CN203561397U - A Small Caliber Gas Ultrasonic Flowmeter - Google Patents
A Small Caliber Gas Ultrasonic Flowmeter Download PDFInfo
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Abstract
本实用新型涉及一种小口径气体超声波流量计,包括流量计本体和流量计表头,流量计本体的腔体内设有温度传感器和超声波传感器探头,流量计本体的两端分别设有管道连接螺纹,用于与管道螺纹连接,无需采用电气焊安装,安装和拆卸方便快捷;流量计本体的筒体上设有流向标牌,用于表明气体流向,避免安装错误,进一步提高了流量计安装的便捷性;流量计本体采用铝合金材质,重量轻,携带方便,减少运输成本。
The utility model relates to a small-diameter gas ultrasonic flowmeter, which comprises a flowmeter body and a flowmeter meter head. A temperature sensor and an ultrasonic sensor probe are arranged in the cavity of the flowmeter body, and pipe connecting threads are respectively arranged at both ends of the flowmeter body. , used for threaded connection with pipelines, no need for electric welding installation, convenient and quick installation and disassembly; flow direction signs are provided on the barrel of the flowmeter body to indicate the gas flow direction, avoid installation errors, and further improve the convenience of flowmeter installation The body of the flowmeter is made of aluminum alloy, which is light in weight, easy to carry, and reduces transportation costs.
Description
技术领域 technical field
本实用新型涉及一种超声波流量计,适用于低流量的检测,尤其适用于工况流量0.7~65m3/h、始动流量0.08~0.16m3/h的气体的检测,具体的说,涉及一种DN25~DN32的小口径气体超声波流量计,属于工业仪器仪表技术领域。 The utility model relates to an ultrasonic flowmeter, which is suitable for the detection of low flow rate, especially suitable for the detection of gas with a working condition flow rate of 0.7-65m 3 /h and a starting flow rate of 0.08-0.16m 3 /h. The utility model relates to a DN25-DN32 small-caliber gas ultrasonic flowmeter, which belongs to the technical field of industrial instrumentation.
背景技术 Background technique
超声波流量计是安装在流动气体管道上,并用超声原理测量气体流量的流量计。 Ultrasonic flowmeter is a flowmeter that is installed on the flowing gas pipeline and uses ultrasonic principle to measure the gas flow.
超声波气体流量检测技术是近几年来流量检测领域的一个亮点,随着超声波流量计技术的快速发展,大量的超声波流量计在工业生产、能源计量、交通运输、酒店餐饮、居民生活等行业得到广泛的应用。从大、中口径的气体超声波流量计的应用情况来看,超声波流量计在计量精度、可靠性、压力损失、维护费用以及制造成本相比其它类型的流量计有自己独到的优势。特别是在天然气管道输送领域,气体超声波流量计已有成为最佳选择的趋势。 Ultrasonic gas flow detection technology is a bright spot in the field of flow detection in recent years. With the rapid development of ultrasonic flowmeter technology, a large number of ultrasonic flowmeters are widely used in industrial production, energy measurement, transportation, hotel catering, residential life and other industries. Applications. Judging from the application of large and medium-caliber gas ultrasonic flowmeters, ultrasonic flowmeters have their own unique advantages in measurement accuracy, reliability, pressure loss, maintenance costs and manufacturing costs compared to other types of flowmeters. Especially in the field of natural gas pipeline transportation, gas ultrasonic flowmeter has become the trend of the best choice.
但是,在天然气管道现场的实际应用中低流量的检测是不容忽视的问题,被越来越被重视起来。当今随着天然气的普及使用,越来越多的流量计被安装在管道中使用,作为贸易结算的使用器具,在实际的管道安装中流量计的选择口径基本上是大、中型口径的流量计,流量计在中、大流量的情况下计量比较准确,用户在生产过程中用气流量是不稳定的,有些用户的流量是极低的,用大口径的流量计计量低流量,流量计的计量误差增大,供气方带来经济损失。 However, in the actual application of natural gas pipeline field, the detection of low flow rate is a problem that cannot be ignored, and has been paid more and more attention. Today, with the popularization and use of natural gas, more and more flowmeters are installed in pipelines. As a tool for trade settlement, the choice of flowmeters in actual pipeline installations is basically large and medium-sized flowmeters. , the flowmeter is more accurate in the case of medium and large flow rates. The user's gas flow rate in the production process is unstable, and the flow rate of some users is extremely low. Use a large-caliber flowmeter to measure low flow rates. The measurement error increases, and the gas supplier brings economic losses.
