CN203526518U - Semi-solid-state processing automatic production line - Google Patents
Semi-solid-state processing automatic production line Download PDFInfo
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- CN203526518U CN203526518U CN201320632091.1U CN201320632091U CN203526518U CN 203526518 U CN203526518 U CN 203526518U CN 201320632091 U CN201320632091 U CN 201320632091U CN 203526518 U CN203526518 U CN 203526518U
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- 238000012545 processing Methods 0.000 title claims abstract description 20
- 238000004519 manufacturing process Methods 0.000 title abstract description 25
- 239000002002 slurry Substances 0.000 claims abstract description 41
- 239000002184 metal Substances 0.000 claims abstract description 39
- 229910052751 metal Inorganic materials 0.000 claims abstract description 39
- 238000001125 extrusion Methods 0.000 claims abstract description 21
- 238000003723 Smelting Methods 0.000 claims abstract description 12
- 239000000463 material Substances 0.000 claims description 51
- 239000007787 solid Substances 0.000 claims description 41
- 238000002360 preparation method Methods 0.000 claims description 13
- 238000004537 pulping Methods 0.000 claims description 8
- 239000000155 melt Substances 0.000 claims description 4
- 230000015572 biosynthetic process Effects 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 15
- 238000013461 design Methods 0.000 abstract description 3
- 230000002411 adverse Effects 0.000 abstract 1
- 238000001802 infusion Methods 0.000 abstract 1
- 238000000465 moulding Methods 0.000 abstract 1
- 238000005516 engineering process Methods 0.000 description 7
- 238000002844 melting Methods 0.000 description 6
- 230000008018 melting Effects 0.000 description 6
- 150000002739 metals Chemical class 0.000 description 5
- 238000010099 solid forming Methods 0.000 description 4
- 238000007493 shaping process Methods 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 239000011440 grout Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000007670 refining Methods 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000003500 flue dust Substances 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 229910001338 liquidmetal Inorganic materials 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000005555 metalworking Methods 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
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Abstract
The utility model relates to a semi-solid-state processing automatic production line which is characterized by being formed by a smelting furnace (1), a metal melt fetching and infusion machine (2), a semi-solid-state slurry preparing device (3), a slurry conveying device (4), a mechanical arm device (5) and an extrusion molding device (6) in sequence. According to the semi-solid-state processing automatic production line, the degree of automation is high, the production mode of manual work is replaced, adverse factors that the labor intensity of operators is high, accidents are easily caused, and unstable processes are caused by human intervention are avoided, and the product quality is guaranteed; the work efficiency is improved, the semi-solid-state processing operation can be continuously and efficiently carried out, the volume production capacity is improved, and the volume production on metal semi-solid-state molding workpieces is achieved. The semi-solid-state processing automatic production line is compact and reasonable in process design and flow layout and convenient to operate; devices on the whole production line can coordinately work; the metal semi-solid-state processing processes can be continuously, stably, safely and accurately completed.
Description
Technical field
The utility model belongs to Semi-Solid Metal Process field.
Background technology
Semi-solid metal forming technology is 21 century frontier nature metalworking technology, it combines the high-quality property of the easy formability of liquid metal and Semi-Solid Metals Forming effectively, overcome a series of defects that metal material is shaped under traditional a single state, there is plurality of advantages.
The technical advantage having due to semi-solid state forming technique and wide application prospect and extremely people's concern, broad research and development have been obtained, from 20th century so far, the progressively industrialization of semi-solid metal forming technology, the external developed country such as American-European, Japanese is in the position being in a leading position aspect the developmental research in this field and commercial Application.
Yet, the semi-solid state forming technique of China still has larger gap with comparing abroad, aspect the popularization of industrial applicability and the production of product in enormous quantities, do not obtaining very large breakthrough, key reason is that the automaticity of production technology is not high, flow arrangement is not quite reasonable, still need to expend huge labour, and the quality of production is unstable, production efficiency is low.The production technology of semi-solid processing and flow arrangement directly determine efficiency and the quality of produced part, and therefore reasonably technological design and flow arrangement are the necessary conditions of producing high-quality semi-solid-state shaping part.Along with the development of Domestic Automotive Industry, give requirement and fast-developing opportunity that semi-solid state forming technique is higher.Development of Novel pulping equipment, promotes the automaticity of production technology, to such an extent as to accelerates the industrialization process of semi-solid state forming technique, and trend is inevitable.
