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CN203589266U - Split type conductive terminal structure and connector - Google Patents

Split type conductive terminal structure and connector Download PDF

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Publication number
CN203589266U
CN203589266U CN201320800798.9U CN201320800798U CN203589266U CN 203589266 U CN203589266 U CN 203589266U CN 201320800798 U CN201320800798 U CN 201320800798U CN 203589266 U CN203589266 U CN 203589266U
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conductive terminal
split
head
structure according
connector
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Chinese (zh)
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贾勇
阙明豪
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Tyco Electronics Shanghai Co Ltd
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Tyco Electronics Shanghai Co Ltd
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Priority to JP2014006490U priority patent/JP3196088U/en
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Abstract

本实用新型公开了一种分体式导电端子结构及连接器。其中,分体式导电端子结构包括导电端子主体和能够连接到导电端子主体上的导电端子头部,导电端子头部是弯折的,其包括沿着插接方向延伸的第一部分和与第一部分成一夹角的第二部分,导电端子头部用于与导电端子主体相连接的连接区域设置在第二部分中。根据本实用新型的技术方案,通过改变导电端子的结构,能够有效改善分体式导电端子焊接后的位置度、提高可靠性。

The utility model discloses a split-type conductive terminal structure and a connector. Wherein, the split-type conductive terminal structure includes a conductive terminal body and a conductive terminal head capable of being connected to the conductive terminal body. The conductive terminal head is bent and includes a first part extending along the insertion direction and a In the second part of the included angle, the connecting area where the conductive terminal head is used to connect with the conductive terminal body is disposed in the second part. According to the technical solution of the utility model, by changing the structure of the conductive terminal, the position degree of the split conductive terminal after welding can be effectively improved, and the reliability can be improved.

Description

分体式导电端子结构及连接器Separate conductive terminal structure and connector

技术领域technical field

本实用新型涉及电连接器领域,具体来说,涉及一种改进的分体式导电端子结构及连接器。The utility model relates to the field of electrical connectors, in particular to an improved split-type conductive terminal structure and a connector.

背景技术Background technique

电连接器广泛应用于工业生产中(例如汽车工业中),以实现电路的互联。电连接器通常包括连接器壳体和设置于连接器壳体中的导电端子。根据具体应用场合的不同,导电端子结构可能比较简单,也可能非常复杂。对于结构简单的导电端子,通常采用通过模具冲压而成的一体件的形式。然后,通过插针或镶嵌注塑等方法与连接器壳体固定连接,形成带有导电端子的连接器。Electrical connectors are widely used in industrial production (such as in the automotive industry) to realize the interconnection of circuits. An electrical connector generally includes a connector housing and conductive terminals disposed in the connector housing. Depending on the specific application, the structure of the conductive terminal may be relatively simple or very complex. For conductive terminals with a simple structure, it is usually in the form of an integral piece punched by a die. Then, it is fixedly connected with the connector housing by pins or inlay injection molding to form a connector with conductive terminals.

但是,例如当需要在三维空间上实现多路线路连接时,整个导电端子(或者说,引线框架)总体上会变得比较复杂,这种情况下如果依然采用一体件,则相应的冲压模具的结构会非常复杂,这将大大增加生产成本。However, for example, when it is necessary to realize multi-line connection in three-dimensional space, the entire conductive terminal (or lead frame) will become more complicated as a whole. In this case, if one piece is still used, the corresponding stamping die The structure will be very complicated, which will greatly increase the production cost.

实用新型内容Utility model content

因此,本实用新型致力于提供一种分体式导电端子结构及具有该结构的连接器。而且,根据本实用新型,能够改善分体式导电端子焊接后的位置度、提高可靠性。Therefore, the utility model is dedicated to providing a split-type conductive terminal structure and a connector with the structure. Moreover, according to the present invention, the position degree after welding of the split-type conductive terminal can be improved, and the reliability can be improved.

