CN203423245U - Fine-tuning mechanism and angle adjustment device with fine-tuning mechanism - Google Patents
Fine-tuning mechanism and angle adjustment device with fine-tuning mechanism Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及一种微调机构及具有微调机构的角度调整装置,特别是指一种用以微调卫星天线角度的微调机构及具有微调机构的角度调整装置。The utility model relates to a fine-tuning mechanism and an angle adjusting device with the fine-tuning mechanism, in particular to a fine-tuning mechanism for fine-tuning the angle of a satellite antenna and an angle adjusting device with the fine-tuning mechanism.
背景技术Background technique
参阅图1与图2,现有用以调整卫星天线角度的角度调整装置100,包括有两个分别用以微调卫星天线的仰角及方位角的微调机构1(图1中只显示其中一个),各微调机构1包含一套壳11、一锁固螺栓12、一微调螺栓13、一刻度盘14、一帽盖15、一螺帽16以及一锁接组件17。Referring to Fig. 1 and Fig. 2, the existing angle adjustment device 100 for adjusting the angle of the satellite antenna includes two fine-tuning mechanisms 1 (only one of which is shown in Fig. The fine-tuning mechanism 1 includes a
参阅图2、图3与图4,套壳11包括一基壁111,以及一形成于基壁111外周围的围绕壁112,基壁111形成有一穿孔113,基壁111与围绕壁112共同界定一与穿孔113相连通的容置槽114。锁固螺栓12包括一用以穿设于穿孔113并可螺接于螺帽16的螺柱121,以及一形成于螺柱121一端并可容置于容置槽114内的限位块122。微调螺栓13包括一可螺接于锁接组件17的螺柱131、一形成于螺柱131一端的螺栓头132,以及一由螺柱131外表面径向朝外凸伸的凸环133,刻度盘14套设于螺柱131上并且邻近于螺栓头132,凸环133用以卡掣于限位块122的一限位槽123内。帽盖15包括一用以盖覆于微调螺栓13的盖体151,以及两个凸设于盖体151相反侧的卡扣弹片152,盖体151形成有一用以供凸环133卡掣的限位槽153,以及两个连通于限位槽153相反端用以供螺柱131容置的通槽154,两卡扣弹片152分别用以穿入围绕壁112的两卡槽115内,且各卡扣弹片152的一卡扣面155用以卡扣在围绕壁112的一位于对应卡槽115一端的端面116上。Referring to Fig. 2, Fig. 3 and Fig. 4, the
欲将锁固螺栓12、微调螺栓13以及帽盖15组装于套壳11时,首先,将锁固螺栓12置入套壳11的容置槽114内,使螺柱121穿设于穿孔113且限位块122抵接于基壁111上。接着,将刻度盘14套设于微调螺栓13的螺柱131上并使刻度盘14邻近于螺栓头132,随后,再将微调螺栓13组装于套壳11及锁固螺栓12上,使螺柱131同时穿设于容置槽114及围绕壁112的两个凹槽117内,以及凸环133卡掣于锁固螺栓12的限位槽123内。最后,将帽盖15组装于套壳11上,当帽盖15的两卡扣弹片152分别穿入两卡槽115内且各卡扣面155卡扣于对应的端面116时,帽盖15的盖体151便定位在盖覆于微调螺栓13的位置,此时,微调螺栓13的凸环133卡掣于限位槽153内,而螺柱131则容置于通槽154内。When it is desired to assemble the
由于前述组件数量多,因此,在组装过程中步骤较多,易耗费组装的工时,在制造上也易导致微调机构1的制造成本较高。此外,锁固螺栓12与套壳11之间、微调螺栓13与套壳11之间、微调螺栓13与锁固螺栓12之间、帽盖15与微调螺栓13之间,以及帽盖15与套壳11之间皆存在有组装公差,所以,前述组件在设计及制造时皆需考虑到组装公差的因素,故设计上较为复杂且制造上较为不易。再者,由于锁固螺栓12的限位块122与套壳11的基壁111之间的组装公差、微调螺栓13与锁固螺栓12的限位块122之间的组装公差,以及帽盖15的限位槽153及通槽154分别与凸环133及螺柱131相配合的组装公差所共同累积的累积公差,会导致帽盖15的各卡扣弹片152无法穿入对应的卡槽115内,因此,使得帽盖15无法组装定位于套壳11上;或者是各卡扣弹片152虽然穿入了对应的卡槽115内,但各卡扣弹片152的卡扣面155无法紧密地卡扣于对应的端面116上,因此,使得锁固螺栓12、微调螺栓13以及帽盖15会在套壳11内产生松动的情形。基于前述因素的影响,使得套壳11、锁固螺栓12、微调螺栓13以及帽盖15之间的组装配合的不合格率较高。Due to the large number of components mentioned above, there are many steps in the assembly process, which easily consumes man-hours for assembly, and also easily leads to high manufacturing cost of the fine-tuning mechanism 1 in manufacturing. In addition, between the
因此,需要提供一种微调机构及具有微调机构的角度调整装置来解决上述问题。Therefore, it is necessary to provide a fine adjustment mechanism and an angle adjustment device with the fine adjustment mechanism to solve the above problems.