Summary of the invention
The purpose of this utility model is for a kind of semi-solid processing production line of automation is provided, improve automaticity, solve and in existing semi-solid processing, manually get grout material and transmit that operator's labour intensity that slurry causes is large, technique is unstable, production efficiency is low and product quality is difficult to the problem guaranteeing by hand, and then realize automation, the production in enormous quantities of semi-solid metal forming product.
For achieving the above object, the technical solution adopted in the utility model is: a kind of semi-solid processing automatic assembly line, by smelting furnace (1), metal bath, get note machine (2), semi-solid slurry preparation device (3), slurry conveying device (4), robot device (5), extrusion apparatus (6) formation successively.
Described smelting furnace (1) is melting resistance furnace, for the melting to cast metals.
Described metal bath is got note machine (2) and is consisted of frame (21) and lifting material fetching mechanism (22) two parts, described lifting material fetching mechanism (22) is arranged on the guide rail of frame (21), can move horizontally along guide rail, its underpart is an enclosed tank body (23), one valve is arranged at tank body (23) bottom, by the closure of valve, realize the note of getting to molten metal.
Described semi-solid slurry preparation device (3) is comprised of a seal box (31) and a pulping device, and seal box top is provided with a melt inlet door (32), and bottom is provided with a slurry outlet door, and pulping device is arranged in seal box (31).
Described slurry conveying device (4) is comprised of annular conveying (41), transport trolley (42) and crucible (43), crucible (43) is arranged on transport trolley (42), it is upper that transport trolley (42) is arranged on annular conveying (41), can be mobile along annular conveying (41).
Described robot device (5) is arranged between slurry conveying device (4) and extrusion apparatus (6).
Described extrusion apparatus (6) is mainly comprised of portable material receiving (62) and an extrusion moulding machine (61), described portable material receiving (62) is arranged on the guide rail of extrusion moulding machine (61) bedplate, can move along guide rail, material cup mounting platform (63) is arranged on portable material receiving (62) by four guide pillars, can move up and down along guide pillar, material cup (65) is arranged on material cup mounting platform (63).
The course of work of the utility model semi-solid processing automatic assembly line is: first cast metals is put in smelting furnace (1) and carried out melting, through slagging-off, after refining, be incubated, then the lifting material fetching mechanism (22) that metal bath is got on note machine (2) progressively declines, tank body (23) progressively enters smelting furnace (1) thereupon, when enclosed tank body (23) is immersed in after molten metal certain depth, tank body (23) stops declining, bottom valve door is opened, molten metal enters in tank body (23) by bottom valve, when tank body (23) inner metal liquid reaches after demand, bottom valve door is closed, then lifting material fetching mechanism (22) vertical lifting is left smelting furnace (1), along rack rail, move horizontally, when tank body (23) arrives semi-solid slurry preparation device (3) entrance door (32) top, entrance door (32) is opened, bottom valve door is opened, molten metal is flowed in semi-solid slurry preparation device (3) by entrance door (32) under the effect of gravity, after being poured, lifting material fetching mechanism (22) return-to-home position, get note next time, the semi solid slurry preparing through semi-solid slurry preparation device (3) flows into and is positioned at the crucible (43) on transport trolley (42) simultaneously, transport trolley (42) starts to move along ring-shaped guide rail (41), when transport trolley (43) moves to manipulator (51) position, manipulator (51) closes up, pick up crucible (43) and move to material cup (65) mouthful along robot gantry guide rail (52), manipulator (51) inclination one angle, the interior semi solid slurry of crucible (43) all injects material cup (65), manipulator (51) return-to-home position afterwards, crucible (65) is put back on transport trolley (42), transport trolley (42) carries crucible (43) and returns to slurry outlet place, carry out feeding next time, portable material receiving (62) moves to the shaping dies below of extrusion moulding machine (61) simultaneously, material cup mounting platform (63) rises along guide pillar, when material cup (65) mouth is parallel with dies cavity bottom surface, ejector beam (64) moves upward the semi-solid metal slurry in material cup (65) is injected in mold cavity, the upper and lower mould of extrusion moulding machine (61) is closed, realize semi-solid metal forming, portable material receiving (62) comes back to origin-location, start the note that connects of slurry next time.The utility model can carry out semi-solid processing operation automatically, continuously uninterruptedly, efficiently.