一方面,本实用新型提供了一种分体式导电端子结构,包括导电端子主体和能够连接到导电端子主体上的导电端子头部,其中,导电端子头部是弯折的,其包括沿着插接方向延伸的第一部分和与第一部分成一夹角的第二部分,导电端子头部用于与导电端子主体相连接的连接区域设置在第二部分中。On the one hand, the utility model provides a split-type conductive terminal structure, including a conductive terminal body and a conductive terminal head capable of being connected to the conductive terminal body, wherein the conductive terminal head is bent, and includes A first part extending in the connecting direction and a second part forming an angle with the first part, the connection area of the conductive terminal head for connecting with the conductive terminal body is provided in the second part.

优选地,导电端子头部的第二部分与第一部分之间成90度夹角。Preferably, the angle between the second part of the conductive terminal head and the first part is 90 degrees.

在根据本实用新型的一个优选实施例中,导电端子头部的连接区域与导电端子主体相叠置,并通过焊接连接到导电端子主体。其中,焊接可以是熔焊或压焊。In a preferred embodiment of the present invention, the connection area of the conductive terminal head overlaps with the conductive terminal body, and is connected to the conductive terminal body by welding. Wherein, the welding may be fusion welding or pressure welding.

在根据本实用新型的一个优选实施例中,导电端子头部在连接区域中的朝向导电端子主体的表面上设有焊接凸点。In a preferred embodiment according to the present invention, the conductive terminal head is provided with welding bumps on the surface facing the conductive terminal main body in the connection area.

在根据本实用新型的一个优选实施例中,包括多个导电端子主体和多个导电端子头部。多个导电端子头部可以具有相同的插接方向,也可以具有不同的插接方向。In a preferred embodiment of the present invention, a plurality of conductive terminal bodies and a plurality of conductive terminal heads are included. Multiple conductive terminal heads may have the same insertion direction, or may have different insertion directions.

在根据本实用新型的一个优选实施例中,导电端子主体的两端分别设有一个导电端子头部。设置在导电端子主体两端的两个导电端子头部可以具有相同的插接方向,也可以具有相反的插接方向。In a preferred embodiment of the present invention, two ends of the conductive terminal main body are respectively provided with a conductive terminal head. The two conductive terminal heads provided at both ends of the conductive terminal body may have the same insertion direction, or may have opposite insertion directions.

在根据本实用新型的一个优选实施例中,导电端子头部为压合针。In a preferred embodiment of the present invention, the head of the conductive terminal is a pressing pin.

在根据本实用新型的一个优选实施例中,导电端子主体和导电端子头部分别通过模具冲压而成。In a preferred embodiment of the present invention, the main body of the conductive terminal and the head of the conductive terminal are stamped through a mold respectively.

另一方面,本实用新型还提供了一种连接器,包括连接器壳体和设置于连接器壳体中的导电端子,其中,导电端子具有如上所述的分体式导电端子结构。On the other hand, the utility model also provides a connector, including a connector housing and a conductive terminal disposed in the connector housing, wherein the conductive terminal has the above-mentioned split conductive terminal structure.

在根据本实用新型的一个优选实施例中,连接器壳体与导电端子头部为模塑一体件。In a preferred embodiment according to the present invention, the connector housing and the conductive terminal head are integrally molded.

在根据本实用新型的一个优选实施例中,导电端子头部上的第一部分与连接器壳体为模塑一体件。In a preferred embodiment according to the present invention, the first part on the head of the conductive terminal is integrally molded with the connector housing.

在根据本实用新型的一个优选实施例中,第一部分和第二部分各有一部分与连接器壳体为模塑一体件。In a preferred embodiment according to the present invention, a part of each of the first part and the second part is integrally molded with the connector housing.

根据本实用新型的技术方案,通过改变导电端子的结构,能够有效改善分体式导电端子焊接后的位置度、提高可靠性。According to the technical solution of the utility model, by changing the structure of the conductive terminal, the position degree of the split conductive terminal after welding can be effectively improved, and the reliability can be improved.