目前,国内外常用的中低压小口径气体流量计主要分布在DN25至DN80,包括有涡轮流量计、容积式流量计、节流式流量计、超声波流量计、电磁感应流量计、质量流量计、罗茨流量计等,由于这类气体流量计标准短截的结构,使得这类气体流量计对气体流量计量的准确度等级多为1.0级以下,测量范围较小,量程比小,一般都在5∶1至20∶1,而且都无法做到对小流速状态下的气体进行流量检测计量。另外,受流场的影响,这类气体流量计在结构上都需安装长度不一的直管段来提高对气体流量的测量精度,以增大量程比,否则无法进行检测,并且直管段的安装使得小口径气体流量计在检测安装要求上受到了一定的限制。 At present, the commonly used medium and low pressure small-caliber gas flowmeters at home and abroad are mainly distributed in DN25 to DN80, including turbine flowmeters, positive displacement flowmeters, throttling flowmeters, ultrasonic flowmeters, electromagnetic induction flowmeters, mass flowmeters, Roots flowmeter, etc., due to the standard short-cut structure of this type of gas flowmeter, the accuracy level of this type of gas flowmeter for gas flow measurement is mostly below 1.0, the measurement range is small, and the range ratio is small. 5:1 to 20:1, and it is impossible to measure the flow of gas in the state of small flow rate. In addition, affected by the flow field, this type of gas flowmeter needs to install straight pipe sections of different lengths in structure to improve the measurement accuracy of gas flow and increase the range ratio, otherwise it cannot be detected, and the installation of straight pipe sections This makes the small-caliber gas flowmeter subject to certain restrictions on the detection and installation requirements.
实用新型内容 Utility model content
本实用新型要解决的技术问题是针对以上不足,提供一种小口径气体超声波流量计,解决了低流量气体检测误差大的问题,采用本实用新型的流量计后,具有检测低流量气体时计量准确且结构简单、安装方便的优点。 The technical problem to be solved by the utility model is to provide a small-caliber gas ultrasonic flowmeter for the above deficiencies, which solves the problem of large detection errors of low-flow gas. The advantages of accuracy, simple structure and convenient installation.
为解决以上技术问题,本实用新型采用以下技术方案:一种小口径气体超声波流量计,包括流量计本体和流量计表头,流量计本体的腔体内设有温度传感器和超声波传感器探头,其特征在于:所述流量计本体的两端分别设有管道连接螺纹。 In order to solve the above technical problems, the utility model adopts the following technical solutions: a small-caliber gas ultrasonic flowmeter, including a flowmeter body and a flowmeter head, and a temperature sensor and an ultrasonic sensor probe are arranged in the cavity of the flowmeter body. In that: the two ends of the flowmeter body are respectively provided with pipe connecting threads.
一种优化方案,所述流量计本体和流量计表头之间连通有表头连接座。 In an optimized solution, a meter connection seat is communicated between the flowmeter body and the flowmeter head.
另一种优化方案,所述表头连接座的两端分别与流量计表头和流量计本体可拆卸连接。 In another optimized solution, both ends of the meter head connecting seat are respectively detachably connected to the flow meter head and the flow meter body.
再一种优化方案,所述流量计本体的筒体上设有流向标牌。 In yet another optimized solution, a flow direction sign is provided on the barrel of the flowmeter body.
进一步的优化方案,所述流量计本体为铝合金流量计本体。 In a further optimization solution, the flowmeter body is an aluminum alloy flowmeter body.
再进一步的优化方案,所述超声波流量计包括CPU处理模块、电源处理转换电路、信号处理模块和输出模块; In a further optimization scheme, the ultrasonic flowmeter includes a CPU processing module, a power processing conversion circuit, a signal processing module and an output module;
所述电源处理转换电路用于为CPU处理模块提供电源,CPU处理模块提供电源接收信号处理模块采集到的信号并输送至输出模块。 The power processing conversion circuit is used to provide power to the CPU processing module, and the CPU processing module provides power to receive the signal collected by the signal processing module and send it to the output module.
更进一步的优化方案,所述信号处理模块包括流量信号处理模块、压力信号处理模块和温度信号处理模块; In a further optimization solution, the signal processing module includes a flow signal processing module, a pressure signal processing module and a temperature signal processing module;
所述流量信号处理模块用于采集流量信号; The flow signal processing module is used to collect flow signals;
所述压力信号处理模块用于采集压力信号; The pressure signal processing module is used to collect pressure signals;
所述温度信号处理模块用于采集温度信号。 The temperature signal processing module is used for collecting temperature signals.
再进一步的优化方案,所述输出模块包括工况脉冲输出模块、RS-485输出模块和液晶显示屏。 In a further optimization scheme, the output module includes a working condition pulse output module, an RS-485 output module and a liquid crystal display.
本实用新型采用以上技术方案后,与现有技术相比,具有以下优点:流量计本体的两端分别设有管道连接螺纹,用于与管道螺纹连接,无需采用电气焊安装,安装和拆卸方便快捷; After the utility model adopts the above technical scheme, compared with the prior art, the utility model has the following advantages: the two ends of the flowmeter body are respectively provided with pipeline connection threads, which are used to connect with the pipeline threads, and there is no need to use electric welding for installation, and the installation and disassembly are convenient fast;
流量计本体的筒体上设有流向标牌,用于表明气体流向,避免安装错误,进一步提高了流量计安装的便捷性; There is a flow direction sign on the barrel of the flowmeter body, which is used to indicate the gas flow direction, avoid installation errors, and further improve the convenience of flowmeter installation;
流量计本体采用铝合金材质,重量轻,携带方便,减少运输成本。 The body of the flowmeter is made of aluminum alloy, which is light in weight, easy to carry, and reduces transportation costs.