The beneficial effects of the utility model are.
1, the utility model relates to a kind of semi-solid processing automatic assembly line, and manufacture out corresponding corollary apparatus, device is positioned in an automatic production line, this production line has many significant advantages: one, automaticity is high, the mode of production that has successfully replaced handwork, cancelled and adopted the mode of manually getting grout material and transporting slurry in the past, avoided operator's labour intensity greatly, easily to produce security incident, human intervention and caused the unfavorable factors such as technique is unstable, product quality is also guaranteed; Its two, improved operating efficiency, can carry out continuously, efficiently semi-solid processing operation, mass production capabilities to improve, and can realize the production in enormous quantities of semi-solid metal forming product; Its three, can accelerate the industrialization process of Semi-Solid Metal Process, and provide a kind of new mentality of designing for relevant industries.
2, technological design of the present utility model and process-oriented layout's compact and reasonable, easy to operate, and each equipment on whole production line can be worked harmoniously, can complete continuous, stable, safely, exactly semisolid Metal Processing technique.
Accompanying drawing explanation
Fig. 1 is perspective view of the present utility model.
In figure: 1 melts for stove refines; 2 get note machine for metal bath; 21 is frame; 22 is lifting material fetching mechanism; 23 is tank body; 3 is semi-solid slurry preparation device; 31 is seal box; 32 is entrance door; 4 is slurry conveying device; 41 is ring-shaped guide rail; 42 is transport trolley; 43 is crucible; 5 is robot device; 51 is manipulator; 52 is robot gantry guide rail; 6 is extrusion apparatus; 61 is extrusion moulding machine; 62 is portable material receiving; 63 is material cup mounting platform; 64 is ejector beam; 65 is material cup.
The specific embodiment
Below in conjunction with accompanying drawing, the utility model is described in further detail.
As shown in Figure 1, semi-solid processing automatic assembly line described in the utility model, gets note machine 2, semi-solid slurry preparation device 3, slurry conveying device 4, robot device 5, extrusion apparatus 6 by smelting furnace 1, metal bath successively and forms.
Described smelting furnace 1 is melting resistance furnace, is arranged in the initial station of production line, for the melting to cast metals.
Described metal bath is got note machine 2 and mainly frame 21 and lifting material fetching mechanism 22 two parts, is consisted of, described lifting material fetching mechanism 22 is arranged on the guide rail of frame 21, can move horizontally along guide rail 21, its underpart is an enclosed tank body 23, tank body 23 is equipped with valve, by the unlatching of by-pass valve control, realizes the note of getting of molten metal, the size of simultaneously opening by by-pass valve control, can realize the control to pouring metal melt flow.
Described semi-solid slurry preparation device 3 is mainly comprised of a seal box 31 and a pulping device, seal box 31 tops are provided with a melt inlet door 32, bottom is provided with a slurry outlet door, pulping device is arranged in seal box 31, during work, to passing into nitrogen in seal box 31, and maintain certain pressure intensity, make the air of outside can not enter in casing, whole pulping process is carried out in the space of a sealing, effectively prevented the pollutions of various impurity to slurry such as oxygen, flue dust.
Described slurry conveying device 4 is mainly comprised of annular conveying 41, transport trolley 42 and crucible 43, and crucible 43 is contained on transport trolley 42, and transport trolley 42 is arranged on annular conveying 41, can move along annular conveying 41.
