CN203444919U - Vacuum oiling and detecting system for transformer - Google Patents
Vacuum oiling and detecting system for transformer Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及一种变压器真空注油、检测系统。具体地说是一种适用于带有波纹储油柜的变压器的真空注油、检测系统。The utility model relates to a transformer vacuum oil filling and detection system. Specifically, it is a vacuum oil filling and detection system suitable for a transformer with a corrugated oil conservator.
背景技术Background technique
储油柜俗称油枕,横放于变压器油箱上方,通过蝶阀和气体继电器与变压器的油箱相通。当变压器油受热膨胀时,变压器油由油箱流向储油柜;当变压器油遇冷收缩时,变压器油由储油柜流向油箱。因此,通过安装储油柜,可以补偿变压器油由于温度变化而产生的体积的膨胀或收缩,同时可以将变压器油与空气隔绝,是变压器安全运行的重要保护组件。传统的胶囊式储油柜和隔膜式储油柜,由于胶囊或者隔膜的机械强度低,使用时容易破裂造成漏油,而逐渐被波纹储油柜所取代。The oil conservator, commonly known as an oil pillow, is placed horizontally above the transformer oil tank and communicates with the transformer oil tank through a butterfly valve and a gas relay. When the transformer oil is heated and expands, the transformer oil flows from the oil tank to the oil storage tank; when the transformer oil contracts when it is cooled, the transformer oil flows from the oil storage tank to the oil tank. Therefore, by installing an oil conservator, the volume expansion or contraction of the transformer oil due to temperature changes can be compensated, and at the same time, the transformer oil can be isolated from the air, which is an important protection component for the safe operation of the transformer. The traditional capsule oil conservator and diaphragm oil conservator are gradually replaced by corrugated oil conservator due to the low mechanical strength of the capsule or diaphragm, which is easy to break and cause oil leakage during use.
波纹储油柜,内置波纹管。所述波纹管内腔是与大气相通的气囊,其一端为自由伸缩的活动端,另一端通过焊接与波纹储油柜的端板固定。变压器油储存在储油柜外壳与波纹管外部之间,通过蝶阀和气体继电器与变压器的油箱连通。波纹管内部为空气,其固定的一端通过呼吸口与外界大气相通。储油柜外壳与波纹管之间的腔室通过排气口与外界空气连通。通常情况下,所述排气口关闭,所述呼吸口打开,当变压器油箱内的变压器油体积因温度升高而增大时,变压器油体积增量通过气体继电器和蝶阀进入储油柜外壳与波纹管之间的腔室内,使得腔室内的压力大于波纹管内空气的压力,进而将波纹管压缩,使得变压器油的体积增量转移至储油柜外壳与波纹管之间的腔室内。当波纹管受压时,其内腔的多余空气经呼吸口排出,使整个储油柜处于压力平衡状态。当变压器油箱内的变压器油体积因温度降低而缩小时,储油柜外壳与波纹管之间的腔室内的压力小于波纹管内腔空气的压力,在空气压力的作用下,波纹管伸长,将储存在储油柜外壳与波纹管之间的腔室中的部分变压器油送回到油箱中,使油箱始终充满变压器油。在波纹管伸长的过程中,外界空气经过呼吸口进入波纹管内腔补充压力,当油箱内的变压器油体积得到补偿后,波纹管停止伸长,整个储油柜又处于新的压力平衡状态。因此当变压器油随温度变化产生体积膨胀或收缩时,会促使波纹管压缩或拉伸,从而改变波纹储油柜油腔大小,实现在全密封条件下的体积补偿。Corrugated oil conservator with built-in bellows. The inner cavity of the bellows is an air bag communicating with the atmosphere, one end of which is a freely expandable movable end, and the other end is fixed to the end plate of the corrugated oil conservator by welding. The transformer oil is stored between the oil conservator shell and the outside of the bellows, and communicates with the oil tank of the transformer through a butterfly valve and a gas relay. The inside of the bellows is air, and its fixed end communicates with the outside atmosphere through the breathing port. The chamber between the shell of the oil conservator and the bellows communicates with the outside air through the exhaust port. Normally, the exhaust port is closed and the breathing port is opened. When the volume of transformer oil in the transformer oil tank increases due to temperature rise, the volume increase of the transformer oil enters the shell of the oil conservator through the gas relay and the butterfly valve. In the chamber between the bellows, the pressure in the chamber is greater than the pressure of the air in the bellows, and then the bellows are compressed, so that the volume increment of the transformer oil is transferred to the chamber between the oil conservator shell and the bellows. When the bellows is under pressure, the excess air in its inner cavity is discharged through the breathing port, so that the entire oil conservator is in a state of pressure balance. When the volume of transformer oil in the transformer oil tank shrinks due to temperature drop, the pressure in the cavity between the oil conservator shell and the bellows is lower than the air pressure in the inner cavity of the bellows. Under the action of air pressure, the bellows elongates and Part of the transformer oil stored in the chamber between the oil conservator shell and the bellows is sent back to the oil tank, so that the oil tank is always full of transformer oil. During the elongation of the bellows, outside air enters the inner chamber of the bellows through the breathing port to supplement the pressure. When the volume of transformer oil in the oil tank is compensated, the bellows stop elongating, and the entire oil conservator is in a new pressure balance state. Therefore, when the volume of the transformer oil expands or contracts with temperature changes, the bellows will be compressed or stretched, thereby changing the size of the oil chamber of the bellows oil conservator, and achieving volume compensation under fully sealed conditions.
为了能够有效地驱逐变压器中的气泡,提高变压器的绝缘水平,特别在纠集式线圈匝间电位差较大的情况下,为了防止气泡引起匝间击穿事故,对大型变压器都要真空注油。In order to effectively expel the air bubbles in the transformer and improve the insulation level of the transformer, especially in the case of a large potential difference between turns of the coil, in order to prevent the breakdown accident between the turns caused by the air bubbles, vacuum oiling is required for large transformers.
