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CN203593422U - Conveying system for powder with activation function - Google Patents

Conveying system for powder with activation function Download PDF

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Publication number
CN203593422U
CN203593422U CN201320821365.1U CN201320821365U CN203593422U CN 203593422 U CN203593422 U CN 203593422U CN 201320821365 U CN201320821365 U CN 201320821365U CN 203593422 U CN203593422 U CN 203593422U
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fluidized bed
conveying
activation device
fluid bed
disc feeder
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苏贵金
刘文彬
郑明辉
辛博
刘向坤
吕溥
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Research Center for Eco Environmental Sciences of CAS
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Abstract

The utility model discloses a conveying system for powder with an activation function. The conveying system comprises a material bin, a discharging port at the bottom of the material bin is connected with the feeding end of a vertical disc feeder, and the discharging end of the vertical disc feeder is connected with a material inlet of a fluidized bed activation device. The top of the fluidized bed activation device is provided with an activation device outlet connected to a dosing point, and the position, located below the material inlet, of the middle of the fluidized bed activation device is provided with a bed material feeding device. The lower portion of the fluidized bed activation device is provided with an air distribution device which is connected with a conveying air outlet of a conveying air preheating device through an air inlet. The bottom of the fluidized bed activation device is provided with a dreg discharging device.

Description

一种具有活化功能的粉状物的输送系统A delivery system for powder with activation function

技术领域technical field

本实用新型涉及一种物料输送系统,具体地涉及一种具有活化功能的粉状物的输送系统。The utility model relates to a material conveying system, in particular to a powder conveying system with an activation function.

背景技术Background technique

焚烧法处理生活垃圾、危险废弃物等固体废弃物具有无害化彻底,高度减量化,热量回收利用率高等优点,是最能体现垃圾处理三大原则的技术之一,已经在欧美、日本等发达国家和地区得到了非常广泛的应用。自20世纪90年代末开始,垃圾焚烧技术在我国也得到了迅速的发展,但不容忽视的是,焚烧法处理生活垃圾也带来了二次污染的问题,二恶英类物质就是其中最为重要的一类污染物。Incineration treatment of solid waste such as domestic garbage and hazardous waste has the advantages of complete harmlessness, high reduction, and high heat recovery and utilization rate. It is one of the technologies that best embodies the three principles of waste treatment. It has been widely used in developed countries and regions. Since the end of the 1990s, waste incineration technology has also developed rapidly in my country, but it cannot be ignored that the incineration method of domestic waste has also brought about secondary pollution, of which dioxins are the most important a class of pollutants.

二恶英钙基阻滞技术是生活垃圾、危险废弃物等焚烧过程中二恶英类物质排放的高效控制技术。通过向焚烧炉内、焚烧炉后烟气降温阶段某个特定的温度区间添加少量的钙基阻滞剂,可以有效抑制焚烧过程以及焚烧后降温过程的二恶英类物质合成反应。因此二恶英钙基阻滞技术是二恶英类物质总量排放控制技术。Dioxin calcium-based blocking technology is an efficient control technology for the emission of dioxin-like substances during the incineration process of domestic garbage and hazardous waste. By adding a small amount of calcium-based blocker to a specific temperature range in the incinerator and the flue gas cooling stage after the incinerator, the synthesis reaction of dioxins during the incineration process and the post-incineration cooling process can be effectively inhibited. Therefore, the dioxin calcium-based blocking technology is the total discharge control technology of dioxin-like substances.

目前常规的粉状物料输送技术大多采用前级定量给料+后级输送的方式。其中定量给料常用的方式有螺旋输送机、星型给料机、盘式给料机等。视输送距离以及输送目的地的特性,可以选择机械输送和气力输送。这是一种非常成熟、可靠的输送技术,但是对于某些特殊物料以及一些特定工况,存在较多难以克服的问题。At present, the conventional powder material conveying technology mostly adopts the method of pre-stage quantitative feeding + post-stage conveying. Among them, the commonly used methods of quantitative feeding are screw conveyor, star feeder, disc feeder, etc. Depending on the conveying distance and the characteristics of the conveying destination, mechanical conveying and pneumatic conveying can be selected. This is a very mature and reliable conveying technology, but for some special materials and some specific working conditions, there are many difficult problems to overcome.

在大多数应用中,都要求加入的粉状物料具有很好的活性,主要包括粒度均匀(避免成团,粒度尽可能小)、足够的比表面积、尽量少的杂质含量(如水份)等。但以现有的常规输送系统,很难保证满足上述要求。对于大部分的粉状物料,尤其是粒度较小的细粉物料,在料仓内存储和定量给料机输送时,会被压实、成团;某些吸湿性物料在储存或气力输送时会吸收环境空气中的水份,导致受潮变质,而且会加剧压实、成团。In most applications, the added powder materials are required to have good activity, mainly including uniform particle size (avoid agglomeration, particle size as small as possible), sufficient specific surface area, and as little impurity content as possible (such as water), etc. . But with the existing conventional conveying system, it is difficult to ensure that the above requirements are met. For most powder materials, especially fine powder materials with small particle size, they will be compacted and agglomerated when they are stored in the silo and transported by the quantitative feeder; some hygroscopic materials are stored or conveyed by pneumatic force It will absorb moisture in the ambient air, resulting in damp deterioration, and will intensify compaction and agglomeration.