附图说明Description of drawings

图1示意性示出了一种分体式导电端子的总体结构;Figure 1 schematically shows the overall structure of a split-type conductive terminal;

图2具体示出了图1中的分体式导电端子的连接结构;Fig. 2 specifically shows the connection structure of the split conductive terminal in Fig. 1;

图3示出了图2所示的分体式导电端子结构中导电端子头部的构造;Fig. 3 shows the structure of the conductive terminal head in the split type conductive terminal structure shown in Fig. 2;

图4是一种采用如图1所示的分体式导电端子的连接器的局部示意图;Fig. 4 is a partial schematic diagram of a connector using the split conductive terminal shown in Fig. 1;

图5示意性示出了根据本实用新型一个优选实施例的改进的分体式导电端子的连接结构;以及Fig. 5 schematically shows the connection structure of an improved split-type conductive terminal according to a preferred embodiment of the present invention; and

图6是一种具有如图5所示的分体式导电端子结构的连接器的局部示意图。FIG. 6 is a partial schematic view of a connector with the split conductive terminal structure as shown in FIG. 5 .

具体实施方式Detailed ways

下面结合附图详细描述本实用新型的分体式导电端子结构。本领域技术人员应当理解,下面描述的实施例仅是对本实用新型的示例性说明,而非用于对其作出任何限制。在所有附图中,相同或相似的附图标记表示相同或相似的部件。The split-type conductive terminal structure of the present invention will be described in detail below in conjunction with the accompanying drawings. Those skilled in the art should understand that the embodiments described below are only illustrative illustrations of the present utility model, and are not intended to limit it in any way. Throughout the drawings, the same or similar reference numerals denote the same or similar components.

图1示意性示出了一种分体式导电端子的总体结构(引线框架),包括两组导电端子结构1、2。两组导电端子结构1、2既可如图1所示一同使用,也可分开使用。导电端子结构1、2可包括多个导电端子,其中每个导电端子均为分体式导电端子,包括导电端子主体(或者,可称为引线)10和连接到导电端子主体10上的导电端子头部20。导电端子头部20在图1中示出为压合针,但这只是示例性的,其也可以为压合孔。另外,如图1所示,不同导电端子上的导电端子头部20的插接方向可以相同也可以相反。而且,可以理解的是,不同导电端子上的导电端子头部20之间的插接方向还可以成其它角度(未示出)。FIG. 1 schematically shows a general structure (lead frame) of a split conductive terminal, including two sets of conductive terminal structures 1 and 2 . The two sets of conductive terminal structures 1 and 2 can be used together or separately as shown in FIG. 1 . The conductive terminal structure 1, 2 may include a plurality of conductive terminals, wherein each conductive terminal is a split type conductive terminal, including a conductive terminal body (or, it may be called a lead) 10 and a conductive terminal head connected to the conductive terminal body 10 Section 20. The conductive terminal head 20 is shown as a press-fit pin in FIG. 1 , but this is only exemplary, and it may also be a press-fit hole. In addition, as shown in FIG. 1 , the insertion directions of the conductive terminal heads 20 on different conductive terminals may be the same or opposite. Moreover, it can be understood that the insertion direction between the conductive terminal heads 20 on different conductive terminals may also form other angles (not shown).

此外,虽然图1中示出每个导电端子主体10只在其一端设置有分体式的导电端子头部20,在其另一端为一体式的构造,但这仅仅是示例性的,其另一端完全可以类似地设置有分体式的导电端子头部20。In addition, although it is shown in FIG. 1 that each conductive terminal main body 10 is only provided with a split type conductive terminal head 20 at one end, and an integral structure at the other end, this is only exemplary, and the other end It is entirely possible to provide a split-type conductive terminal head 20 similarly.

下面参照图2和图3具体描述导电端子主体10和导电端子头部20之间的连接结构。The connection structure between the conductive terminal body 10 and the conductive terminal head 20 will be described in detail below with reference to FIGS. 2 and 3 .

从图2和图3中可以清楚地看出,导电端子头部20为在插接方向上延伸的直线型构造,而导电端子主体10具有与导电端子头部20同向延伸的部段11。导电端子头部20在与其插接端201相对的另一端202附近固定连接(如,焊接,铆接等)到导电端子主体10的所述部段11上,从而连接到一起。在本实用新型的一个示例中,导电端子头部20的朝向导电端子主体10的所述部段11的表面上可以设有焊接凸点,以便将两者焊接到一起。导电端子头部20与导电端子主体10还可以其它固定方式连接。It can be clearly seen from FIG. 2 and FIG. 3 that the conductive terminal head 20 is a linear structure extending in the insertion direction, and the conductive terminal body 10 has a section 11 extending in the same direction as the conductive terminal head 20 . The conductive terminal head 20 is fixedly connected (eg, welded, riveted, etc.) to the section 11 of the conductive terminal body 10 near the other end 202 opposite to the plugging end 201 , so as to be connected together. In an example of the present invention, welding bumps may be provided on the surface of the conductive terminal head 20 facing the section 11 of the conductive terminal body 10 , so as to weld the two together. The conductive terminal head 20 and the conductive terminal body 10 can also be connected in other fixed ways.