公开号为CN103123850A,发明名称为“一种变压器半真空注油装置及其工艺”的发明专利申请,公开了一种主要适用于带波纹储油柜的变压器的半真空注油装置及其工艺,具体方案为,将真空机组,变压器波纹储油柜的排气口和储油罐通过三通管控制阀门相互连通,注油前,关闭储油罐与三通管控制阀门之间的注油阀门,打开真空机组与三通管控制阀门之间的抽真空阀门,启动真空机组通过变压器波纹储油柜的排气口对变压器进行抽真空操作,在变压器内的真空度达到注油条件时,关闭抽真空阀门,打开注油阀门对变压器进行真空注油。但这种操作方式,通过波纹储油柜的排气口对变压器进行抽真空操作,使得储油柜外壳与波纹管之间的腔室为真空,而波纹管内腔为空气,会使波纹管内腔压力远大于储油柜外壳与波纹管之间的腔室的压力,造成波纹管内外压力不平衡,易使波纹管过度拉伸导致变形。The publication number is CN103123850A, and the invention patent application titled "a transformer semi-vacuum oiling device and its process" discloses a semi-vacuum oiling device and its process mainly suitable for transformers with corrugated oil conservator, the specific scheme To connect the vacuum unit, the outlet of the corrugated oil conservator of the transformer and the oil storage tank through the control valve of the three-way pipe. Before oil filling, close the oil filling valve between the oil storage tank and the control valve of the three-way pipe, and open the vacuum unit. The vacuum valve between the control valve and the three-way pipe, start the vacuum unit to vacuum the transformer through the exhaust port of the transformer corrugated oil conservator, when the vacuum degree in the transformer reaches the oil filling condition, close the vacuum valve and open The oil injection valve performs vacuum oil injection to the transformer. However, in this operation mode, the transformer is vacuumed through the exhaust port of the corrugated oil conservator, so that the cavity between the oil conservator shell and the bellows is vacuum, and the inner cavity of the bellows is air, which will make the inner cavity of the bellows The pressure is much higher than the pressure of the chamber between the shell of the oil conservator and the bellows, resulting in an unbalanced pressure inside and outside the bellows, which can easily lead to excessive stretching of the bellows and deformation.
实用新型内容Utility model content
为此,本实用新型所要解决的技术问题在于现有技术中,抽真空过程易造成波纹管内外压力不平衡,导致波纹管过度拉伸变形,从而提供一种抽真空过程中,能够使波纹管内外压力平衡的变压器真空注油、检测系统。Therefore, the technical problem to be solved by the utility model is that in the prior art, the vacuuming process easily causes the pressure imbalance inside and outside the bellows, resulting in excessive stretching and deformation of the bellows, thereby providing a vacuum process that can make the bellows Transformer vacuum oil filling and detection system with internal and external pressure balance.
为解决上述技术问题,本实用新型的技术方案如下:For solving the problems of the technologies described above, the technical scheme of the utility model is as follows:
本实用新型提供了一种变压器真空注油、检测系统,包括波纹储油柜和抽真空装置;The utility model provides a vacuum oil filling and detection system for a transformer, which includes a corrugated oil storage tank and a vacuum pumping device;
所述波纹储油柜的储油柜外壳与波纹管之间的腔室与排气口连通;所述波纹管的内腔与呼吸口连通;The chamber between the oil conservator shell of the corrugated oil conservator and the bellows communicates with the exhaust port; the inner cavity of the bellows communicates with the breathing port;
所述排气口通过第一连接管与所述抽真空装置密封连通;排气口抽真空阀门设置于所述第一连接管上,通过所述排气口抽真空阀门的开闭控制所述储油柜外壳与所述波纹管之间的腔室同所述抽真空装置之间是否连通;The exhaust port is sealed and communicated with the vacuum device through the first connecting pipe; the vacuum valve of the exhaust port is arranged on the first connecting pipe, and the opening and closing of the vacuum valve of the exhaust port controls the Whether the chamber between the oil conservator shell and the bellows is connected to the vacuum device;
所述呼吸口通过第二连接管与所述抽真空装置密封连通;呼吸口抽真空阀门设置于所述第二连接管上,通过所述呼吸口抽真空阀门的开闭控制所述波纹管的内腔同所述抽真空装置之间是否连通;The breathing port is sealed and communicated with the vacuum device through the second connecting pipe; the vacuuming valve of the breathing port is arranged on the second connecting pipe, and the opening and closing of the vacuuming valve of the breathing port controls the opening and closing of the bellows. Whether the inner cavity is connected with the vacuum device;
所述呼吸口和/或所述排气口还外接调节阀门的一端,所述调节阀门的另一端与空气连通,通过所述调节阀门的开闭控制所述呼吸口和/或所述排气口同空气是否连通。The breathing port and/or the exhaust port are also externally connected to one end of the regulating valve, and the other end of the regulating valve is communicated with the air, and the opening and closing of the regulating valve controls the breathing port and/or the exhaust gas. Whether the mouth is connected to the air.
本实用新型所述的变压器真空注油、检测系统,所述调节阀门包括第一调节阀门和/或第二调节阀门;In the transformer vacuum oiling and detection system described in the utility model, the regulating valve includes a first regulating valve and/or a second regulating valve;
所述第一调节阀门的一端与所述呼吸口连通,所述第一调节阀门的另一端与空气连通,通过所述第一调节阀门的开闭控制所述呼吸口同空气是否连通;One end of the first regulating valve communicates with the breathing port, the other end of the first regulating valve communicates with the air, and the opening and closing of the first regulating valve controls whether the breathing port communicates with the air;
所述第二调节阀门的一端与所述排气口连通,所述第二调节阀门的另一端与空气连通,通过所述第二调节阀门的开闭控制所述排气口同空气是否连通。One end of the second regulating valve communicates with the exhaust port, and the other end of the second regulating valve communicates with air, and the opening and closing of the second regulating valve controls whether the exhaust port communicates with air.