而且对于具有一定粘结性或已经受潮变质的粉状物料,还容易黏结、附着在输送机内,轻则无法实现精确地定量输送,重则导致输送系统堵塞。Moreover, powdery materials that have a certain degree of cohesiveness or have been dampened and deteriorated are also easy to stick and adhere to the conveyor. In light cases, accurate quantitative transportation cannot be achieved, and in severe cases, the conveying system will be blocked.

尤其对于二恶英钙基阻滞剂这种特殊的粉状物料,要求在输送至投加点时,物料可保持中位粒径小于70μm,比表面积大于15m2/g,含水率<5%,。如果采用现有的常规输送系统,更是远远达不到要求。Especially for special powdery materials such as dioxin calcium-based blockers, it is required that when transported to the dosing point, the material can maintain a median particle size of less than 70 μm, a specific surface area greater than 15m2/g, and a moisture content of less than 5%. If the existing conventional delivery system is adopted, it is far from reaching the requirements.

综上所述,常规的粉状物料输送系统,在储存、输送过程中,物料很容易出现活性降低的问题,而且不具备使其恢复活性的能力。对于某些粘结性物料,难以实现定量、连续、稳定的输送。对于二恶英钙基阻滞剂等特殊物料,更是远远不能满足其输送的要求。To sum up, in the conventional powder material conveying system, during the storage and transportation process, the activity of the material is easily reduced, and it does not have the ability to restore its activity. For some cohesive materials, it is difficult to achieve quantitative, continuous and stable transportation. For special materials such as dioxin calcium-based blockers, it is far from meeting the requirements for their transportation.

由此,为解决上述难题,研制开发技术先进、具有活化功能而且可以保证定量、连续、稳定运行的粉状物输送系统是十分必要的。Therefore, in order to solve the above problems, it is very necessary to develop a powder delivery system with advanced technology, activation function and quantitative, continuous and stable operation.

实用新型内容Utility model content

本实用新型的目的在于提供一种具有活化功能的粉状物输送系统。The purpose of the utility model is to provide a powder conveying system with an activation function.

为实现上述目的,本实用新型提供的粉状物输送系统,包括:In order to achieve the above purpose, the powder conveying system provided by the utility model includes:

一料仓1,其底部的排料口102与立式圆盘给料机2的进料端201连接,立式圆盘给料机2的出料端203与流化床活化装置3的物料进口304相连接;A silo 1, the discharge port 102 at the bottom is connected to the feed end 201 of the vertical disc feeder 2, and the discharge end 203 of the vertical disc feeder 2 is connected to the material of the fluidized bed activation device 3 The inlet 304 is connected;

流化床活化装置3的顶部设有连接至投加点的活化装置出口305;流化床活化装置3的中部位于设有物料进口304的下方设有床料加入装置306;流化床活化装置3的下部设有布风装置302,该布风装置302通过进风口301连接输送风预热装置4的输送风出口402;流化床活化装置3的底部为排渣装置303。The top of the fluidized bed activation device 3 is provided with an activation device outlet 305 connected to the dosing point; the middle part of the fluidized bed activation device 3 is located below the material inlet 304 and is provided with a bed material adding device 306; The lower part of the air distribution device 302 is provided, and the air distribution device 302 is connected to the delivery air outlet 402 of the delivery air preheating device 4 through the air inlet 301; the bottom of the fluidized bed activation device 3 is a slag discharge device 303.

其中,料仓1底部的排料口102上方设有搅拌装置101,该搅拌装置的搅拌叶片设置1~3级,搅拌装置的搅拌叶片转速为每分钟0.2~5转。Wherein, a stirring device 101 is provided above the discharge port 102 at the bottom of the silo 1, and the stirring blades of the stirring device are set at 1-3 stages, and the rotating speed of the stirring blades of the stirring device is 0.2-5 revolutions per minute.

其中,立式圆盘给料机2设有包含4~8个独立小室的送料叶轮202,每一个小室之间由竖直的立板隔开,立式圆盘给料机2通过送料叶轮202的旋转,将进料端201进入的物料输送至出料端203并排出至流化床活化装置3的物料进口304内,并且通过控制送料叶轮202转速可以调节立式圆盘给料机2的输送量。送料叶轮202在旋转至出料端203一侧时,伸出立式圆盘给料机2的壳体,伸入流化床活化装置3的物料进口304内。Wherein, the vertical disc feeder 2 is provided with a feeding impeller 202 comprising 4 to 8 independent chambers, each chamber is separated by a vertical vertical plate, and the vertical disc feeder 2 passes through the feeding impeller 202 The rotation of the feed end 201 is conveyed to the discharge end 203 and discharged into the material inlet 304 of the fluidized bed activation device 3, and the vertical disc feeder 2 can be adjusted by controlling the speed of the feed impeller 202 Delivery volume. When the feeding impeller 202 rotates to the side of the discharge end 203 , it extends out of the shell of the vertical disc feeder 2 and into the material inlet 304 of the fluidized bed activation device 3 .

