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CN203470926U - Under-floor lathe detection device - Google Patents

Under-floor lathe detection device Download PDF

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Publication number
CN203470926U
CN203470926U CN201320525694.1U CN201320525694U CN203470926U CN 203470926 U CN203470926 U CN 203470926U CN 201320525694 U CN201320525694 U CN 201320525694U CN 203470926 U CN203470926 U CN 203470926U
Authority
CN
China
Prior art keywords
wheel
measuring
diameter
range finding
probe
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CN201320525694.1U
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Chinese (zh)
Inventor
邱杰
黄建
熊伟
雷学平
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Wuhan Shanfu Heavy Machine Tool Co ltd
Original Assignee
Wuhan Heavy Duty Machine Tool Group Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Wuhan Heavy Duty Machine Tool Group Corp filed Critical Wuhan Heavy Duty Machine Tool Group Corp
Priority to CN201320525694.1U priority Critical patent/CN203470926U/en
Application granted granted Critical
Publication of CN203470926U publication Critical patent/CN203470926U/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Abstract

The utility model relates to an under-floor lathe detection device. The device comprises a servo motor, a lead screw allowing a measuring device to move vertically, a set of rotary encoders used for measuring wheel set diameter, and two measuring wheels connected with a probe. A measuring box is arranged on a knife set in a side mounted manner; measuring devices such as a diameter measuring wheel, an inner range finding measuring wheel, the probe and the rotary encoders are arranged in the measuring box; the lead screw arranged in the measuring box cooperates with the servo motor; the measuring devices are capable of extending out of the measuring box in a longitudinal direction under the control of the servo motor; and when the diameter measuring wheel and the inner range finding measuring wheel contact wheel edges of to-be-detected wheels, a signal is conducted to the probe via a mechanism connected with measuring wheels, so detection for inner range finding of the wheels, and for height, thickness and diameter of the wheel edges of tread faces is achieved. The device is firm in structure, high in detection precision and strong in anti-interference ability, and is capable of satisfying requirements for under-floor lathe detection.