本实用新型所述的变压器真空注油、检测系统,所述呼吸口、所述第二连接管以及所述第一调节阀门的一端通过三通管接头密封连通和/或所述排气口、所述第一连接管以及所述第二调节阀门的一端通过三通管接头密封连通。In the transformer vacuum oiling and detection system described in the utility model, the breathing port, the second connecting pipe and one end of the first regulating valve are sealed and communicated through a three-way pipe joint and/or the exhaust port, the One end of the first connecting pipe and the second regulating valve is in airtight communication through a three-way pipe joint.
本实用新型所述的变压器真空注油、检测系统,还包括:The transformer vacuum oiling and detection system described in the utility model also includes:
总阀门,其一端与所述抽真空装置密封连通,另一端分别与所述排气口抽真空阀门和所述呼吸口抽真空阀门密封连通,通过所述总阀门的开闭控制所述排气口抽真空阀门和所述呼吸口抽真空阀门与所述抽真空装置之间是否连通。A main valve, one end of which is in sealing communication with the vacuum device, and the other end is in sealing communication with the exhaust port vacuum valve and the breathing port vacuum valve, and the exhaust port is controlled by opening and closing the main valve. Whether the mouth vacuum valve and the breathing port vacuum valve communicate with the vacuum device.
本实用新型所述的变压器真空注油、检测系统,还包括:The transformer vacuum oiling and detection system described in the utility model also includes:
压力真空表,通过四通管件与所述排气口抽真空阀门、所述呼吸口抽真空阀门以及所述总阀门密封连通。The pressure vacuum gauge is in sealing communication with the exhaust port vacuum valve, the breathing port vacuum valve and the main valve through a four-way pipe fitting.
本实用新型所述的变压器真空注油、检测系统,所述第一连接管选用透明钢丝管。In the transformer vacuum oiling and detection system described in the utility model, the first connecting pipe is a transparent steel wire pipe.
本实用新型所述的变压器真空注油、检测系统,还包括:The transformer vacuum oiling and detection system described in the utility model also includes:
充气装置,与所述总阀门密封连通。The inflation device is in sealing communication with the main valve.
本实用新型所述的变压器真空注油、检测系统,所述总阀门、所述抽真空装置以及所述充气装置通过三通管接头密封连通。In the transformer vacuum oiling and detection system described in the utility model, the main valve, the vacuum device and the inflation device are sealed and connected through a three-way pipe joint.
本实用新型的上述技术方案相比现有技术具有以下优点:Compared with the prior art, the above-mentioned technical solution of the utility model has the following advantages:
(1)本实用新型提供了一种变压器真空注油、检测系统,包括波纹储油柜和抽真空装置;所述波纹储油柜的储油柜外壳与波纹管之间的腔室与排气口连通;所述波纹管的内腔与呼吸口连通;所述排气口通过第一连接管与所述抽真空装置密封连通;排气口抽真空阀门设置于所述第一连接管上,通过所述排气口抽真空阀门的开闭控制所述储油柜外壳与所述波纹管之间的腔室同所述抽真空装置之间是否连通;所述呼吸口通过第二连接管与所述抽真空装置密封连通;呼吸口抽真空阀门设置于所述第二连接管上,通过所述呼吸口抽真空阀门的开闭控制所述波纹管的内腔同所述抽真空装置之间是否连通;所述呼吸口和/或所述排气口还外接调节阀门的一端,所述调节阀门的另一端与空气连通,通过所述调节阀门的开闭控制所述呼吸口和/或所述排气口同空气是否连通。(1) The utility model provides a transformer vacuum oiling and detection system, including a corrugated oil conservator and a vacuum device; the chamber and the exhaust port between the oil conservator shell and the bellows of the corrugated oil conservator connected; the inner cavity of the bellows communicates with the breathing port; the exhaust port is sealed and communicated with the vacuum device through the first connecting pipe; the vacuum valve for the exhaust port is arranged on the first connecting pipe, through The opening and closing of the vacuum valve at the exhaust port controls whether the chamber between the shell of the oil conservator and the bellows communicates with the vacuum device; The vacuum pumping device is sealed and connected; the breathing port vacuum valve is arranged on the second connecting pipe, and the opening and closing of the breathing port vacuum valve controls whether the inner cavity of the bellows is connected to the vacuum pumping device. communication; the breathing port and/or the exhaust port are also externally connected to one end of the regulating valve, and the other end of the regulating valve is communicated with the air, and the opening and closing of the regulating valve controls the breathing port and/or the Whether the exhaust port is connected to the air.
抽真空时,关闭所述调节阀门,打开所述排气口抽真空阀门和所述呼吸口抽真空阀门,对波纹储油柜进行抽真空操作,因为所述波纹储油柜通过气体继电器和蝶阀与变压器连通,进而能够完成对整个变压器的抽真空操作。因为是同时对排气口和呼吸口进行抽真空操作,因此,储油柜外壳与波纹管之间的腔室以及波纹管内腔均处于真空状态,使得波纹管内外压力平衡,避免了对波纹管过度拉伸,造成不可恢复性损伤。抽真空至规定值后还需保持2小时。在变压器的真空度符合要求后,即可通过注油口向变压器注入变压器油。When vacuuming, close the regulating valve, open the vacuum valve of the exhaust port and the vacuum valve of the breathing port, and perform vacuuming operation on the corrugated oil conservator, because the corrugated oil conservator passes through the gas relay and the butterfly valve. It communicates with the transformer, and then can complete the vacuuming operation of the whole transformer. Because the exhaust port and the breathing port are vacuumed at the same time, the chamber between the oil conservator shell and the bellows and the inner cavity of the bellows are all in a vacuum state, which balances the pressure inside and outside the bellows and avoids damage to the bellows. Excessive stretching can cause irreversible damage. After vacuuming to the specified value, it needs to be kept for 2 hours. After the vacuum degree of the transformer meets the requirements, the transformer oil can be injected into the transformer through the oil injection port.
