulating water chamber 4, and the pressure sensor is fixed on the pressure sensor bracket 5 6. A pressure sensor support frame 7 is installed at the center of the beam 8, and beam fixing nuts 9 are installed on both sides of the beam 8; the water inlet of the circulating water chamber 4 is connected to one end of the water inlet pipe 11, and the other end of the water inlet pipe 11 Connect with the circulating water pump 13, the circulating water pump 13 is placed in the circulating water tank 12, one end of the outlet pipe 10 is directly placed in the circulating water tank, and the other end is connected to the water outlet of the circulating water chamber 4; the expansion pressure generated by the coking coal during the dry distillation process is passed The pressure plate 3 is delivered to the pressure sensor 6, the pressure sensor 6 is connected to the data acquisition system 14, and the temperature control system 15 is connected to the heating element to control the temperature of the coal material 2 in the metal cup 1; the data acquisition system 14 is composed of a multifunctional instrument and Composed of a computer, the multi-function instrument amplifies the signal generated by the pressure sensor and transmits it to the computer for processing, and displays the change curve of coking coal expansion pressure with carbonization temperature.
本实用新型的操作步骤:Operation steps of the utility model:
按要求称量特定的煤料2,放入圆柱形金属杯1中,接着放入压力盘3,再把压力传感器6固定在压力盘3顶端的压力传感器托架5上,放上横梁8,将压力传感器支撑架7压在压力传感器6上,通过调节横梁8两端的横梁固定螺母9使之保持水平,通入循环水,按要求对煤料进行升温加热,此时数据采集系统14进行数据采集工作,测定结束后,通过数据采集系统14获得煤料热解过程中产生的膨胀压力随热解温度的变化趋势,得到热解最大膨胀压力。Weigh the specific coal material 2 as required, put it into the cylindrical metal cup 1, then put it into the pressure plate 3, fix the pressure sensor 6 on the pressure sensor bracket 5 at the top of the pressure plate 3, put the beam 8, Press the pressure sensor support frame 7 on the pressure sensor 6, keep it horizontal by adjusting the beam fixing nuts 9 at both ends of the beam 8, feed circulating water, and heat the coal material as required. At this time, the data acquisition system 14 performs data After the collection work and the measurement are completed, the variation trend of the expansion pressure generated during the pyrolysis process of the coal material with the pyrolysis temperature is obtained through the data acquisition system 14, and the maximum expansion pressure of the pyrolysis is obtained.
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Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105203583A (en) * | 2014-05-30 | 2015-12-30 | 宝山钢铁股份有限公司 | Device and method for testing coal pyrolysis coking process |
CN105841868A (en) * | 2016-05-25 | 2016-08-10 | 辽宁科技大学 | Unilateral-heating coal coking expansion force detection apparatus and detection method thereof |
CN109212157A (en) * | 2018-09-21 | 2019-01-15 | 攀钢集团攀枝花钢铁研究院有限公司 | A kind of detection method and its application of the single grade coal bulbs of pressure |
CN109444373A (en) * | 2018-10-30 | 2019-03-08 | 辽宁科技大学 | A kind of detection method and device of carbonizing coking coal behavior relevance |
CN113563911A (en) * | 2020-04-29 | 2021-10-29 | 宝山钢铁股份有限公司 | Coke production optimization method based on reduction of coke pushing large current and coke pushing difficulty occurrence rate |
CN113881447A (en) * | 2021-10-28 | 2022-01-04 | 攀钢集团攀枝花钢铁研究院有限公司 | Test method for expansion pressure of tamping coal |
US11242488B1 (en) | 2020-09-19 | 2022-02-08 | Taiyuan University Of Technology | Device for determining expansion pressure and expansion displacement generated by coking coal based on self-regulation of spring |
-
2013
- 2013-12-11 CN CN201320817001.6U patent/CN203606055U/en not_active Expired - Lifetime
Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105203583A (en) * | 2014-05-30 | 2015-12-30 | 宝山钢铁股份有限公司 | Device and method for testing coal pyrolysis coking process |
CN105203583B (en) * | 2014-05-30 | 2018-04-27 | 宝山钢铁股份有限公司 | A kind of experimental rig and method for testing pyrolysis of coal Coking Process |
CN105841868A (en) * | 2016-05-25 | 2016-08-10 | 辽宁科技大学 | Unilateral-heating coal coking expansion force detection apparatus and detection method thereof |
CN109212157A (en) * | 2018-09-21 | 2019-01-15 | 攀钢集团攀枝花钢铁研究院有限公司 | A kind of detection method and its application of the single grade coal bulbs of pressure |
CN109444373A (en) * | 2018-10-30 | 2019-03-08 | 辽宁科技大学 | A kind of detection method and device of carbonizing coking coal behavior relevance |
CN109444373B (en) * | 2018-10-30 | 2021-07-13 | 辽宁科技大学 | A method and device for detecting the correlation of coking coalification behavior |
CN113563911A (en) * | 2020-04-29 | 2021-10-29 | 宝山钢铁股份有限公司 | Coke production optimization method based on reduction of coke pushing large current and coke pushing difficulty occurrence rate |
CN113563911B (en) * | 2020-04-29 | 2022-10-21 | 宝山钢铁股份有限公司 | Coke production optimization method based on reduction of coke pushing large current and coke pushing difficulty occurrence rate |
US11242488B1 (en) | 2020-09-19 | 2022-02-08 | Taiyuan University Of Technology | Device for determining expansion pressure and expansion displacement generated by coking coal based on self-regulation of spring |
CN113881447A (en) * | 2021-10-28 | 2022-01-04 | 攀钢集团攀枝花钢铁研究院有限公司 | Test method for expansion pressure of tamping coal |
CN113881447B (en) * | 2021-10-28 | 2024-01-30 | 攀钢集团攀枝花钢铁研究院有限公司 | Method for detecting expansion pressure of tamping coal |
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