Utility model content
The purpose of this utility model is for overcoming above-mentioned the deficiencies in the prior art, a kind of hot melt adhesive system of processing of environmentally-friendly multi-layer fibrous composite felt is provided, for the production of continuous bar shaped, multi-layer fiber composite felt, facilitate subsequent forming processing, and improve production automation degree.The utility model is a kind of low cost, high-performance, environmental protection fiber composite felt technology of preparing, can be used in the fields such as automotive trim, industrial filter, household.
For achieving the above object, the utility model adopts following technical proposals:
The hot melt adhesive system of processing of environmentally-friendly multi-layer fibrous composite felt, comprise a plurality of fiber web generating apparatus arranged side by side, fiber web generating apparatus connects baking oven by the end curtain of its below, end curtain is provided with drives structure, baking oven is by hot-press arrangement and extend into wrap-up, in baking oven, be provided with fabric guide roll, support conveying roller that the multi-layered web that end curtain is sent here is coiled into S shape, described hot-press arrangement is a pair of heating pressurization live-rollers, and described fiber web generating apparatus comprises fibre-opening unit having, carding apparatus and the device for layering connecting successively.
Described baking oven is provided with to the spray equipment of fiber web two sides spray application of additive.
Described fibre-opening unit having is opener, carding apparatus is carding machine, device for layering is lapping machine, and the outlet of opener is communicated to blending box through blower fan, and carding machine is provided with mixed and disorderly roller, to improve interfibrous unordered entanglement degree, increase fibroreticulate mechanical property, lapping machine comprises lapping curtain, and the below of lapping machine is provided with end curtain, curtain of the described end is provided with drives structure, and the output end of end curtain is positioned at the bottom of baking oven.
The adjustable pressure roller of gap length is also installed, for progressively reducing to dry the thickness of rear acquisition natural-fiber composite material felt in described baking oven.
Described spray equipment is two groups of linear reciprocating nozzles, is installed on respectively the top in the entrance of baking oven and the intermediate layer of the interior serpentine of baking oven.
Preferably three of described fiber web generating apparatus.
In baking oven, the support conveying roller that passes through row's rotating in same direction of described multi-layered web integral body is fed forward, and changes its throughput direction by fabric guide roll clockwise or that rotate counterclockwise, by adjusting the gap of pressure roller, progressively reduces the thickness of fibrofelt; Afterwards, utilize a pair of heating pressurization live-rollers further to control the thickness of fibrofelt, and make its smooth surface, improve appearance property and the dimensional accuracy of product.
The beneficial effects of the utility model are that the utility model is produced continuous bar shaped, multi-layer fiber composite felt by disposable stack lapping and hot melt adhesive mode, facilitates subsequent forming processing, and improves production automation degree.In multi-layer fiber composite felt, the component of each layer, performance and thickness can be different, in each layer, all by low melting point sheath core fiber hot melt adhesive mode, shape with interlayer.The utility model is a kind of low cost, high-performance, environmentally-friendly multi-layer fibrous composite felt technology of preparing, can be used in the fields such as automotive trim, industrial filter, household.
The characteristic of the utility model device maximum is exactly disposable stack lapping, reduces production time and manpower.
The specific embodiment
Below in conjunction with drawings and Examples, the utility model is further elaborated, should be noted that following explanation is only in order to explain the utility model, does not limit its content.
Embodiment 1:
As shown in the figure, the hot melt adhesive system of processing of environmentally-friendly multi-layer fibrous composite felt, comprise a plurality of fiber web generating apparatus arranged side by side, fiber web generating apparatus connects baking oven 6 by the end curtain 4 of its below, end curtain 4 is provided with drives structure 10, baking oven 6 is by hot-press arrangement and extend into wrap-up 9, in baking oven 6, be provided with the fabric guide roll 15 that the multi-layered web that end curtain is sent here is coiled into S shape, support conveying roller 14, described hot-press arrangement is a pair of heating pressurization live-rollers 7, described fiber web generating apparatus comprises the fibre-opening unit having connecting successively, carding apparatus and device for layering.Baking oven 6 is provided with to the spray equipment 5 of fiber web two sides spray application of additive.Fiber web generating apparatus has three, be respectively fiber web generating apparatus Ι 1, fiber web generating apparatus II2, fiber web generating apparatus III3, produces respectively the fiber web that surface material fiber makes, the fiber web that core material fiber is made, the fiber web that surface material fiber is made.