实用新型内容Utility model content
因此,本实用新型的一目的,即在于提供一种微调机构,其组件数量少,能减少组装工时并降低制造成本。Therefore, an object of the present invention is to provide a fine-tuning mechanism with a small number of components, which can reduce assembly man-hours and reduce manufacturing costs.
本实用新型的另一目的,即在于提供一种微调机构,其组件在设计制造上较为简单且容易,且组件组装配合的制造合格率较高。Another object of the present invention is to provide a fine-tuning mechanism, the components of which are relatively simple and easy to design and manufacture, and the assembly and matching rate of the components is relatively high.
于是本实用新型的微调机构包含:一锁接组件、一微调螺栓、一刻度盘以及一固持组件;该微调螺栓包括一螺柱,以及一形成于该螺柱一端的螺栓头,该螺柱具有一可转动地螺接于该锁接组件的螺纹段、一连接于该螺纹段与该螺栓头之间的连接段,以及一由该连接段外表面径向朝外凸伸并与该螺栓头相间隔的凸环;该刻度盘套设于该螺柱的该连接段且间隔位于该螺栓头与该凸环之间;该固持组件是以一体成型方式成型于该微调螺栓上并且包覆住该凸环的固持组件,以及该连接段邻近于该凸环相反端的部位,该微调螺栓可转动地枢接于该固持组件。Therefore, the fine-tuning mechanism of the present invention includes: a locking assembly, a fine-tuning bolt, a dial and a holding assembly; the fine-tuning bolt includes a stud, and a bolt head formed at one end of the stud, the stud has A threaded section rotatably screwed to the locking assembly, a connecting section connected between the threaded section and the bolt head, and a radially outwardly protruding from the outer surface of the connecting section and connected to the bolt head Spaced protruding rings; the dial is sleeved on the connection section of the stud and is spaced between the bolt head and the protruding ring; the holding component is integrally molded on the fine-tuning bolt and covers the The fixing component of the protruding ring, and the connecting section adjacent to the opposite end of the protruding ring, the fine adjustment bolt is rotatably pivotally connected to the fixing component.
该固持组件包括一锁固螺栓及一包覆壳体,该包覆壳体以模内成型方式成型于该微调螺栓以及该锁固螺栓上,该包覆壳体包覆住该凸环、该连接段邻近于该凸环相反端的部位,以及该锁固螺栓的一部分。The holding component includes a locking bolt and a cladding shell, the cladding shell is formed on the fine-tuning bolt and the locking bolt by in-molding, and the cladding shell covers the protruding ring, the The connection section is adjacent to the portion at the opposite end of the collar and a portion of the locking bolt.
该锁固螺栓为金属材质,该包覆壳体为塑料材质。The locking bolt is made of metal, and the cladding shell is made of plastic.
该包覆壳体形成一供该微调螺栓枢接的枢接孔,该枢接孔具有一用以供该凸环容置的大孔径部,以及两个连通于该大孔径部相反端并供该连接段容置的小孔径部,各该小孔径部孔径小于该大孔径部孔径。The cladding shell forms a pivot hole for the fine-tuning bolt to be pivotally connected to, the pivot hole has a large aperture portion for the protrusion ring to accommodate, and two opposite ends connected to the large aperture portion and for The small-diameter parts accommodated by the connecting section have a diameter smaller than that of the large-diameter part.
该锁固螺栓具有一螺接柱,以及一形成于该螺接柱一端的限位块,该限位块形成有一供该凸环容置的限位槽,该包覆壳体包覆住该凸环、该连接段邻近于该凸环相反端的部位、该限位块,以及该螺接柱邻近于该限位块的一部分。The locking bolt has a threaded column, and a limit block formed at one end of the threaded column, the limit block is formed with a limit groove for the convex ring to be accommodated, and the covering shell covers the The protruding ring, the portion of the connecting section adjacent to the opposite end of the protruding ring, the limiting block, and a part of the screwed post adjacent to the limiting block.
该限位块包括一相反于该螺接柱一端的端面,以及两个凸设于该端面的凸部,该端面与该两凸部共同界定出该限位槽,该端面及该两凸部分别与该凸环相间隔。The limiting block includes an end surface opposite to one end of the screwed post, and two protrusions protruding from the end surface, the end surface and the two protrusions jointly define the limiting groove, the end surface and the two protrusions are respectively spaced apart from the convex ring.