其中,流化床活化装置3的物料进口304位于流化床活化装置3内密相区上界面400~800mm范围内。Wherein, the material inlet 304 of the fluidized bed activation device 3 is located within the range of 400-800 mm from the upper interface of the dense phase area in the fluidized bed activation device 3 .

本实用新型提供的粉状物的输送方法:The delivery method of the powder provided by the utility model:

料仓1内的粉状物在搅拌装置101的搅拌下,通过底部排料口102进入立式圆盘给料机2的进料端201,在送料叶轮202的作用下,从出料端203连接的物料进口304进入流化床活化装置3内,通过控制送料叶轮202的转速调节立式圆盘给料机2的输送量。Under the agitation of the stirring device 101, the powder in the silo 1 enters the feed end 201 of the vertical disc feeder 2 through the bottom discharge port 102, and is discharged from the discharge end 203 under the action of the feed impeller 202 The connected material inlet 304 enters the fluidized bed activation device 3 , and the delivery rate of the vertical disc feeder 2 is adjusted by controlling the speed of the feeding impeller 202 .

输送风从输送风入口401进入输送风预热装置4并被加热升温后,经过与输送风出口402连接的进风口301进入流化床活化装置3。The conveying air enters the conveying air preheating device 4 from the conveying air inlet 401 and after being heated up, enters the fluidized bed activation device 3 through the air inlet 301 connected to the conveying air outlet 402 .

床料通过床料加入装置306进入流化床活化装置3,粉状物在床料的破团作用下和输送风的流化作用下,被活化并输送至投加点。The bed material enters the fluidized bed activation device 3 through the bed material adding device 306, and the powder is activated and transported to the dosing point under the action of breaking the bed material and the fluidization of the conveying wind.

其中,搅拌装置101的搅拌叶片转速为每分钟0.2~5转。Wherein, the rotation speed of the stirring blades of the stirring device 101 is 0.2-5 revolutions per minute.

其中,加入流化床活化装置3的床料应满足中位粒径是粉状物粒径的5~30倍,真密度1.8~2.5克/立方厘米。Wherein, the bed material added to the fluidized bed activation device 3 should satisfy that the median particle size is 5 to 30 times the particle size of the powder, and the true density is 1.8 to 2.5 grams/cubic centimeter.

其中,流化床活化装置3内气体平均流速1.2~15米/秒,活化装置出口305气体和粉状物的温度不低于80℃,相对湿度小于50%。Among them, the average flow velocity of gas in the fluidized bed activation device 3 is 1.2-15 m/s, the temperature of the gas and powder at the outlet 305 of the activation device is not lower than 80°C, and the relative humidity is less than 50%.

本实用新型采用流化床活化装置,向流化床活化装置内投加床料,同时结合立式圆盘给料机,并且通过控制输送空气预热程度,使输送空气与物料离开流化床活化装置时的温度与相对湿度控制在一范围内。上述实用新型内容使得本具有活化功能的阻滞剂输送系统与原有常规物料输送系统相比,具有以下优点:The utility model adopts a fluidized bed activation device to add bed materials into the fluidized bed activation device, and at the same time combines a vertical disc feeder, and controls the preheating degree of the conveying air to make the conveying air and materials leave the fluidized bed The temperature and relative humidity when activating the device are controlled within a certain range. The content of the above-mentioned utility model makes the retarder delivery system with activation function have the following advantages compared with the original conventional material delivery system:

a、粉状物等物料在储存和输送过程中,物料在自身堆积和输送装置挤压等多种因素作用下出现黏结、成团、压实等现象。对于吸湿性物料,这种现象更为突出,并严重影响其活性。本实用新型采用流化床活化装置,使出现上述问题的粉状物在流化床活化装置内由于气流、床料和物料形成强烈湍流,物料团块被彻底打散,重新恢复为细小颗粒,提高了阻滞剂等物料的反应活性。a. In the process of storage and transportation of materials such as powder, the phenomenon of cohesion, agglomeration and compaction of materials occurs under the action of various factors such as self-accumulation and extrusion of the conveying device. For hygroscopic materials, this phenomenon is more prominent and seriously affects their activity. The utility model adopts a fluidized bed activation device, so that the powder with the above-mentioned problems can form a strong turbulent flow in the fluidized bed activation device due to the air flow, bed material and materials, and the material agglomerates are completely broken up and restored to fine particles. Improve the reactivity of materials such as blockers.

b、由于输送空气经过了预热,可以更有效去除物料中的吸附水分,进一步提高粉状物等物料的活性。b. Since the conveying air has been preheated, it can more effectively remove the adsorbed moisture in the material, and further improve the activity of powder and other materials.