作为一种可选的实施方式,所述调节阀门包括第一调节阀门和/或第二调节阀门;所述第一调节阀门的一端与所述呼吸口连通,所述第一调节阀门的另一端与空气连通,通过所述第一调节阀门的开闭控制所述呼吸口同空气是否连通;所述第二调节阀门的一端与所述排气口连通,所述第二调节阀门的另一端与空气连通,通过所述第二调节阀门的开闭控制所述排气口同空气是否连通。As an optional implementation, the regulating valve includes a first regulating valve and/or a second regulating valve; one end of the first regulating valve communicates with the breathing port, and the other end of the first regulating valve It communicates with the air, and controls whether the breathing port communicates with the air through the opening and closing of the first regulating valve; one end of the second regulating valve communicates with the exhaust port, and the other end of the second regulating valve communicates with the air outlet. The air is communicated, and the opening and closing of the second regulating valve controls whether the exhaust port is communicated with the air.
在变压器真空注油后,对于只包括第一调节阀门的情况,若变压器中的油量低于设定值,则关闭排气口抽真空阀门,打开呼吸口抽真空阀门同时关闭第一调节阀门,继续对波纹管内腔进行抽真空操作,使得波纹管外部压力大于其内腔压力,波纹管被压缩,从而增大对变压器的注油量;若变压器中的油量高于设定值,则打开排气口抽真空阀门,关闭呼吸口抽真空阀门,同时适当调节第一调节阀门放入部分空气以降低波纹管内腔的真空度,使得波纹管内腔的压力大于波纹管外部的压力,波纹管被拉伸,从而降低对变压器的注油量。对于只包括第二调节阀门的情况,若变压器中的油量低于设定值,则关闭排气口抽真空阀门,打开呼吸口抽真空阀门,同时适当调节第二调节阀门放入部分空气以降低储油柜外壳与波纹管之间的腔室中的真空度,使得波纹管外部压力大于其内腔压力,波纹管被压缩,从而增大对变压器的注油量;若变压器中的油量高于设定值,则关闭呼吸口抽真空阀门,打开排气口抽真空阀门同时关闭第二调节阀门,继续对储油柜外壳与波纹管之间的腔室抽真空,使得波纹管内腔的压力大于波纹管外部的压力,波纹管被拉伸,从而降低对变压器的注油量。对于既包括第一调节阀门又包括第二调节阀门的情况,若变压器中的油量低于设定值,则关闭排气口抽真空阀门,此时第一调节阀门真空注油后一直保持关闭状态,调节第二调节阀门放入部分空气以降低储油柜外壳与波纹管之间的腔室中的真空度,使得波纹管外部压力大于其内腔压力,波纹管被压缩,从而增大对变压器的注油量;若变压器中的油量高于设定值,则关闭呼吸口抽真空阀门,此时第二调节阀门真空注油后一直保持关闭状态,调节第一调节阀门放入部分空气以降低波纹管内腔的真空度,使得波纹管内腔的压力大于波纹管外部的压力,波纹管被拉伸,从而降低对变压器的注油量。因此,本实用新型所述的变压器真空注油、检测系统,能够通过调节调节阀门,使变压器的注油量接近设定值。变压器注油量调节好后,打开调节阀门,使波纹管内部恢复常压,真空注油操作全部结束。After the transformer is vacuum filled with oil, if the oil volume in the transformer is lower than the set value for the case of only the first regulating valve, close the vacuum valve at the exhaust port, open the vacuum valve at the breathing port and close the first regulating valve at the same time. Continue to vacuumize the inner cavity of the bellows, so that the external pressure of the bellows is greater than the inner pressure of the bellows, and the bellows is compressed, thereby increasing the amount of oil injected into the transformer; if the amount of oil in the transformer is higher than the set value, open the drain Vacuumize the valve at the air port, close the vacuum valve at the breathing port, and at the same time properly adjust the first regulating valve to put in some air to reduce the vacuum in the inner cavity of the bellows, so that the pressure in the inner cavity of the bellows is greater than the pressure outside the bellows, and the bellows is pulled extension, thereby reducing the amount of oil injected into the transformer. For the case where only the second regulating valve is included, if the oil volume in the transformer is lower than the set value, close the vacuum valve at the exhaust port, open the vacuum valve at the breathing port, and at the same time properly adjust the second regulating valve to put in some air to Reduce the vacuum degree in the chamber between the shell of the oil conservator and the bellows, so that the external pressure of the bellows is greater than the pressure inside the bellows, and the bellows is compressed, thereby increasing the amount of oil injected into the transformer; if the oil volume in the transformer is high If it is lower than the set value, close the vacuum valve of the breathing port, open the vacuum valve of the exhaust port and close the second regulating valve at the same time, continue to vacuum the chamber between the oil conservator shell and the bellows, so that the pressure in the inner cavity of the bellows Greater than the pressure on the outside of the bellows, the bellows is stretched, thereby reducing the amount of oil injected into the transformer. For the case that includes both the first regulating valve and the second regulating valve, if the oil volume in the transformer is lower than the set value, close the vacuum valve at the exhaust port, and at this time, the first regulating valve remains closed after vacuum oil filling , adjust the second regulating valve to put in some air to reduce the vacuum in the chamber between the oil conservator shell and the bellows, so that the external pressure of the bellows is greater than the pressure in the inner cavity, and the bellows is compressed, thereby increasing the pressure on the transformer If the amount of oil in the transformer is higher than the set value, close the vacuum valve at the breathing port. At this time, the second regulating valve remains closed after vacuum oil filling, and adjust the first regulating valve to put in some air to reduce ripples. The vacuum in the inner cavity of the tube makes the pressure in the inner cavity of the bellows greater than the pressure outside the bellows, and the bellows is stretched, thereby reducing the amount of oil injected into the transformer. Therefore, the transformer vacuum oiling and detection system described in the utility model can make the oiling amount of the transformer close to the set value by adjusting the regulating valve. After the oil filling volume of the transformer is adjusted, open the regulating valve to restore normal pressure inside the bellows, and the vacuum oil filling operation is all over.