下面结合附图和实施例对本实用新型进行详细说明。 The utility model is described in detail below in conjunction with accompanying drawing and embodiment.
附图说明 Description of drawings
附图1是本实用新型实施例中超声波流量计的结构示意图;
Accompanying
附图2是附图1的侧视图;
Accompanying
附图3是附图1的俯视图;
Accompanying
附图4是本实用新型实施例中超声波流量计的电气原理框图; Accompanying drawing 4 is the electrical principle block diagram of ultrasonic flow meter in the utility model embodiment;
图中, In the figure,
1-表盖,2-流量计表头,3-表头连接座,4-流量计本体,5-流向标牌,6-按键区,7-数据线接口,8-温度传感器,9-超声波传感器探头,10-管道连接螺纹,11-显示窗口。 1-Meter cover, 2-Flow meter head, 3-Meter head connection seat, 4-Flow meter body, 5-Flow direction label, 6-Keypad, 7-Data cable interface, 8-Temperature sensor, 9-Ultrasonic sensor Probe, 10-pipe connection thread, 11-display window.
具体实施方式 Detailed ways
实施例,如图1、图2和图3所示,一种小口径气体超声波流量计,包括圆筒状的流量计本体4,所述流量计本体4的两端分别设有管道连接螺纹10,用于与管道螺纹连接,无需采用电气焊安装,安装和拆卸方便快捷,流量计本体4的筒体上设有流向标牌5,用于表明气体流向,避免安装错误,流量计本体4的腔体内设有温度传感器8和超声波传感器探头9,流量计本体4筒体的中部径向连接有流量计表头2,流量计表头2与流量计本体4之间连通有表头连接座3,表头连接座3的腔体内用于放置供电电池组,表头连接座3的两端分别与流量计表头2和流量计本体4可拆卸连接。
Embodiment, as shown in Fig. 1, Fig. 2 and Fig. 3, a kind of small-diameter gas ultrasonic flowmeter comprises a cylindrical flowmeter body 4, and the two ends of the flowmeter body 4 are respectively provided with
所述流量计表头2的上端连接有表盖1,所述表盖1上设有透明显示窗口11,用于观测计量数字,所述流量计表头2上设有用于设置和调整流量计参数的按键区6和用于传输数据的数据线接口7。
The upper end of the
所述流量计本体4采用铝合金材质,重量轻,携带方便,减少运输成本。 The flowmeter body 4 is made of aluminum alloy, which is light in weight, easy to carry, and reduces transportation costs.
如图4所示,所述超声波流量计包括CPU处理模块、电源处理转换电路、信号处理模块和输出模块,电源处理转换电路可采用外部供电电源,也可采用内部供电电源,所述电源处理转换电路用于为CPU处理模块提供电源,所述信号处理模块包括流量信号处理模块、压力信号处理模块和温度信号处理模块,CPU处理模块接收信号处理模块采集到的流量、温度和压力信号,经过处理和换算后输送至输出模块,所述输出模块包括工况脉冲输出模块、RS-485输出模块和液晶显示屏,液晶显示屏用于显示所述超声波流量计采集到的流量、温度和压力数据,RS-485输出模块用于将所述流量、温度和压力信号传输至相应的信号接收系统,所述工况脉冲输出模块用于将流量脉冲信号输送至相应的仪表中,所述信号接收系统和仪表分别根据实际情况确定,为本领域内技术人员的公知技术常识,本实施例中不再赘述。 As shown in Figure 4, the ultrasonic flowmeter includes a CPU processing module, a power processing conversion circuit, a signal processing module and an output module, and the power processing conversion circuit can use an external power supply or an internal power supply. The circuit is used to provide power for the CPU processing module. The signal processing module includes a flow signal processing module, a pressure signal processing module and a temperature signal processing module. The CPU processing module receives the flow, temperature and pressure signals collected by the signal processing module and processes them. and converted to the output module, the output module includes a working condition pulse output module, an RS-485 output module and a liquid crystal display, and the liquid crystal display is used to display the flow, temperature and pressure data collected by the ultrasonic flowmeter, The RS-485 output module is used to transmit the flow, temperature and pressure signals to the corresponding signal receiving system, the working condition pulse output module is used to transmit the flow pulse signal to the corresponding instrument, the signal receiving system and The meters are determined according to the actual situation, which is the common technical knowledge of those skilled in the art, and will not be repeated in this embodiment.
以上所述为本实用新型最佳实施方式的举例,其中未详细述及的部分均为本领域普通技术人员的公知常识。本实用新型的保护范围以权利要求的内容为准,任何基于本实用新型的技术启示而进行的等效变换,也在本实用新型的保护范围之内。 The above descriptions are examples of the best implementation modes of the present utility model, and the parts not mentioned in detail are the common knowledge of those skilled in the art. The protection scope of the present utility model is based on the content of the claims, and any equivalent transformation based on the technical inspiration of the present utility model is also within the protection scope of the present utility model.
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