c、立式圆盘给料机在能够定量输送的基础上,充分利用了流化床活化装置内的流场,使其对送料叶轮及小室具有自清洁作用。彻底避免了原有输送装置在输送物料时存在的黏结、堵塞等问题。c. On the basis of quantitative delivery, the vertical disc feeder makes full use of the flow field in the fluidized bed activation device, so that it has a self-cleaning effect on the feeding impeller and the small chamber. It completely avoids problems such as sticking and clogging that existed in the original conveying device when conveying materials.

d、同样由于自清洁作用,送料叶轮和小室始终保持清洁的状态,也提高了定量输送的精度。避免了原有输送装置输送量逐渐减小的问题。d. Also due to the self-cleaning effect, the feeding impeller and the small chamber are always kept clean, which also improves the accuracy of quantitative delivery. The problem of gradual reduction of the conveying volume of the original conveying device is avoided.

e、料仓内设置的搅拌装置,可以充分避免粉状物在料仓内搭桥、结拱,同时可提高物料在立式圆盘给料机中的充满度。e. The stirring device installed in the silo can fully prevent the powder from bridging and arching in the silo, and at the same time can improve the fullness of the material in the vertical disc feeder.

总之,与原有常规物料输送系统相比,本实用新型在实现粉状物定量、连续、稳定输送的同时,具有恢复物料原有活性的优点。而且还解决了输送装置内物料黏结、堵塞等问题,提高运行可靠性、降低运行成本。In a word, compared with the original conventional material delivery system, the utility model has the advantage of restoring the original activity of the material while realizing the quantitative, continuous and stable delivery of the powder. Moreover, it also solves the problems of material cohesion and blockage in the conveying device, improves the operation reliability and reduces the operation cost.

附图说明Description of drawings

图1为本实用新型具有活化功能的阻滞剂输送系统实施例的总体结构示意图。FIG. 1 is a schematic diagram of the overall structure of an embodiment of the blocking agent delivery system with activation function of the present invention.

图2为本实用新型具有活化功能的阻滞剂输送系统实施例的料仓及搅拌装置部分结构示意图。Fig. 2 is a partial structural schematic diagram of the silo and the stirring device of the embodiment of the retarder delivery system with activation function of the present invention.

图3为本实用新型具有活化功能的阻滞剂输送系统实施例的立式圆盘给料机部分结构示意图。Fig. 3 is a partial structural diagram of the vertical disc feeder of the embodiment of the retarder delivery system with activation function of the present invention.

附图中主要组件标号说明:Explanation of the main components in the accompanying drawings:

1料仓,101搅拌装置,102底部排料口;1 silo, 101 stirring device, 102 bottom discharge port;

2立式圆盘给料机,201进料端,202送料叶轮,203出料端;2 vertical disc feeder, 201 feed end, 202 feed impeller, 203 discharge end;

3流化床活化装置,301进风口,302布风装置,303排渣装置,304物料进口,305活化装置出口,306床料加入装置;3 fluidized bed activation device, 301 air inlet, 302 air distribution device, 303 slag discharge device, 304 material inlet, 305 activation device outlet, 306 bed material adding device;

4输送风预热装置,401输送风入口,402输送风出口;4 conveying air preheating device, 401 conveying air inlet, 402 conveying air outlet;

5热工仪表,501输送风流量计,502流化床活化装置床层差压计,503流化床活化装置入口输送风温度计,504流化床活化装置出口输送风温度计。5 thermal instruments, 501 conveying air flow meter, 502 bed differential pressure gauge of fluidized bed activation device, 503 inlet conveying air thermometer of fluidized bed activation device, 504 outlet conveying air thermometer of fluidized bed activation device.

具体实施方式Detailed ways

本实用新型解决现有常规物料输送系统存在的诸多问题。通过流化床活化装置,结合立式圆盘给料机,使输送系统能够实现物料定量、连续、稳定的输送。尤其对于二恶英钙基阻滞剂等易吸湿、易黏结的特殊物料,具有恢复活性的能力。以下的说明是以粉状的二恶英钙基阻滞剂为例。The utility model solves many problems existing in the conventional material conveying system. Through the fluidized bed activation device, combined with the vertical disc feeder, the conveying system can realize quantitative, continuous and stable conveying of materials. Especially for special materials such as dioxin calcium-based blockers that are easy to absorb moisture and are easy to bond, it has the ability to restore activity. The following description is based on powdered dioxin calcium-based blockers as an example.

本实用新型的输送系统包括:料仓1、立式圆盘给料机2和热工仪表5;其中料仓1带有底部排料口102;立式圆盘给料机2带有出料端203和与底部排料口102相连的进料端201。The conveying system of the present utility model includes: a silo 1, a vertical disc feeder 2 and a thermal instrument 5; wherein the silo 1 has a bottom discharge port 102; the vertical disc feeder 2 has a discharge port End 203 and feed end 201 connected to bottom discharge port 102.

还包括流化床活化装置3和输送风预热装置4;其中流化床活化装置3带有进风口301、布风装置302、排渣装置303、物料进口304、活化装置出口305和床料加入装置306。It also includes a fluidized bed activation device 3 and a conveying air preheating device 4; wherein the fluidized bed activation device 3 has an air inlet 301, an air distribution device 302, a slag discharge device 303, a material inlet 304, an activation device outlet 305 and a bed material Join device 306 .