(2)本实用新型所述的变压器真空注油、检测系统,所述呼吸口、所述第二连接管以及所述第一调节阀门的一端通过三通管接头密封连通和/或所述排气口、所述第一连接管以及所述第二调节阀门的一端通过三通管接头密封连通。因为三通管接头有三个连通的连接头,可以很方便的实现所述呼吸口、所述第二连接管以及所述调节阀门的一端之间的密封连通和/或所述排气口、所述第一连接管以及所述第二调节阀门的一端通过三通管接头密封连通。(2) In the transformer vacuum oiling and detection system described in the present invention, the breathing port, the second connecting pipe and one end of the first regulating valve are sealed and communicated through a three-way pipe joint and/or the exhaust The port, the first connecting pipe and one end of the second regulating valve are in sealed communication through a three-way pipe joint. Because the three-way pipe joint has three connecting joints, it is very convenient to realize the sealing communication between the breathing port, the second connecting pipe and one end of the regulating valve and/or the exhaust port, the One end of the first connecting pipe and the second regulating valve is in airtight communication through a three-way pipe joint.
(3)本实用新型所述的变压器真空注油、检测系统,还包括:总阀门,其一端与所述抽真空装置密封连通,另一端分别与所述排气口抽真空阀门和所述呼吸口抽真空阀门密封连通,通过所述总阀门的开闭控制所述排气口抽真空阀门和所述呼吸口抽真空阀门与所述抽真空装置之间是否连通。通过设置总阀门,可以同排气口抽真空阀门共同作用,防止变压器油从第一连接管进入抽真空装置,造成抽真空装置的损坏,实现了双保险控制。(3) The transformer vacuum oiling and detection system described in the utility model also includes: a main valve, one end of which is in sealing communication with the vacuum device, and the other end is connected with the vacuum valve of the exhaust port and the breathing port respectively. The vacuum valve is sealed and connected, and the opening and closing of the main valve controls whether the vacuum valve of the exhaust port and the vacuum valve of the breathing port are connected with the vacuum device. By setting the main valve, it can work together with the vacuum valve at the exhaust port to prevent the transformer oil from entering the vacuum device from the first connecting pipe, causing damage to the vacuum device, and realizing double insurance control.
(4)本实用新型所述的变压器真空注油、检测系统,还包括:压力真空表,通过四通管件与所述排气口抽真空阀门、所述呼吸口抽真空阀门以及所述总阀门密封连通。因为四通管件有四个相互连接的连接头,因此可以实现所述压力真空表、所述排气口抽真空阀门、所述呼吸口抽真空阀门以及所述总阀门之间的密封连通,操作人员通过读取压力真空表,即可获取变压器的真空度,进而对是否继续对变压器进行抽真空操作做出准确判定。另外,所述压力真空表、所述排气口抽真空阀门、所述呼吸口抽真空阀门以及所述总阀门通过四通管件密封连通,组合成了一个阀门组件,在实际应用过程中,便于推广和流通。(4) The transformer vacuum oiling and detection system described in the utility model also includes: a pressure vacuum gauge, which is sealed with the exhaust port vacuum valve, the breathing port vacuum valve and the main valve through a four-way pipe fitting. connected. Because the four-way pipe fitting has four interconnected connectors, it is possible to realize the sealed communication between the pressure vacuum gauge, the exhaust port vacuum valve, the breathing port vacuum valve and the main valve, and the operation The personnel can obtain the vacuum degree of the transformer by reading the pressure vacuum gauge, and then make an accurate judgment on whether to continue to vacuumize the transformer. In addition, the pressure vacuum gauge, the vacuum valve at the exhaust port, the vacuum valve at the breathing port, and the main valve are sealed and communicated through four-way pipe fittings, and are combined into a valve assembly, which is convenient for use in practical applications. promotion and distribution.
(5)本实用新型所述的变压器真空注油、检测系统,所述第一连接管选用透明钢丝管。所述透明钢丝管是内嵌钢丝骨架的PVC软管,无毒、透明、强度高,耐腐蚀,流体输送可见,因此,在真空注油操作中,操作人员可以很容易的观察到变压器油是否进入第一连接管,若观察到变压器油进入第一连接管,会迅速关闭排气口抽真空阀门和总阀门,避免变压器油进入抽真空装置对其造成损伤。(5) In the transformer vacuum oiling and detection system described in the utility model, the first connecting pipe is a transparent steel wire pipe. The transparent steel wire tube is a PVC hose embedded with a steel wire skeleton, which is non-toxic, transparent, high-strength, corrosion-resistant, and fluid transportation is visible. Therefore, during the vacuum oiling operation, the operator can easily observe whether the transformer oil has entered The first connecting pipe, if it is observed that the transformer oil enters the first connecting pipe, it will quickly close the vacuum valve and the main valve at the exhaust port to prevent the transformer oil from entering the vacuum device and causing damage to it.
(6)本实用新型所述的变压器真空注油、检测系统,还包括:充气装置,与所述总阀门密封连通。作为一种可选的实施方式,所述总阀门、所述抽真空装置以及所述充气装置通过三通管接头密封连通。(6) The transformer vacuum oiling and detection system described in the utility model also includes: an air charging device, which is in sealing communication with the main valve. As an optional implementation manner, the main valve, the vacuum device and the inflation device are in sealed communication through a three-way pipe joint.