Described robot device 5 is mainly comprised of manipulator 51 and robot gantry saddle 52, and manipulator 51 can capture crucible 43, along robot gantry guide rail 52, moves, and when arriving material rim of a cup, manipulator 51 inclination certain angles, realize the cast of slurry.
Described extrusion apparatus 6 is mainly comprised of portable material receiving 62 and an extrusion moulding machine 61, described portable material receiving 62 is arranged on the guide rail of extrusion moulding machine 61 bedplates, can move along guide rail, material cup mounting platform 63 is arranged on portable material receiving 62 by four guide pillars, can move up and down along guide pillar, material cup 65 is arranged on material cup mounting platform 63.
The course of work of the utility model semi-solid processing automatic assembly line is: first cast metals is put into and in smelting furnace 1, carried out melting, through slagging-off, after refining, be incubated, then the lifting material fetching mechanism 21 that metal bath is got on note machine 2 progressively declines, tank body 23 progressively enters smelting furnace 1 thereupon, when enclosed tank body 23 is immersed in after molten metal certain depth, tank body 23 stops declining, bottom valve door is opened, molten metal enters in tank body 23 by bottom valve, when tank body 23 inner metal liquids reach after demand, bottom valve door 151 is closed, then lifting material fetching mechanism 22 vertical lifting are left smelting furnace 1, along rack rail 21, move horizontally, when tank body 23 arrives semi-solid slurry preparation device 3 entrance door 32 top, entrance door 32 is opened, bottom valve door is opened, molten metal is flowed in semi-solid slurry preparation device 3 by entrance door 32 under the effect of gravity, after being poured, lifting material fetching mechanism 22 return-to-home positions, get note next time, the semi solid slurry preparing through semi-solid slurry preparation device 3 flows into and is positioned at the crucible 43 on transport trolley 42 simultaneously, transport trolley 42 starts to move along ring-shaped guide rail 41, when transport trolley 42 moves to manipulator 51 position, manipulator 51 closes up, pick up crucible 43 and move to 65 mouthfuls, material cup along robot gantry guide rail 52, manipulator 51 inclination one angles, the interior semi solid slurry of crucible 43 all injects material cup 65, manipulator 51 return-to-home positions afterwards, crucible 43 is put back on transport trolley 42, transport trolley 42 carries crucible 43 and returns to slurry outlet door below, carry out feeding next time, portable material receiving 62 moves to the shaping dies below of extrusion moulding machine 61 simultaneously, material cup mounting platform 63 rises, when 65 mouthfuls, material cup is parallel with dies cavity bottom surface, ejector beam 64 moves upward, semi-solid metal slurry in material cup 65 is injected in mold cavity, the upper and lower mould of extrusion moulding machine 61 is closed, realize semi-solid metal forming, then portable material receiving 62 comes back to origin-location, start the note that connects of slurry next time.The utility model can carry out semi-solid processing operation automatically, continuously uninterruptedly, efficiently.
Claims (1)
1. a semi-solid processing automatic assembly line, is characterized in that by smelting furnace (1), metal bath, getting note machine (2), semi-solid slurry preparation device (3), slurry conveying device (4), robot device (5), extrusion apparatus (6) formation successively;
Described metal bath is got note machine (2) and is consisted of frame (21) and lifting material fetching mechanism (22) two parts, lifting material fetching mechanism (22) is arranged on the guide rail of frame (21), can move horizontally along guide rail, its underpart is an enclosed tank body (23), and a valve is arranged at tank body (23) bottom;
Described semi-solid slurry preparation device (3) is comprised of a seal box (31) and a pulping device, and seal box top is provided with a melt inlet door (32), and bottom is provided with a slurry outlet door, and pulping device is arranged in seal box (31);
Described slurry conveying device (4) is comprised of annular conveying (41), transport trolley (42) and crucible (43), crucible (43) is arranged on transport trolley (42), it is upper that transport trolley (42) is arranged on annular conveying (41), can be mobile along annular conveying (41);
Described robot device (5) is arranged between slurry conveying device (4) and extrusion apparatus (6);
Described extrusion apparatus (6) is comprised of portable material receiving (62) and an extrusion moulding machine (61), portable material receiving (62) is arranged on the guide rail of extrusion moulding machine (61) bedplate, can move along guide rail, material cup mounting platform (63) is arranged on portable material receiving (62) by four guide pillars, can move up and down along guide pillar, material cup (65) is arranged on material cup mounting platform (63).