Fibre-opening unit having is opener, carding apparatus is carding machine, device for layering is lapping machine, and the outlet of opener is communicated to blending box through blower fan, and carding machine is provided with mixed and disorderly roller, to improve interfibrous unordered entanglement degree, increase fibroreticulate mechanical property, lapping machine comprises lapping curtain, and the below of lapping machine is provided with end curtain 4, curtain of the described end 4 is provided with drives structure 10, and the output end of end curtain 4 is positioned at the bottom of baking oven 6.
The adjustable pressure roller of gap length 16 is also installed, for progressively reducing to dry the thickness of rear acquisition natural-fiber composite material felt in baking oven 6.Spray equipment 5 is two groups of linear reciprocating nozzles, is installed on respectively the top in the entrance of baking oven and the intermediate layer of the interior serpentine of baking oven.
The technique of utilizing said system to process, comprises that step is as follows:
In each fiber web generating apparatus, each fibrid is respectively through fibre-opening unit having shredding and after mixing in cotton blender machine, send into continuously carding apparatus combing, then through device for layering lapping, fall below end curtain, multiple-layer stacked is also delivered to baking oven by end curtain by the multilayer continuous fibers net laying, the upper and lower fiber web of making for surface material fiber, the middle fiber web of making for core material fiber.Described stack lapping mode is for first being laid fiber web and transported to baking oven direction by end curtain at end curtain by fiber web generating apparatus Ι, while passing through the lapping machine of fiber web generating apparatus II, lapping curtain is laid on the fiber web from fiber web generating apparatus II on the fiber web of being laid by fiber web generating apparatus Ι that end curtain transports, and by end curtain, continued to carry to baking oven, finally the fiber web from fiber web generating apparatus III is laid on to end curtain transports stack fiber web on.Heating in baking oven, 110~135 ℃ are heated to part fiber melted by heating, thus the various fibers in bonding blended fiber, then through the adjustable clearance live-rollers thermocompression forming of a pair of 200~250 ℃, rolling after cooling.
Described multilayer continuous fibers net is distinguished surface and lower surface spray application of additive thereon when sending into baking oven.Moisture evaporation in the additive that the heat effect of baking oven accelerates to spray.The preferred fire retardant of additive, bacteriostatic agent or both mixtures.The preferred organosilicon quaternary ammonium salt of antiseptic antiseptic, fire retardant is P-N type fire retardant, preferably phosphoric acid guanidine.
Described blended fiber is core material fiber or surface material fiber, core material fibre weight part ratio consists of: natural plant fibre 5-35 part of basalt fibre and/or glass fibre 5-35 part, surface modification, polyster fibre 15-35 part, low melting point core-sheath compound fibre 15-25 part, high-melting fibre 15-25 part, the fusing point difference of described high-melting fibre and low melting point core-sheath compound fibre is greater than 20 ℃.Surface material fibre weight part ratio consists of: spandex fibre 5-35 part, polyster fibre 25-45 part, low melting point core-sheath compound fibre 15-25 part, high-melting-point meldable fibre 15-35 part, the fusing point difference of described high-melting fibre and low melting point core-sheath compound fibre is greater than 20 ℃.In above-mentioned core material fiber or surface material fiber, low melting point core-sheath compound fibre is ES fiber, 4080 fibers, Efpakal L90 fiber, N40 fiber, polyethylene fiber or the polyester fiber with skin-core structure.ES fiber, 4080 fibers preferably, with skin-core structure.4080 fibers (cortex is the polyester of 50% low melting point, and sandwich layer is 50% half delustring polyester).The polyester of low melting point is a kind of random copolymerization modified poly ester having compared with low melting point, is a kind of raw material of producing heat-bondable fiber, and fusing point is generally 110~135 ℃.Heat fused plays the effect of bonding other fiber at a lower temperature, when specifically this core-skin type composite low melting point core-sheath compound fibre is bonding, can as one pack system low melting point core-sheath compound fibre, not produce molten contracting phenomenon, when cortex melts, sandwich layer still can keep fibrous.Low-melting-point composite fiber ES fiber is also a kind of typical skin-core structure (cortex is polyethylene, and fusing point is 130 ℃ of left and right, and sandwich layer is polypropylene, and fusing point is 160 ℃ of left and right).