在如上所述的连接结构中,虽然焊接凸点在焊接(尤其是熔焊)后将会熔化,但是导电端子头部20与导电端子主体10的所述部段11之间仍具有一定的间隙。In the connection structure as described above, although the solder bumps will melt after welding (especially fusion welding), there is still a certain gap between the conductive terminal head 20 and the section 11 of the conductive terminal body 10 .

图4是采用如图1-3所示的分体式导电端子的连接器的局部示意图。该连接器包括连接器壳体30和设置在连接器壳体30中的如上所述的分体式导电端子,连接器壳体30一般注塑而成。FIG. 4 is a partial schematic diagram of a connector using the split-type conductive terminal as shown in FIGS. 1-3 . The connector includes a connector housing 30 and the above-mentioned split conductive terminals disposed in the connector housing 30 , and the connector housing 30 is generally formed by injection molding.

这里顺便指出,根据具体应用,导电端子主体10和导电端子头部20可以在设置到连接器壳体30中之前焊接到一起(称为先焊接),也可以在设置到连接器壳体30中之后再进行焊接(称为后焊接)。It is pointed out here by the way that according to the specific application, the conductive terminal body 10 and the conductive terminal head 20 can be welded together before being set in the connector housing 30 (called first welding), or they can be placed in the connector housing 30 Welding is done afterward (called post-welding).

在连接器使用过程中,导电端子头部20要经历插拔运动,期间与对配端子之间的摩擦力会反作用于焊接部位,而且垂直于插拔方向的其它外力也会不利地影响两者之间的焊接连接。换言之,这种分体式结构中,导电端子头部20的位置度难以保证。一旦两者之间的连接开裂并相互脱离开(尤其左、右方向上),则整个连接器的功能将失效。During the use of the connector, the conductive terminal head 20 undergoes a plugging motion, during which the frictional force between the mating terminal and the mating terminal will act against the soldering part, and other external forces perpendicular to the plugging direction will also adversely affect both. Solder connection between. In other words, in this split structure, it is difficult to guarantee the position of the conductive terminal head 20 . Once the connection between the two is cracked and separated from each other (especially in the left and right directions), the function of the entire connector will fail.

为了克服这一缺陷,根据本实用新型的一个优选实施例,提出了一种改进的分体式导电端子结构。其与上面参照图1-3所描述的连接结构大体相似,下面主要描述区别之处。In order to overcome this defect, according to a preferred embodiment of the present invention, an improved split-type conductive terminal structure is proposed. It is generally similar to the connection structure described above with reference to FIGS. 1-3 , and the differences are mainly described below.

如图5所示,在改进后的分体式导电端子结构中,导电端子头部20不再是直线型构造,而是弯折的,其包括沿着插接方向延伸的第一部分21和与第一部分21成一夹角的第二部分22,导电端子头部20用于与导电端子主体10相连接的连接区域23设置在第二部分22中。其中,导电端子头部20的第二部分22与第一部分21之间优选成90度夹角。As shown in Figure 5, in the improved split-type conductive terminal structure, the conductive terminal head 20 is no longer a straight structure, but bent, which includes a first part 21 extending along the insertion direction and a second A part 21 forms an angled second part 22 , and a connection area 23 for connecting the conductive terminal head 20 to the conductive terminal body 10 is disposed in the second part 22 . Wherein, the angle between the second part 22 and the first part 21 of the conductive terminal head 20 is preferably 90 degrees.

这里,导电端子头部20的连接区域23与导电端子主体10相叠置,导电端子头部20在连接区域23中的朝向导电端子主体10的表面上可以设有焊接凸点24,通过焊接将导电端子头部20与导电端子主体10连接到一起。焊接优选采用熔焊,也可以为压焊。Here, the connection area 23 of the conductive terminal head 20 overlaps with the conductive terminal main body 10, and the conductive terminal head 20 may be provided with a soldering bump 24 on the surface facing the conductive terminal main body 10 in the connection area 23. The conductive terminal head 20 is connected with the conductive terminal body 10 . Welding is preferably fusion welding, and may also be pressure welding.