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CN201320632091.1U CN203526518U (en) | 2013-10-14 | 2013-10-14 | Semi-solid-state processing automatic production line |
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CN201320632091.1U CN203526518U (en) | 2013-10-14 | 2013-10-14 | Semi-solid-state processing automatic production line |
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Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103495717A (en) * | 2013-10-14 | 2014-01-08 | 南昌大学 | Automatic production line for semisolid machining |
CN103990784A (en) * | 2014-05-28 | 2014-08-20 | 徐州君涛工贸有限公司 | Device for quickly transporting cast ball molten iron |
CN104353812A (en) * | 2014-11-18 | 2015-02-18 | 山西忻州五台山锻压设备有限公司 | Black metal forged piece extrusion and solidification forming device |
CN105458221A (en) * | 2015-11-22 | 2016-04-06 | 沈阳黎明航空发动机(集团)有限责任公司 | Automatic taking and putting device and taking and putting control method for high-temperature die-casting die |
CN105583385A (en) * | 2015-05-20 | 2016-05-18 | 江苏凯特汽车部件有限公司 | Continuous rapid preparing device of semi-solid slurry of automobile aluminum alloy wheels |
CN108907144A (en) * | 2018-06-14 | 2018-11-30 | 苏州慧驰轻合金精密成型科技有限公司 | A kind of semi-solid squeeze casting vibration embryo equipment processed |
CN110479993A (en) * | 2019-08-30 | 2019-11-22 | 尚智强 | Semi-solid slurrying device and pulping equipment |
-
2013
- 2013-10-14 CN CN201320632091.1U patent/CN203526518U/en not_active Expired - Fee Related
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103495717A (en) * | 2013-10-14 | 2014-01-08 | 南昌大学 | Automatic production line for semisolid machining |
CN103495717B (en) * | 2013-10-14 | 2016-01-20 | 南昌大学 | A kind of semi-solid processing automatic assembly line |
CN103990784A (en) * | 2014-05-28 | 2014-08-20 | 徐州君涛工贸有限公司 | Device for quickly transporting cast ball molten iron |
CN104353812A (en) * | 2014-11-18 | 2015-02-18 | 山西忻州五台山锻压设备有限公司 | Black metal forged piece extrusion and solidification forming device |
CN105583385A (en) * | 2015-05-20 | 2016-05-18 | 江苏凯特汽车部件有限公司 | Continuous rapid preparing device of semi-solid slurry of automobile aluminum alloy wheels |
CN105583385B (en) * | 2015-05-20 | 2017-12-12 | 江苏凯特汽车部件有限公司 | A kind of device for continuously fast preparing of aluminum alloy wheel of vehicle semi solid slurry |
CN105458221A (en) * | 2015-11-22 | 2016-04-06 | 沈阳黎明航空发动机(集团)有限责任公司 | Automatic taking and putting device and taking and putting control method for high-temperature die-casting die |
CN105458221B (en) * | 2015-11-22 | 2017-10-10 | 沈阳黎明航空发动机(集团)有限责任公司 | A kind of high temperature die casting automates fetching device and picks and places control method |
CN108907144A (en) * | 2018-06-14 | 2018-11-30 | 苏州慧驰轻合金精密成型科技有限公司 | A kind of semi-solid squeeze casting vibration embryo equipment processed |
CN110479993A (en) * | 2019-08-30 | 2019-11-22 | 尚智强 | Semi-solid slurrying device and pulping equipment |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140409 Termination date: 20161014 |