High-melting fibre in above-mentioned core material fiber or surface material fiber, there is good intensity, ABRASION RESISTANCE, higher elastic modelling quantity, preferred polypropylene fiber, and its acidproof, alkaline-resisting, good corrosion resistance, density is little, cheap, is easy to recycle, when heating pressurization, play adhesive effect, can meet the needs of automotive trim panel hot compression molding technique.
The natural plant fibre of above-mentioned surface modification is to using maleic anhydride-polypropylene (MAH-PP) copolymer as grafting agent, and the carboxyl generation graft esterification modification of the hydroxyl in natural plant cellulose and maleic anhydride is obtained.Described natural plant fibre is one or more in flax fibre, brown fiber, xylon.
In baking oven 6, the support conveying roller that passes through row's rotating in same direction of one or more layers described fiber web integral body is fed forward, and change its throughput directions by fabric guide roll 15 clockwise or that rotate counterclockwise, by adjusting the gap of pressure roller 16, progressively reduce the thickness of fibrofelt 8; Afterwards, utilize a pair of heating pressurization live-rollers further to control the thickness of fibrofelt 8, and make its smooth surface, improve appearance property and the dimensional accuracy of product.
Embodiment 2
The hot melt adhesive system of processing of environmentally-friendly multi-layer fibrous composite felt, comprise a plurality of fiber web generating apparatus arranged side by side, fiber web generating apparatus connects baking oven 6 by the end curtain 4 of its below, end curtain 4 is provided with drives structure 10, baking oven 6 is by hot-press arrangement and extend into wrap-up 9, in baking oven 6, be provided with fabric guide roll 15, support conveying roller 14 that the multi-layered web that end curtain is sent here is coiled into S shape, described hot-press arrangement is a pair of heating pressurization live-rollers 7, and described fiber web generating apparatus comprises fibre-opening unit having, carding apparatus and the device for layering connecting successively.Fiber web generating apparatus has two, produces respectively the fiber web that surface material fiber makes, the fiber web that core material fiber is made.Described lapping mode is for first being laid fiber web and transported to baking oven direction by end curtain at end curtain by fiber web generating apparatus II, while passing through the lapping machine of fiber web generating apparatus III, lapping curtain is laid on the fiber web from fiber web generating apparatus III on the fiber web of being laid by fiber web generating apparatus II that end curtain transports, and is continued to carry to baking oven by end curtain.Fibre-opening unit having is opener, carding apparatus is carding machine, device for layering is lapping machine, and the outlet of opener is communicated to blending box through blower fan, and carding machine is provided with mixed and disorderly roller, to improve interfibrous unordered entanglement degree, increase fibroreticulate mechanical property, lapping machine comprises lapping curtain, and the below of lapping machine is provided with end curtain 4, curtain of the described end 4 is provided with drives structure 10, and the output end of end curtain 4 is positioned at the bottom of baking oven 6.
The adjustable pressure roller of gap length 16 is also installed, for progressively reducing to dry the thickness of rear acquisition natural-fiber composite material felt in baking oven 6.Spray equipment 5 is two groups of linear reciprocating nozzles, is installed on respectively the top in the entrance of baking oven and the intermediate layer of the interior serpentine of baking oven.