顺便指出,分体式的导电端子主体10和导电端子头部20可分别通过模具冲压而成。Incidentally, the split conductive terminal main body 10 and the conductive terminal head 20 can be formed by stamping through a mold respectively.

从图5中可以看出,尤其与图2相比较而言,通过改变导电端子头部20的构造,将导电端子头部20与导电端子主体10的连接部位从沿着插拔方向的部段转移到与插拔方向相垂直的部段上,并且将图2所示的左、右焊接配合改变成图5所示的上、下焊接配合。这种改进的好处从图6所示的连接器中更容易理解。It can be seen from FIG. 5 , especially compared with FIG. 2 , by changing the structure of the conductive terminal head 20, the connection position between the conductive terminal head 20 and the conductive terminal body 10 is changed from the section along the plugging direction Transfer to the section perpendicular to the plugging direction, and change the left and right welding fits shown in Figure 2 to the upper and lower welding fits shown in Figure 5. The benefits of this improvement are easier to understand from the connector shown in Figure 6.

在如图6所示的连接器中,导电端子头部20与连接器壳体30为模塑一体件。例如,导电端子头部20上的第一部分21与连接器壳体30为模塑一体件。优选地,第一部分21和第二部分22各有一部分与连接器壳体30为模塑一体件。In the connector shown in FIG. 6 , the conductive terminal head 20 and the connector housing 30 are integrally molded. For example, the first portion 21 on the conductive terminal head 20 is integrally molded with the connector housing 30 . Preferably, a part of each of the first part 21 and the second part 22 is integrally molded with the connector housing 30 .

从图6中可以明显地看出,利用改进后的连接结构,导电端子头部20的第一部分21和第二部分22均能被塑胶壳体30更加稳固地保持,焊接部位受到第一部分21上的作用力影响非常小,从而能够显著提高可靠性。It can be clearly seen from FIG. 6 that with the improved connection structure, both the first part 21 and the second part 22 of the conductive terminal head 20 can be held more firmly by the plastic shell 30, and the welding part is supported by the first part 21. The effect of the force is very small, which can significantly improve the reliability.

在本实用新型的说明书中,如无特别说明,方向术语“上”和“下”以及“左”和“右”等均是针对图示位置而言。In the description of the present utility model, unless otherwise specified, the directional terms "up" and "down" and "left" and "right" are all for the illustrated positions.

虽然上面已经结合示例性优选实施例具体描述了本实用新型,但在本实用新型内容的教导下,本领域普通技术人员能够进行各种改变,所有这些变型都不脱离由权利要求书所限定的本实用新型的范围。Although the utility model has been specifically described above in conjunction with exemplary preferred embodiments, under the teaching of the utility model, those skilled in the art can make various changes, and all these modifications do not depart from the scope defined by the claims. The scope of the utility model.

Claims (17)