Description

Car wheel lathe checkout gear does not fall
Technical field
The utility model relates to a kind of measurement mechanism of the car wheel lathe that do not fall, and especially for meeting numerical control, does not fall car wheel lathe to train wheel testing requirement.
Background technology
In prior art, numerical control is not fallen to car wheel lathe in process, in order to detect the precision of wheel, need to probe be installed in knife bar side, directly use probe measurement.Although this mode is simple in structure, because the structure of probe is doomed to wear and tear, therefore there is low precision when measuring wheel rim, a little less than antijamming capability, flimsy defect and deficiency.
Summary of the invention
The purpose of this utility model is to measure actual operation requirements for deficiency of the prior art and locomotive, provides a kind of and can meet various processing environments, and the checkout gear of the profile that can Measurement accuracy do not fall.
The technical solution adopted in the utility model is: in the installing of knife rest side, be equipped with a measuring box, be provided with the measurement mechanisms such as diameter measurement wheel, interior range finding meter wheel, probe and rotary encoder in measuring box; The leading screw arranging in measuring box matches with servomotor, and said measurement mechanism can longitudinally stretch out measuring box under the control of servomotor, also can under the control of horizontal servomotor, with knife rest, realize transverse shifting; Diameter measurement wheel in measurement mechanism, interior range finding meter wheel touch while needing to detect the wheel rim of wheel, and the mechanism by being connected with diameter measurement wheel, interior range finding meter wheel, is transmitted to probe by signal.The servomotor by horizontal and vertical movement moves, and realizes and detects the interior range finding of wheel and flange height, flange thickness, the tip diameter of tread.
The said car wheel lathe checkout gear that do not fall of the utility model, its formation comprises:
A) servomotor and the leading screw that measurement mechanism is moved both vertically;
B) be a set ofly connected with meter wheel, be used for the rotary encoder of meter wheel to diameter;
C) two meter wheels that are connected with probe, i.e. diameter measurement wheel and interior range finding meter wheel.
Through check, adopt the said car wheel lathe checkout gear that do not fall of the utility model, Stability Analysis of Structures, accuracy of detection is high, and antijamming capability is strong, can not meet the requirement that car wheel lathe detects.
Accompanying drawing explanation
Fig. 1: the measuring box internal structure schematic diagram of the car wheel lathe checkout gear that do not fall;
Fig. 2: car wheel lathe checkout gear transmission diagram does not fall.
In Fig. 1: 1. diameter measurement wheel, 2. interior range finding meter wheel, 3. encoder, 4. leading screw, 5. probe, 6. servomotor, 8. wheel, 9.Z plane.
In Fig. 2: 7. knife rest, 10. measuring box, 11. horizontal servomotors, 12. servo longitudinal motors, 13. pedestals, 14. transverse shifting leading screws.
The specific embodiment
Below in conjunction with accompanying drawing, to the car wheel lathe checkout gear that do not fall described in the utility model, utilize and do not fall car wheel lathe to the structure of train wheel checkout gear and principle, be further described and illustrate.
Fig. 1 is the measuring box internal structure schematic diagram of the said car wheel lathe checkout gear that do not fall of the utility model, and its constituent relation comprises:
Measuring box 10 is arranged on knife rest 7 sides, includes the measurement mechanisms such as diameter measurement wheel 1, interior range finding meter wheel 2, probe 5 and rotary encoder 3 in measuring box 10; The leading screw 4 being arranged in measuring box 10 matches with servomotor 6, and the measurement mechanism in measuring box 10 can stretch out knife rest 7 under the control of servomotor 6.
Fig. 2 is the said car wheel lathe checkout gear transmission diagram that do not fall of the utility model.Wherein measuring box 10 is arranged on knife rest 7 sides, knife rest 7 is placed in to fall on the pedestal 13 of car wheel lathe, by servo longitudinal motor 12, driven and realized vertically moving of knife rest 7, the transverse shifting of knife rest 7 and measuring box 10, drives transverse shifting leading screw 14 to realize by horizontal servomotor 11.
The said car wheel lathe checkout gear that do not fall of the utility model, its formation comprises:
A) servomotor 6 and the leading screw 4 that measurement mechanism is moved both vertically;
B) be used for the rotary encoder 3 of meter wheel to diameter;
C) the diameter measurement wheel 1 and the interior range finding meter wheel 2 that are connected with probe 5.The rotating shaft of diameter measurement wheel 1 is axially vertical with axletree, is used for the axial runout of the right axial location of meter wheel and wheel rim; The rotating shaft of interior range finding meter wheel 2 and axletree axially parallel, be used for the abrasion of the right diameter of meter wheel and profile.
The said car wheel lathe checkout gear that do not fall of the utility model, its operation principle is as follows:
Servomotor 6 is after receiving measurement instruction, drive leading screw 4 to drive diameter measurement wheel 1 and interior range finding meter wheel 2 in the interior measurement mechanism of measuring box to stretch out, when diameter measurement wheel 1 and interior range finding meter wheel 2 touch wheel 8, need behind detection position, the probe 5 being connected with diameter measurement wheel 1 and interior range finding meter wheel 2 sends and detects the signal that puts in place.After detection, servomotor 6 is return diameter measurement wheel 1 and interior range finding meter wheel 2 after receiving and measuring instruction.
1) distance between backs of wheel flanges is measured
The interior range finding meter wheel 2 of machine adopted diameter phi 50mm in this example comes the right axial location of meter wheel, inner side distance and axial runout.
2) wheel diameter is measured
Wheel is by carbide alloy roller to the measurement of diameter, and its diameter is surperficial realization of rolling circle that the diameter measurement wheel 1 of φ 90mm is pressed in wheel.When taking turns rotation, the anglec of rotation that is connected in the rotary encoder 3 statistical measurement wheels on diameter measurement wheel 1, rotary encoder 3 is connected with digital control system, and this numerical signal is transferred to digital control system, by digital control system, this numerical value is processed, can be calculated the right diameter parameters of wheel.
3) profile measurement of wear
Wheel is by a carbide alloy roller (being φ 90mm diameter measurement wheel 1) is measured X-axis value and the data that obtain are processed to realize in Z plane 9 to the measurement of wear of profile.The X value recording (corresponding to each Z axis position) is sent to digital control system, and digital control system is processed and is provided the abrasion of wheel to profile it.

Claims (5)

1. the car wheel lathe checkout gear that do not fall, comprise measuring box, the measurement mechanism being formed by diameter measurement wheel, interior range finding meter wheel, probe, rotary encoder, leading screw, servomotor and digital control system form, it is characterized in that, measurement mechanism is arranged in measuring box, and the leading screw in measuring box matches with servomotor; The said car wheel lathe checkout gear that do not fall, its formation comprises:
A) servomotor and the leading screw that measurement mechanism is moved both vertically;
B) be used for the rotary encoder of meter wheel to diameter;
C) two meter wheels that are connected with probe, i.e. diameter measurement wheel and interior range finding meter wheel.
2. according to the said checkout gear of claim 1, it is characterized in that, said diameter measurement wheel and interior range finding meter wheel are carbide alloy roller.
3. according to the said checkout gear of claim 1, it is characterized in that, said diameter measurement wheel is connected with probe with interior range finding meter wheel.
4. according to the said checkout gear of claim 1, it is characterized in that, said diameter measurement wheel is connected with rotary encoder with interior range finding meter wheel.
5. according to the said checkout gear of claim 1, it is characterized in that, said rotary encoder is connected with digital control system.
CN201320525694.1U 2013-08-27 2013-08-27 Under-floor lathe detection device Expired - Lifetime CN203470926U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201320525694.1U CN203470926U (en) 2013-08-27 2013-08-27 Under-floor lathe detection device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201320525694.1U CN203470926U (en) 2013-08-27 2013-08-27 Under-floor lathe detection device