The technique of utilizing said system to process, comprises that step is as follows:
In each fiber web generating apparatus, each fibrid is respectively through fibre-opening unit having shredding and after mixing in cotton blender machine, send into continuously carding apparatus combing, then through device for layering lapping, fall below end curtain, multiple-layer stacked is also delivered to baking oven by end curtain by the multilayer continuous fibers net laying, heating in baking oven, 110~135 ℃ are heated to part fiber melted by heating, thereby the various fibers in bonding blended fiber, then through the adjustable clearance live-rollers thermocompression forming of a pair of 200~250 ℃, rolling after cooling.
Described blended fiber is core material fiber or surface material fiber, core material fibre weight part ratio consists of: natural plant fibre 5-35 part of basalt fibre and/or glass fibre 5-35 part, surface modification, polyster fibre 15-35 part, low melting point core-sheath compound fibre 15-25 part, high-melting fibre 15-25 part, the fusing point difference of described high-melting fibre and low melting point core-sheath compound fibre is greater than 20 ℃.Surface material fibre weight part ratio consists of: spandex fibre 5-35 part, polyster fibre 25-45 part, low melting point core-sheath compound fibre 15-25 part, high-melting-point meldable fibre 15-35 part, the fusing point difference of described high-melting fibre and low melting point core-sheath compound fibre is greater than 20 ℃.In above-mentioned core material fiber or surface material fiber, low melting point core-sheath compound fibre is ES fiber, 4080 fibers, Efpakal L90 fiber, N40 fiber, polyethylene fiber or the polyester fiber with skin-core structure.ES fiber, 4080 fibers preferably, with skin-core structure.4080 fibers (cortex is the polyester of 50% low melting point, and sandwich layer is 50% half delustring polyester).The polyester of low melting point is a kind of random copolymerization modified poly ester having compared with low melting point, is a kind of raw material of producing heat-bondable fiber, and fusing point is generally 110~135 ℃.Heat fused plays the effect of bonding other fiber at a lower temperature, when specifically this core-skin type composite low melting point core-sheath compound fibre is bonding, can as one pack system low melting point core-sheath compound fibre, not produce molten contracting phenomenon, when cortex melts, sandwich layer still can keep fibrous.Low-melting-point composite fiber ES fiber is also a kind of typical skin-core structure (cortex is polyethylene, and fusing point is 130 ℃ of left and right, and sandwich layer is polypropylene, and fusing point is 160 ℃ of left and right).
High-melting fibre in above-mentioned core material fiber or surface material fiber, there is good intensity, ABRASION RESISTANCE, higher elastic modelling quantity, preferred polypropylene fiber, and its acidproof, alkaline-resisting, good corrosion resistance, density is little, cheap, is easy to recycle, when heating pressurization, play adhesive effect, can meet the needs of automotive trim panel hot compression molding technique.
The natural plant fibre of above-mentioned surface modification is to using maleic anhydride-polypropylene (MAH-PP) copolymer as grafting agent, and the carboxyl generation graft esterification modification of the hydroxyl in natural plant cellulose and maleic anhydride is obtained.Described natural plant fibre is one or more in flax fibre, brown fiber, xylon.
In baking oven 6, the support conveying roller that passes through row's rotating in same direction of one or more layers described fiber web integral body is fed forward, and change its throughput directions by fabric guide roll 15 clockwise or that rotate counterclockwise, by adjusting the gap of pressure roller 16, progressively reduce the thickness of fibrofelt 8; Afterwards, utilize a pair of heating pressurization live-rollers further to control the thickness of fibrofelt 8, and make its smooth surface, improve appearance property and the dimensional accuracy of product.
Although above-mentioned, by reference to the accompanying drawings the specific embodiment of the present utility model is described; but the not restriction to the utility model protection domain; on the basis of the technical solution of the utility model, those skilled in the art do not need to pay various modifications that creative work can make or distortion still in protection domain of the present utility model.