输送风预热装置4带有输送风入口401和输送风出口402;阻滞剂通过与出料端203连接的物料进口304进入流化床活化装置3,输送风从输送风入口401进入输送风预热装置4并被加热升温后,经过与输送风出口402连接的进风口301进入流化床活化装置3;床料通过床料加入装置306进入流化床活化装置3;阻滞剂在床料的破团作用下和输送风的流化作用下,被活化并输送至阻滞剂投加点。The conveying air preheating device 4 has a conveying air inlet 401 and a conveying air outlet 402; the retarder enters the fluidized bed activation device 3 through the material inlet 304 connected to the discharge end 203, and the conveying air enters the conveying air from the conveying air inlet 401. After the preheating device 4 is heated and heated, it enters the fluidized bed activation device 3 through the air inlet 301 connected with the delivery air outlet 402; the bed material enters the fluidized bed activation device 3 through the bed material adding device 306; Under the action of breaking the group of the material and the fluidization of the conveying wind, it is activated and transported to the dosing point of the retarder.

料仓1还设有搅拌装置101;而且该搅拌装置的搅拌叶片设置1~3级。The silo 1 is also provided with a stirring device 101; and the stirring blades of the stirring device are provided with 1-3 stages.

优选的,搅拌装置101的搅拌叶片设置为2级,而且最下级搅拌叶片的底部距离料仓1底面距离小于100毫米。Preferably, the stirring blades of the stirring device 101 are arranged in two stages, and the distance between the bottom of the lowest stage stirring blade and the bottom surface of the silo 1 is less than 100 mm.

优选的,搅拌装置101的搅拌叶片转速为每分钟0.2~5转。Preferably, the rotation speed of the stirring blades of the stirring device 101 is 0.2-5 revolutions per minute.

立式圆盘给料机2还带有包含4~8个独立小室的送料叶轮202,每一个小室之间由竖直的立板隔开,立式圆盘给料机2通过送料叶轮202的旋转,将进料端201进入的物料输送至出料端203并排出,并且通过控制送料叶轮202转速可以调节立式圆盘给料机2的输送量。The vertical disc feeder 2 also has a feeding impeller 202 comprising 4 to 8 independent chambers, each of which is separated by a vertical vertical plate, and the vertical disc feeder 2 passes through the feeding impeller 202. Rotate, the material entering the feed end 201 is delivered to the discharge end 203 and discharged, and the delivery rate of the vertical disc feeder 2 can be adjusted by controlling the speed of the feed impeller 202 .

优选的,送料叶轮202的包含的小室在旋转至出料端203一侧时,可以完全伸出立式圆盘给料机2的壳体,伸入流化床活化装置3,其中的物料在重力、输送风/流化风吹扫和床料冲刷的三重作用下可全部进入流化床活化装置3,同时该小室也将被彻底清洁,不会积存物料。Preferably, when the small chamber contained in the feeding impeller 202 is rotated to the discharge end 203 side, it can fully stretch out the housing of the vertical disc feeder 2, and stretch into the fluidized bed activation device 3, and the material therein Under the triple action of gravity, conveying air/fluidizing air blowing and bed material scouring, all can enter the fluidized bed activation device 3, and at the same time, the small chamber will be thoroughly cleaned without accumulating materials.

优选的,送料叶轮202转速为每分钟2~20转。Preferably, the rotation speed of the feeding impeller 202 is 2-20 rotations per minute.

优选的,流化床活化装置3的物料进口304位置应位于流化床活化装置3内密相区上界面400~800mm范围内。Preferably, the position of the material inlet 304 of the fluidized bed activation device 3 should be within the range of 400-800 mm from the upper interface of the dense phase area in the fluidized bed activation device 3 .

优选的,加入流化床活化装置3的床料应满足中位粒径是阻滞剂粒径的5~30倍,真密度1.8~2.5克/立方厘米。Preferably, the bed material added to the fluidized bed activation device 3 should meet the requirements that the median particle size is 5 to 30 times the retarder particle size, and the true density is 1.8 to 2.5 g/cm3.

流化床活化装置3内气体平均流速1.2~15米/秒,活化装置出口305气体和阻滞剂的温度不低于80℃,并且相对湿度小于50%。The average flow velocity of the gas in the fluidized bed activation device 3 is 1.2-15 m/s, the temperature of the gas and retarder at the outlet 305 of the activation device is not lower than 80°C, and the relative humidity is less than 50%.

为使本实用新型的上述目的、特征和优点能够更加明显易懂,下面结合附图和具体实施方式对本实用新型作进一步详细的说明。In order to make the above purpose, features and advantages of the utility model more obvious and understandable, the utility model will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.