当真空注油操作结束后,关闭排气口抽真空阀门、调节阀门以及抽真空装置,打开呼吸口抽真空阀门和总阀门,因为充气装置通过三通管接头与总阀门密封连通,因此,通过总阀门和呼吸口抽真空阀门即可向波纹管内腔加压,使波纹管内外压力不平衡,向外拉伸,进而对变压器加压,便于对变压器进行承压试漏检测。因此,本实用新型提供了一种集抽真空、注油量调节以及承压试漏检测于一体的变压器真空注油、检测系统,减少了拆卸工作量,提高了工作效率。When the vacuum oiling operation is finished, close the vacuum valve, regulating valve and vacuum device at the exhaust port, and open the vacuum valve and the main valve at the breathing port. Vacuuming the valve and the breathing port can pressurize the inner cavity of the bellows, so that the pressure inside and outside the bellows is unbalanced, stretched outward, and then pressurize the transformer, which is convenient for pressure-bearing leak testing of the transformer. Therefore, the utility model provides a transformer vacuum oil filling and detection system integrating vacuum pumping, oil filling volume adjustment and pressure-bearing leak test, which reduces the workload of disassembly and improves work efficiency.
附图说明Description of drawings
为了使本实用新型的内容更容易被清楚的理解,下面根据本实用新型的具体实施例并结合附图,对本实用新型作进一步详细的说明,其中In order to make the content of the utility model easier to understand clearly, the utility model will be described in further detail below according to specific embodiments of the utility model in conjunction with the accompanying drawings, wherein
图1是本实用新型所述只有第一调节阀门的变压器真空注油、检测系统的结构示意图;Fig. 1 is the structural representation of the transformer vacuum oil filling and detection system with only the first regulating valve described in the utility model;
图2是本实用新型所述只有第二调节阀门的变压器真空注油、检测系统的结构示意图;Fig. 2 is the structural representation of the transformer vacuum oiling and detection system with only the second regulating valve described in the utility model;
图3是本实用新型所述既有第一调节阀门又有第二调节阀门的变压器真空注油、检测系统的结构示意图。Fig. 3 is a structural schematic diagram of a vacuum oiling and detection system for a transformer having both a first regulating valve and a second regulating valve according to the present invention.
图中附图标记表示为:1-波纹储油柜,2-抽真空装置,3-排气口抽真空阀门,4-呼吸口抽真空阀门,5a-第一调节阀门,5b-第二调节阀门,6-总阀门,7-压力真空表,8-充气装置,11-储油柜外壳,12-波纹管,13-排气口,14-呼吸口,15-注油口,16-蝶阀,17-气体继电器,3a-第一连接管,4a-第二连接管。The reference signs in the figure are: 1-corrugated oil conservator, 2-vacuumizing device, 3-vacuumizing valve at exhaust port, 4-vacuumizing valve at breathing port, 5a-first regulating valve, 5b-second regulating valve Valve, 6-main valve, 7-pressure vacuum gauge, 8-inflatable device, 11-oil conservator shell, 12-bellows, 13-exhaust port, 14-breathing port, 15-oil filling port, 16-butterfly valve, 17-gas relay, 3a-first connecting pipe, 4a-second connecting pipe.
具体实施方式Detailed ways
实施例1Example 1
本实施例提供给了一种变压器真空注油、检测系统,如图1、图2、图3所示,包括波纹储油柜1和抽真空装置2。This embodiment provides a transformer vacuum oiling and testing system, as shown in FIG. 1 , FIG. 2 , and FIG.
所述波纹储油柜1的储油柜外壳11与波纹管12之间的腔室与排气口13连通;所述波纹管12的内腔与呼吸口14连通。The chamber between the oil conservator shell 11 and the
所述排气口13通过第一连接管3a与所述抽真空装置2密封连通;排气口抽真空阀门3设置于所述第一连接管3a上,通过所述排气口抽真空阀门3的开闭控制所述储油柜外壳11与所述波纹管12之间的腔室同所述抽真空装置2之间是否连通。The
所述呼吸口14通过第二连接管4a与所述抽真空装置2密封连通;呼吸口抽真空阀门4设置于所述第二连接管4a上,通过所述呼吸口抽真空阀门4的开闭控制所述波纹管12的内腔同所述抽真空装置2之间是否连通。The breathing
所述呼吸口14和/或所述排气口13还外接调节阀门的一端,所述调节阀门的另一端与空气连通,通过所述调节阀门的开闭控制所述呼吸口14和/或所述排气口13同空气是否连通。The breathing