1.一种分体式导电端子结构,包括导电端子主体和能够连接到所述导电端子主体上的导电端子头部,其特征在于,所述导电端子头部是弯折的,其包括沿着插接方向延伸的第一部分和与所述第一部分成一夹角的第二部分,所述导电端子头部用于与所述导电端子主体相连接的连接区域设置在所述第二部分中。1. A split conductive terminal structure, comprising a conductive terminal body and a conductive terminal head capable of being connected to the conductive terminal body, characterized in that the conductive terminal head is bent, including A first portion extending in the connecting direction and a second portion forming an angle with the first portion, the connection area of the conductive terminal head for connecting with the conductive terminal main body is provided in the second portion. 2.根据权利要求1所述的分体式导电端子结构,其特征在于,所述导电端子头部的所述第二部分与所述第一部分之间成90度夹角。2 . The split conductive terminal structure according to claim 1 , wherein the second part of the conductive terminal head forms an angle of 90 degrees with the first part. 3 . 3.根据权利要求1所述的分体式导电端子结构,其特征在于,所述导电端子头部的所述连接区域与所述导电端子主体相叠置,并通过焊接连接到所述导电端子主体。3. The split-type conductive terminal structure according to claim 1, wherein the connection area of the conductive terminal head overlaps with the conductive terminal body and is connected to the conductive terminal body by welding . 4.根据权利要求3所述的分体式导电端子结构,其特征在于,所述焊接是熔焊或压焊。4. The split conductive terminal structure according to claim 3, wherein the welding is fusion welding or pressure welding. 5.根据权利要求4所述的分体式导电端子结构,其特征在于,所述导电端子头部在所述连接区域中的朝向所述导电端子主体的表面上设有焊接凸点。5 . The split conductive terminal structure according to claim 4 , wherein the conductive terminal head is provided with welding bumps on a surface facing the conductive terminal main body in the connection area. 5 . 6.根据权利要求1所述的分体式导电端子结构,其特征在于,包括多个所述导电端子主体和多个所述导电端子头部。6 . The split-type conductive terminal structure according to claim 1 , characterized in that it comprises a plurality of the conductive terminal main bodies and a plurality of the conductive terminal heads. 7.根据权利要求6所述的分体式导电端子结构,其特征在于,多个所述导电端子头部具有相同的插接方向。7 . The split-type conductive terminal structure according to claim 6 , wherein a plurality of the conductive terminal heads have the same insertion direction. 8.根据权利要求6所述的分体式导电端子结构,其特征在于,多个所述导电端子头部具有不同的插接方向。8 . The split conductive terminal structure according to claim 6 , wherein the plurality of conductive terminal heads have different insertion directions. 9.根据权利要求1所述的分体式导电端子结构,其特征在于,所述导电端子主体的两端分别设有一个所述导电端子头部。9 . The split-type conductive terminal structure according to claim 1 , wherein two ends of the conductive terminal main body are respectively provided with a conductive terminal head. 10 . 10.根据权利要求9所述的分体式导电端子结构,其特征在于,设置在所述导电端子主体两端的两个所述导电端子头部具有相同的插接方向。10 . The split-type conductive terminal structure according to claim 9 , wherein the two conductive terminal heads arranged at both ends of the conductive terminal body have the same insertion direction. 11 . 11.根据权利要求9所述的分体式导电端子结构,其特征在于,设置在所述导电端子主体两端的两个所述导电端子头部具有相反的插接方向。11 . The split-type conductive terminal structure according to claim 9 , wherein the two conductive terminal heads disposed at both ends of the conductive terminal body have opposite insertion directions. 12.根据权利要求1所述的分体式导电端子结构,其特征在于,所述导电端子头部为压合针。12 . The split-type conductive terminal structure according to claim 1 , wherein the head of the conductive terminal is a press-fitting needle. 13 . 13.根据权利要求1所述的分体式导电端子结构,其特征在于,所述导电端子主体和所述导电端子头部分别通过模具冲压而成。13 . The split conductive terminal structure according to claim 1 , wherein the conductive terminal main body and the conductive terminal head are formed by stamping through a mold respectively. 14 . 14.一种连接器,包括连接器壳体和设置于所述连接器壳体中的导电端子,其特征在于,所述导电端子具有根据权利要求1-13中任一项所述的分体式导电端子结构。14. A connector, comprising a connector housing and a conductive terminal disposed in the connector housing, characterized in that the conductive terminal has a split type according to any one of claims 1-13 Conductive terminal structure. 15.根据权利要求14所述的连接器,其特征在于,所述连接器壳体与所述导电端子头部为模塑一体件。15. The connector according to claim 14, wherein the connector housing and the conductive terminal head are integrally molded. 16.根据权利要求15所述的连接器,其特征在于,所述导电端子头部上的所述第一部分与所述连接器壳体为模塑一体件。16. The connector of claim 15, wherein the first portion on the conductive terminal head is molded in one piece with the connector housing. 17.根据权利要求15所述的连接器,其特征在于,所述第一部分和所述第二部分各有一部分与所述连接器壳体为模塑一体件。17. The connector of claim 15, wherein a portion of each of the first portion and the second portion is molded in one piece with the connector housing.
CN201320800798.9U 2013-12-06 2013-12-06 Split type conductive terminal structure and connector Expired - Fee Related CN203589266U (en)

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