请结合附图。本实用新型的输送系统包括:料仓1、立式圆盘给料机2和热工仪表5;其中料仓1带有底部排料口102;立式圆盘给料机2带有出料端203和与底部排料口102相连的进料端201;Please refer to the accompanying drawings. The conveying system of the present utility model includes: a silo 1, a vertical disc feeder 2 and a thermal instrument 5; wherein the silo 1 has a bottom discharge port 102; the vertical disc feeder 2 has a discharge port end 203 and the feed end 201 connected to the bottom discharge port 102;

还包括流化床活化装置3和输送风预热装置4;其中流化床活化装置3带有进风口301、布风装置302、排渣装置303、物料进口304、活化装置出口305和床料加入装置306;输送风预热装置4带有输送风入口401和输送风出口402;阻滞剂通过与出料端203连接的物料进口304进入流化床活化装置3,输送风从输送风入口401进入输送风预热装置4并被加热升温后,经过与输送风出口402连接的进风口301进入流化床活化装置3;床料通过床料加入装置306进入流化床活化装置3;阻滞剂在床料的破团作用下和输送风的流化作用下,被活化并输送至阻滞剂投加点。It also includes a fluidized bed activation device 3 and a conveying air preheating device 4; wherein the fluidized bed activation device 3 has an air inlet 301, an air distribution device 302, a slag discharge device 303, a material inlet 304, an activation device outlet 305 and a bed material Adding device 306; conveying wind preheating device 4 has conveying wind inlet 401 and conveying wind outlet 402; Retardant enters fluidized bed activation device 3 through material inlet 304 connected with discharge end 203, and conveying wind enters fluidized bed activation device 3 from conveying wind inlet 401 enters the conveying air preheating device 4 and after being heated up, enters the fluidized bed activation device 3 through the air inlet 301 connected with the conveying air outlet 402; the bed material enters the fluidized bed activation device 3 through the bed material adding device 306; The retarder is activated and transported to the retarder dosing point under the action of breaking the bed material and the fluidization of the conveying wind.

并且,料仓1还设有搅拌装置101,该搅拌装置的搅拌叶片设置为两级,而且最下级搅拌叶片的底部距离料仓1底面距离50毫米。搅拌装置101的搅拌叶片转速为每分钟0.2~5转。Moreover, the silo 1 is also provided with a stirring device 101 , the stirring blades of the stirring device are arranged in two stages, and the bottom of the lowest-stage stirring blade is 50 mm away from the bottom surface of the silo 1 . The rotational speed of the stirring blades of the stirring device 101 is 0.2-5 revolutions per minute.

并且,立式圆盘给料机2还带有包含六个独立小室的送料叶轮202,每一个小室之间由竖直的立板隔开,立式圆盘给料机2通过送料叶轮202的旋转,将进料端201进入的物料输送至出料端203并排出,并且通过控制送料叶轮202转速可以调节立式圆盘给料机2的输送量。送料叶轮202的包含的小室在旋转至出料端203一侧时,可以完全伸出立式圆盘给料机2的壳体,伸入流化床活化装置3,其中的物料在重力、输送风/流化风吹扫和床料冲刷的三重作用下可全部进入流化床活化装置3,同时该小室也将被彻底清洁,不会积存物料。送料叶轮202转速为每分钟2~20转,可通过调速装置调节转速。And, vertical disc feeder 2 also has the feeding impeller 202 that comprises six independent chambers, is separated by a vertical vertical plate between each chamber, and vertical disc feeder 2 passes through the feeding impeller 202 Rotate, the material entering the feed end 201 is delivered to the discharge end 203 and discharged, and the delivery rate of the vertical disc feeder 2 can be adjusted by controlling the speed of the feed impeller 202 . The small chamber that the feeding impeller 202 comprises can fully stretch out the housing of the vertical disk feeder 2 when rotating to the discharge end 203 side, and stretches into the fluidized bed activation device 3, and the material therein is transported under gravity and Under the triple action of wind/fluidizing wind blowing and bed material scouring, all can enter the fluidized bed activation device 3, and at the same time, the small chamber will be thoroughly cleaned without accumulating materials. The rotating speed of the feeding impeller 202 is 2 to 20 revolutions per minute, and the rotating speed can be adjusted by a speed regulating device.

并且,流化床活化装置3的物料进口304位置位于流化床活化装置3内密相区上界面600mm处。加入流化床活化装置3的床料中位粒径是阻滞剂粒径的10倍,真密度约为2.3克/立方厘米。流化床活化装置3内气体平均流速2.5米/秒,活化装置出口305气体和阻滞剂的温度90℃,并且相对湿度约20%。Moreover, the material inlet 304 of the fluidized bed activation device 3 is located at 600 mm from the upper interface of the dense phase area in the fluidized bed activation device 3 . The median particle size of the bed material added to the fluidized bed activation device 3 is 10 times the particle size of the retarder, and the true density is about 2.3 g/cubic centimeter. The average flow velocity of the gas in the fluidized bed activation device 3 is 2.5 m/s, the temperature of the gas and retarder at the outlet 305 of the activation device is 90°C, and the relative humidity is about 20%.