所述抽真空装置2可以选用真空泵。抽真空时,关闭所述调节阀门,打开所述排气口抽真空阀门3和所述呼吸口抽真空阀门4,对波纹储油柜1进行抽真空操作,因为所述波纹储油柜1通过气体继电器17和蝶阀16与变压器连通,进而能够完成对整个变压器的抽真空操作。因为是同时对排气口13和呼吸口14进行抽真空操作,因此,储油柜外壳11与波纹管12之间的腔室以及波纹管12内腔均处于真空状态,使得波纹管12内外压力平衡,避免了由于对波纹管12过度拉伸造成的不可恢复性损伤。抽真空至规定值后还需保持2小时(不同电压等级的变压器保持时间要求有所不同,一般抽真空时间为抽真空后保持时间的三分之一到二分之一之间),若静置后,真空度符合注油的要求,则以3吨/小时-5吨/小时的速度将变压器油注入变压器,直至气体继电器的油面可见,并继续抽真空保持4小时以上,确保变压器绕组中的气泡很好的析出且真空度保持良好,说明变压器油箱同波纹储油柜1的密封性良好,可以往波纹储油柜1继续注油。波纹储油柜1的侧面设有油位计,可以通过油位计获取变压器的注油量。若变压器的注油量达到预设值,则停止注油。The vacuum pumping device 2 can be a vacuum pump. When vacuuming, close the regulating valve, open the exhaust port vacuum valve 3 and the breathing
作为一种可选的实施方式,本实施例所述的变压器真空注油、检测系统,所述调节阀门包括第一调节阀门5a和/或第二调节阀门5b。As an optional implementation manner, in the transformer vacuum oiling and detection system described in this embodiment, the regulating valve includes a
所述第一调节阀门5a的一端与所述呼吸口14连通,所述第一调节阀门5a的另一端与空气连通,通过所述第一调节阀门5a的开闭控制所述呼吸口14同空气是否连通。One end of the
所述第二调节阀门5b的一端与所述排气口13连通,所述第二调节阀门5b的另一端与空气连通,通过所述第二调节阀门5b的开闭控制所述排气口13同空气是否连通。One end of the
在变压器真空注油后,如图1所示,对于只包括第一调节阀门5a的情况,若变压器中的油量低于设定值,则关闭排气口抽真空阀门3,打开呼吸口抽真空阀门4同时第一调节阀门5a保持关闭状态,继续对波纹管12内腔进行抽真空操作,在新注入的变压器油的推动下,波纹管12被压缩,当波纹管12的内外压力重新处于平衡状态时,注油停止,从而增大了对变压器的注油量;若变压器中的油量高于设定值,则打开排气口抽真空阀门3,关闭呼吸口抽真空阀门4,同时适当调节第一调节阀门5a,放入部分空气以降低波纹管12内腔的真空度,使得波纹管12内腔的压力大于波纹管12外部的压力,波纹管12被拉伸,从而降低对变压器的注油量。After the transformer is vacuum filled with oil, as shown in Figure 1, for the case of only the
如图2所示,对于只包括第二调节阀门5b的情况,若变压器中的油量低于设定值,则关闭排气口抽真空阀门3,打开呼吸口抽真空阀门4,同时适当调节第二调节阀门5b,放入部分空气以降低储油柜外壳11与波纹管12之间的腔室中的真空度,使得波纹管12外部压力大于其内腔压力,波纹管12被压缩,从而增大对变压器的注油量;若变压器中的油量高于设定值,则关闭呼吸口抽真空阀门4,打开排气口抽真空阀门3同时关闭第二调节阀门5b,继续对储油柜外壳11与波纹管12之间的腔室抽真空,使得波纹管12内腔的压力大于波纹管12外部的压力,波纹管12被拉伸,从而降低对变压器的注油量。As shown in Figure 2, for the case where only the
如图3所示,对于既包括第一调节阀门5a又包括第二调节阀门5b的情况,若变压器中的油量低于设定值,则关闭排气口抽真空阀门3,打开呼吸口抽真空阀门4,继续对波纹管12的内腔抽真空,此时第一调节阀门5a真空注油后一直保持关闭状态,调节第二调节阀门5b放入部分空气以降低储油柜外壳11与波纹管12之间的腔室中的真空度,使得波纹管12外部压力大于其内腔压力,波纹管12被压缩,从而增大对变压器的注油量;若变压器中的油量高于设定值,则关闭呼吸口抽真空阀门4,打开排气口抽真空阀门3,此时第二调节阀门5b真空注油后一直保持关闭状态,继续对储油柜外壳11和波纹管12之间的腔室抽真空,调节第一调节阀门5a放入部分空气以降低波纹管12内腔的真空度,使得波纹管12内腔的压力大于波纹管12外部的压力,波纹管12被拉伸,从而降低对变压器的注油量。As shown in Figure 3, for the situation that includes both the
上述三种调节方式,均可以通过调节波纹管12的内外压力,控制波纹管12拉伸或者收缩,来实现对变压器注油量的调节。其中,最优选的方案为只包括第一调节阀门5a的情况,因为第一调节阀门5a只同波纹管12内腔和外界空气连通,而波纹管12的内腔同波纹储油柜中的变压器油是不相接触的,可以确保当空气进入波纹管12的内腔时,不与变压器油相接触,避免了空气对变压器油的污染。The three adjustment methods mentioned above can realize the adjustment of the oil injection amount of the transformer by adjusting the internal and external pressure of the
本实施例所述的变压器真空注油、检测系统,能够通过调节调节阀门,对变压器的注油量进行微调,使变压器的注油量更为接近设定值。变压器注油量调节好后,打开调节阀门,使波纹管12内部恢复常压,真空注油操作全部结束。The transformer vacuum oiling and detection system described in this embodiment can fine-tune the oiling amount of the transformer by adjusting the regulating valve, so that the oiling amount of the transformer is closer to the set value. After the oil filling amount of the transformer is adjusted, the regulating valve is opened to restore normal pressure inside the
作为一种可选的实施方式,如图1、图2、图3所示,本实施例所述的变压器真空注油、检测系统,所述呼吸口14、所述第二连接管4a以及所述第一调节阀门5a的一端通过三通管接头密封连通和/或所述排气口13、所述第一连接管3a以及所述第二调节阀门5b的一端通过三通管接头密封连通。As an optional implementation, as shown in Fig. 1, Fig. 2 and Fig. 3, the transformer vacuum oil filling and detection system described in this embodiment, the breathing
因为三通管接头有三个连通的连接头,可以很方便的实现所述呼吸口、所述第二连接管以及所述调节阀门的一端之间的密封连通和/或所述排气口、所述第一连接管以及所述第二调节阀门的一端通过三通管接头密封连通。Because the three-way pipe joint has three connecting joints, it is very convenient to realize the sealing communication between the breathing port, the second connecting pipe and one end of the regulating valve and/or the exhaust port, the One end of the first connecting pipe and the second regulating valve is in airtight communication through a three-way pipe joint.