Publications (1)

Publication Number Publication Date
CN203470926U true CN203470926U (en) 2014-03-12

Family

ID=50219336

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201320525694.1U Expired - Lifetime CN203470926U (en) 2013-08-27 2013-08-27 Under-floor lathe detection device

Country Status (1)

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CN (1) CN203470926U (en)

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106238757A (en) * 2016-08-12 2016-12-21 广汉快速铁路设备有限公司 Non-pulling wheel lathe full-sized method for automatic measurement
CN106871849A (en) * 2015-12-11 2017-06-20 江西奈尔斯西蒙斯赫根赛特中机有限公司 Measuring method of the non-pulling wheel Xuan lathes to wheel track Equivalent conicity
CN106871855A (en) * 2015-12-11 2017-06-20 江西奈尔斯西蒙斯赫根赛特中机有限公司 Non-pulling wheel Xuan lathes are to the polygonal measuring method of wheel
CN106881631A (en) * 2015-12-15 2017-06-23 江西奈尔斯西蒙斯赫根赛特中机有限公司 Non-pulling wheel Xuan lathes are to car wheel-set tread parameter and the measuring method of contours profiles
CN107345797A (en) * 2016-05-07 2017-11-14 珠海启世机械设备股份有限公司 A kind of numerical control lathe used for machining in-situ locomotive wheel automatic measurement system and its measuring method
CN109590487A (en) * 2019-01-12 2019-04-09 襄阳卓诚机电技术有限责任公司 A kind of portable non-pulling wheel numerically controlled lathe
CN111623740A (en) * 2020-06-29 2020-09-04 江西奈尔斯西蒙斯赫根赛特中机有限公司 Automatic precision checking mechanism and method for full-size measuring device of vehicle wheel set

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106871849A (en) * 2015-12-11 2017-06-20 江西奈尔斯西蒙斯赫根赛特中机有限公司 Measuring method of the non-pulling wheel Xuan lathes to wheel track Equivalent conicity
CN106871855A (en) * 2015-12-11 2017-06-20 江西奈尔斯西蒙斯赫根赛特中机有限公司 Non-pulling wheel Xuan lathes are to the polygonal measuring method of wheel
CN106881631A (en) * 2015-12-15 2017-06-23 江西奈尔斯西蒙斯赫根赛特中机有限公司 Non-pulling wheel Xuan lathes are to car wheel-set tread parameter and the measuring method of contours profiles
CN107345797A (en) * 2016-05-07 2017-11-14 珠海启世机械设备股份有限公司 A kind of numerical control lathe used for machining in-situ locomotive wheel automatic measurement system and its measuring method
CN106238757A (en) * 2016-08-12 2016-12-21 广汉快速铁路设备有限公司 Non-pulling wheel lathe full-sized method for automatic measurement
CN106238757B (en) * 2016-08-12 2018-05-22 广汉快速铁路设备有限公司 Non-pulling wheel lathe full-sized method for automatic measurement
CN109590487A (en) * 2019-01-12 2019-04-09 襄阳卓诚机电技术有限责任公司 A kind of portable non-pulling wheel numerically controlled lathe
CN109590487B (en) * 2019-01-12 2023-09-15 襄阳卓诚机电技术有限责任公司 Portable non-falling wheel numerical control lathe
CN111623740A (en) * 2020-06-29 2020-09-04 江西奈尔斯西蒙斯赫根赛特中机有限公司 Automatic precision checking mechanism and method for full-size measuring device of vehicle wheel set

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Legal Events

Date Code Title Description
GR01 Patent grant
GR01 Patent grant
TR01 Transfer of patent right

Effective date of registration: 20170703

Address after: 430205, No. 3, Buddha Road, East Lake New Technology Development Zone, Hubei, Wuhan, China

Patentee after: WUHAN SHANFU HEAVY MACHINE TOOL CO.,LTD.

Address before: 430205 Hubei city of Wuhan province East Lake New Technology Development Zone Buddha Buddha ridge Ridge Industrial Park Road No. 3

Patentee before: WUHAN HEAVY DUTY MACHINE TOOL Group Corp.

CX01 Expiry of patent term
CX01 Expiry of patent term

Granted publication date: 20140312