并且,设置热工仪表对阻滞剂输送系统的各项关键参数进行监控。主要包括:输送风流量计501、流化床活化装置床层差压计502、流化床活化装置入口输送风温度计503和流化床活化装置出口输送风温度计504。In addition, thermal instruments are set up to monitor various key parameters of the retarder delivery system. It mainly includes: delivery air flowmeter 501, fluidized bed activation device bed differential pressure gauge 502, fluidized bed activation device inlet delivery air thermometer 503 and fluidized bed activation device outlet delivery air thermometer 504.

料仓1内的阻滞剂通过底部排料口102落入立式圆盘给料机2。通过搅拌装置101的搅拌叶片搅动料仓内1物料,可以防止阻滞剂搭桥、结拱,同时可以保证立式圆盘给料机2内的物料充满度。立式圆盘给料机2是一种容积式物料输送装置,阻滞剂由进料端201进入送料叶轮202的小室内,当该小室转动至出料端203时,阻滞剂被排出。通过调节送料叶轮202的转速可控制输送量。The retarder in the silo 1 falls into the vertical disc feeder 2 through the discharge port 102 at the bottom. Stirring the materials in the bin 1 by the stirring blades of the stirring device 101 can prevent the blocker from bridging and arching, and at the same time can ensure the fullness of the materials in the vertical disc feeder 2 . The vertical disc feeder 2 is a volumetric material conveying device. The retarder enters the small chamber of the feeding impeller 202 from the feed end 201. When the chamber rotates to the discharge end 203, the retarder is discharged. The conveying amount can be controlled by adjusting the rotating speed of the feeding impeller 202 .

阻滞剂等物料由物料进口304进入流化床活化装置3后,与输送风、床料迅速混合。其中细颗粒的物料在输送风的作用下将直接向活化装置出口305运动,同时阻滞剂中吸附的水份也脱附到输送风中。在之前的储存、输送过程中成团的物料,由于颗粒尺寸较大,不能被输送风直接带走,会向下落入流化床活化装置3的密相区。在密相区中由于存在大量床料而且呈强烈湍流的状态,成团物料将被磨削、打散,重新恢复为细小颗粒,并被输送风携带向活化装置出口305运动,同时阻滞剂中吸附的水份也脱附到输送风中。通过控制流化床活化装置3内的输送风流速,可以实现仅使粒径小于某一特定值的阻滞剂颗粒才能够被带出活化装置出口305。粒径大于该特定值的颗粒则会保持在床层内被不断磨削、打散。加入流化床活化装置3内的床料粒径则刚好被控制在一个合理的范围内,始终保持在密相区内。Retardant and other materials enter the fluidized bed activation device 3 through the material inlet 304, and are rapidly mixed with the conveying air and the bed material. The fine-grained material will directly move to the outlet 305 of the activation device under the action of the conveying wind, and at the same time, the moisture adsorbed in the retarder is also desorbed into the conveying wind. The agglomerated materials in the previous storage and transportation process cannot be directly taken away by the conveying wind due to their large particle size, and will fall down into the dense phase area of the fluidized bed activation device 3 . In the dense-phase area, due to the presence of a large amount of bed material and the state of strong turbulent flow, the agglomerated material will be ground, broken up, and restored to fine particles, and will be carried by the conveying wind to the outlet 305 of the activation device. The moisture adsorbed in the air is also desorbed into the conveying air. By controlling the velocity of the conveying air in the fluidized bed activation device 3 , only retarder particles with a particle size smaller than a certain value can be taken out of the outlet 305 of the activation device. Particles with a particle size larger than this specific value will remain in the bed and be continuously ground and broken up. The particle size of the bed material fed into the fluidized bed activation device 3 is just controlled within a reasonable range, and is always kept in the dense phase region.

立式圆盘给料机2与流化床活化装置3的连接处,送料叶轮202的小室在转至出料端203时,可以完全伸出立式圆盘给料机2的壳体,伸入流化床活化装置3,其中的物料在重力、输送风/流化风吹扫和物料冲刷的三重作用下可全部进入流化床活化装置3,同时该小室也将被彻底清洁,不会积存物料。At the junction of the vertical disc feeder 2 and the fluidized bed activation device 3, when the small chamber of the feeding impeller 202 is forwarded to the discharge end 203, the housing of the vertical disc feeder 2 can be fully stretched out. into the fluidized bed activation device 3, and the materials in it can all enter the fluidized bed activation device 3 under the triple action of gravity, conveying wind/fluidization wind blowing and material scouring, and the small chamber will be thoroughly cleaned at the same time, and will not Stockpile of materials.

输送系统所需的输送风经过输送风预热装置4进行预热,预热程度取决于阻滞剂等物料的含水率和热容量。在运行中,以活化装置出口305处的输送风温度和输送风相对湿度作为参照进行控制。The conveying air required by the conveying system is preheated through the conveying air preheating device 4, and the degree of preheating depends on the moisture content and heat capacity of materials such as retarders. During operation, the temperature of the conveying air at the outlet 305 of the activation device and the relative humidity of the conveying air are used as references for control.