实施例2Example 2
在实施例1的基础上,本实施例所述的变压器真空注油、检测系统,如图1、图2、图3所示,还包括:On the basis of Embodiment 1, the transformer vacuum oiling and detection system described in this embodiment, as shown in Figure 1, Figure 2, and Figure 3, also includes:
总阀门6,其一端与所述抽真空装置2密封连通,另一端分别与所述排气口抽真空阀门3和所述呼吸口抽真空阀门4密封连通,通过所述总阀门6的开闭控制所述排气口抽真空阀门3和所述呼吸口抽真空阀门4与所述抽真空装置2之间是否连通。The main valve 6, one end of which is in sealing communication with the vacuum device 2, and the other end is in sealing communication with the exhaust port vacuum valve 3 and the breathing
通过设置总阀门6,可以同排气口抽真空阀门3共同作用,防止真空注油时,变压器油从第一连接管3a进入抽真空装置2,造成抽真空装置2的损坏,实现了双保险控制。By setting the main valve 6, it can work together with the vacuum valve 3 at the exhaust port to prevent the transformer oil from entering the vacuum device 2 from the first connecting
作为一种优选的实施方式,本实施例所述的变压器真空注油、检测系统,还包括:As a preferred implementation, the transformer vacuum oiling and detection system described in this embodiment also includes:
压力真空表7,通过四通管件与所述排气口抽真空阀门3、所述呼吸口抽真空阀门4以及所述总阀门6密封连通。The pressure vacuum gauge 7 is in sealing communication with the exhaust port vacuum valve 3, the breathing
因为四通管件有四个相互连接的连接头,因此可以实现所述压力真空表7、所述排气口抽真空阀门3、所述呼吸口抽真空阀门4以及所述总阀门6之间的密封连通,操作人员通过读取压力真空表,即可获取变压器的真空度,进而对是否继续对变压器进行抽真空操作做出准确判定。另外,所述压力真空表7、所述排气口抽真空阀门3、所述呼吸口抽真空阀门4以及所述总阀门6通过四通管件密封连通,组合成了一个阀门组件,在实际应用过程中,便于推广和流通。Because the four-way pipe fitting has four interconnected connectors, the connection between the pressure vacuum gauge 7, the exhaust port vacuum valve 3, the breathing
作为一种优选的实施方式,本实施例所述的变压器真空注油、检测系统,所述第一连接管3a选用透明钢丝管。As a preferred implementation mode, in the transformer vacuum oiling and detection system described in this embodiment, the first connecting
所述透明钢丝管是内嵌钢丝骨架的PVC软管,无毒、透明、强度高,耐腐蚀,流体输送可见,因此,在真空注油操作中,操作人员可以很容易的观察到变压器油是否进入第一连接管3a,若观察到变压器油进入第一连接管3a,会迅速关闭排气口抽真空阀门3和总阀门6,避免变压器油进入抽真空装置2对其造成损伤。The transparent steel wire tube is a PVC hose embedded with a steel wire skeleton, which is non-toxic, transparent, high-strength, corrosion-resistant, and fluid transportation is visible. Therefore, during the vacuum oiling operation, the operator can easily observe whether the transformer oil has entered If the first connecting
实施例3Example 3
在实施例1或实施例2的基础上,本实施例所述的变压器真空注油、检测系统,如图1、图2、图3所示,还包括:On the basis of Embodiment 1 or Embodiment 2, the transformer vacuum oiling and detection system described in this embodiment, as shown in Figure 1, Figure 2, and Figure 3, also includes:
充气装置8,与所述总阀门6密封连通。The
所述充气装置8可以选用充气泵。The
作为一种可选的实施方式,本实施例所述的变压器真空注油、检测系统,所述总阀门6、所述抽真空装置2以及所述充气装置8通过三通管接头密封连通。As an optional implementation mode, in the transformer vacuum oiling and detection system described in this embodiment, the main valve 6, the vacuum device 2 and the
当真空注油操作结束后,关闭排气口抽真空阀门3、调节阀门以及抽真空装置2,打开呼吸口抽真空阀门4和总阀门6,因为充气装置8通过三通管接头与总阀门6密封连通,因此,开启充气装置8,通过总阀门6和呼吸口抽真空阀门4即可向波纹管12内腔加气压,使波纹管12内外压力不平衡,向外拉伸,进而对变压器加压。一般加气压至0.035pa后,关闭总阀门6,停止充气。保持12小时,若无渗漏和异常,说明承压试漏合格。因此,本实施例提供了一种集抽真空、注油量调节以及承压试漏检测于一体的变压器真空注油、检测系统,减少了拆卸工作量,提高了工作效率。When the vacuum oiling operation is finished, close the exhaust port vacuum valve 3, the regulating valve and the vacuum device 2, and open the breathing
显然,上述实施例仅仅是为清楚地说明所作的举例,而并非对实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。而由此所引伸出的显而易见的变化或变动仍处于本实用新型创造的保护范围之中。Apparently, the above-mentioned embodiments are only examples for clear description, rather than limiting the implementation. For those of ordinary skill in the art, other changes or changes in different forms can be made on the basis of the above description. It is not necessary and impossible to exhaustively list all the implementation manners here. And the obvious changes or variations derived therefrom are still within the scope of protection of the utility model.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN103680829A (en) * | 2013-11-15 | 2014-03-26 | 国网山东省电力公司青岛供电公司 | Vacuum oil filling and detecting system for transformer |
CN104215409A (en) * | 2014-09-10 | 2014-12-17 | 国家电网公司 | Transformer bushing sealing condition monitoring method |
CN104632980A (en) * | 2014-12-31 | 2015-05-20 | 江苏宏丰奥凯机电有限公司 | Full-automatic silicone oil damper oiling machine with sealing leak detection function |
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2013
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN103680829A (en) * | 2013-11-15 | 2014-03-26 | 国网山东省电力公司青岛供电公司 | Vacuum oil filling and detecting system for transformer |
CN103680829B (en) * | 2013-11-15 | 2015-12-16 | 国网山东省电力公司青岛供电公司 | Transformer vacuum oil, detection system |
CN104215409A (en) * | 2014-09-10 | 2014-12-17 | 国家电网公司 | Transformer bushing sealing condition monitoring method |
CN104632980A (en) * | 2014-12-31 | 2015-05-20 | 江苏宏丰奥凯机电有限公司 | Full-automatic silicone oil damper oiling machine with sealing leak detection function |
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