输送系统关键参数通过热工仪表进行监控,并反馈调节各设备的运行参数。流化床活化装置床层差压用于表征流化床活化装置3内的床料浓度,以确定是否需要通过床料加入装置306加入床料;输送风流量用于表征流化床活化装置3内的输送风流速,需根据阻滞剂目标粒径调整输送风流速;流化床活化装置出口输送风温度是控制值,需根据不同的输送风流量,调整输送风预热装置4的预热程度(即流化床活化装置入口输送风温度),以保证流化床活化装置出口输送风温度始终高于设定值。The key parameters of the conveying system are monitored by thermal instruments, and the operating parameters of each equipment are adjusted by feedback. The bed differential pressure of the fluidized bed activation device is used to characterize the bed material concentration in the fluidized bed activation device 3 to determine whether it is necessary to add bed material through the bed material adding device 306; the delivery air flow rate is used to characterize the fluidized bed activation device 3 The conveying air flow rate within the flow rate needs to be adjusted according to the target particle size of the blocker; the conveying air temperature at the outlet of the fluidized bed activation device is a control value, and the preheating of the conveying air preheating device 4 needs to be adjusted according to different conveying air flows degree (that is, the temperature of the conveying air at the inlet of the fluidized bed activation device), so as to ensure that the temperature of the conveying air at the outlet of the fluidized bed activation device is always higher than the set value.

综上所述,本实用新型的具有活化功能的阻滞剂输送系统,在实现阻滞剂等物料定量、连续、稳定输送的同时,具有恢复物料原有活性的优点。而且还解决了输送装置内物料黏结、堵塞等问题,提高运行可靠性、降低运行成本。To sum up, the blocker delivery system with activation function of the utility model has the advantage of restoring the original activity of the materials while realizing the quantitative, continuous and stable delivery of the blocker and other materials. Moreover, it also solves the problems of material cohesion and blockage in the conveying device, improves the operation reliability and reduces the operation cost.

以上对本实用新型所提供的一种具有活化功能的阻滞剂输送系统进行了详细介绍,本实用新型中应用了具体案例对本实用新型的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本实用新型的方法及其核心思想;同时,对于本领域的一般技术人员,依据本实用新型的思想,在具体实施方式及应用范围上均会有改变之处,综上所述,本实用新型说明书内容不应理解为对本实用新型的限制。A kind of retarder delivery system with activation function provided by the utility model has been introduced in detail above, and the principle and implementation of the utility model have been explained by using specific cases in the utility model, and the description of the above examples is only used To help understand the method of the utility model and its core idea; at the same time, for those of ordinary skill in the art, according to the idea of the utility model, there will be changes in the specific implementation and scope of application. In summary, The content of the description of the utility model should not be interpreted as a limitation of the utility model.

Claims (6)

1. a powder delivery system with mobilizing function, is characterized in that, comprising:
One feed bin, its bottom discharging mouth is connected with the feed end of vertical disc feeder, and the discharge end of vertical disc feeder is connected with the material inlet of fluid bed activating apparatus;
The top of fluid bed activating apparatus is provided with and is connected to the activating apparatus outlet adding a little;
The middle part of fluid bed activating apparatus is positioned at the below that is provided with material inlet and is provided with a bed material adding apparatus;
The bottom of fluid bed activating apparatus is provided with air-distribution device, and this air-distribution device connects the conveying wind outlet of carrying wind preheating device by ventilation inlet;
The bottom of fluid bed activating apparatus is slag-draining device.
2. powder delivery system according to claim 1, is characterized in that, the bottom discharging mouth top of feed bin is provided with mixing device, and the stirring vane of this mixing device arranges 1~3 grade.
3. powder delivery system according to claim 2, is characterized in that, the stirring vane rotating speed of mixing device is that per minute 0.2~5 turns.
4. powder delivery system according to claim 1, it is characterized in that, vertical disc feeder is provided with the feed rotor that comprises 4~8 independent cells, between each cell, separated by vertical riser, vertical disc feeder is by the rotation of feed rotor, the mass transport that feed end is entered is to discharge end and be expelled in the material inlet of fluid bed activating apparatus, and by controlling the operational throughput of feed rotor speed adjustment vertical disc feeder.
5. powder delivery system according to claim 4, is characterized in that, feed rotor stretches out the housing of vertical disc feeder in the time rotating to discharge end one side, stretches in the material inlet of fluid bed activating apparatus.
6. according to the powder delivery system described in claim 1 or 4, it is characterized in that, the material inlet of fluid bed activating apparatus is positioned at interface 400~800mm scope on fluid bed activating apparatus emulsion zone.
CN201320821365.1U 2013-12-11 2013-12-11 Conveying system for powder with activation function Expired - Lifetime CN203593422U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103625927A (en) * 2013-12-11 2014-03-12 中国科学院生态环境研究中心 Powdered substance conveying system with activation function and conveying method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103625927A (en) * 2013-12-11 2014-03-12 中国科学院生态环境研究中心 Powdered substance conveying system with activation function and conveying method
CN103625927B (en) * 2013-12-11 2015-10-21 中国科学院生态环境研究中心 A kind of delivery system and carrying method with the powder of mobilizing function

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