该枢接孔还具有两个挡止肩部,各该小孔径部与该大孔径部之间界定出对应的该挡止肩部,该两挡止肩部分别抵接于该凸环的两个位于相反端的环形端面上。The pivot hole also has two stop shoulders, and the corresponding stop shoulders are defined between the small aperture part and the large aperture part, and the two stop shoulders are respectively abutted against the two sides of the protruding ring. one on the opposite end of the annular end face.
该包覆壳体还形成有一供该限位块容置的容置槽,以及一与该容置槽相连通并供该螺接柱穿设的穿孔。The cladding shell also forms an accommodating groove for accommodating the limiting block, and a perforation communicating with the accommodating groove and allowing the threaded post to pass through.
该固持组件形成一供该微调螺栓枢接的枢接孔,该枢接孔具有一用以供该凸环容置的大孔径部,以及两个连通于该大孔径部相反端并供该连接段容置的小孔径部,各该小孔径部孔径小于该大孔径部孔径。The holding assembly forms a pivot hole for the fine-tuning bolt to be pivotally connected to, the pivot hole has a large aperture portion for the protrusion ring to accommodate, and two opposite ends of the large aperture portion communicate with each other for the connection The small-diameter parts accommodated by the segments, the diameter of each small-diameter part is smaller than the diameter of the large-diameter part.
该枢接孔还具有两个挡止肩部,各该小孔径部与该大孔径部之间界定出对应的该挡止肩部,该两挡止肩部分别抵接于该凸环的两个位于相反端的环形端面上。The pivot hole also has two stop shoulders, and the corresponding stop shoulders are defined between the small aperture part and the large aperture part, and the two stop shoulders are respectively abutted against the two sides of the protruding ring. one on the opposite end of the annular end face.
本实用新型的一目的,即在于提供一种具有微调机构的角度调整装置,微调机构的组件数量少,能减少组装工时并降低制造成本。An object of the present invention is to provide an angle adjustment device with a fine-tuning mechanism. The fine-tuning mechanism has a small number of components, which can reduce assembly man-hours and reduce manufacturing costs.
本实用新型的另一目的,即在于提供一种具有微调机构的角度调整装置,微调机构的组件在设计制造上较为简单且容易,且组件组装配合的制造合格率较高。Another object of the present invention is to provide an angle adjustment device with a fine-tuning mechanism. The components of the fine-tuning mechanism are relatively simple and easy to design and manufacture, and the manufacturing yield of the components is relatively high.
于是本实用新型的具有微调机构的角度调整装置包括:一支撑架以及一微调机构;该微调机构设置于该支撑架上,该微调机构包含:一锁接组件、一微调螺栓、一刻度盘以及一固持组件;该锁接组件连接定位于该支撑架上;该微调螺栓包括一螺柱,以及一形成于该螺柱一端的螺栓头,该螺柱具有一可转动地螺接于该锁接组件的螺纹段、一连接于该螺纹段与该螺栓头之间的连接段,以及一由该连接段外表面径向朝外凸伸并与该螺栓头相间隔的凸环;该刻度盘套设于该螺柱的该连接段且间隔位于该螺栓头与该凸环之间;该固持组件连接定位于该支撑架上,该固持组件是以一体成型方式成型于该微调螺栓上并且包覆住该凸环的固持组件,以及该连接段邻近于该凸环相反端的部位,该微调螺栓可转动地枢接于该固持组件。Therefore, the angle adjustment device with a fine-tuning mechanism of the present utility model includes: a support frame and a fine-tuning mechanism; A holding component; the locking component is connected and positioned on the support frame; the fine-tuning bolt includes a stud, and a bolt head formed at one end of the stud, the stud has a rotatably screwed on the locking A threaded section of the assembly, a connecting section connected between the threaded section and the bolt head, and a collar protruding radially outward from the outer surface of the connecting section and spaced from the bolt head; the dial cover The connection section of the stud is located between the bolt head and the collar; the holding component is connected and positioned on the support frame, and the holding component is integrally formed on the fine-tuning bolt and covered The retaining component holding the protruding ring, and the connecting section adjacent to the opposite end of the protruding ring, the fine adjustment bolt is rotatably pivotally connected to the retaining component.
该固持组件包括一与该支撑架相连接的锁固螺栓,以及一包覆壳体,该包覆壳体以模内成型方式成型于该微调螺栓以及该锁固螺栓上,该包覆壳体包覆住该凸环、该连接段邻近于该凸环相反端的部位,以及该锁固螺栓的一部分。The holding assembly includes a locking bolt connected with the support frame, and a cladding shell, which is formed on the fine-tuning bolt and the locking bolt by in-molding, and the cladding shell Covers the collar, the connecting section adjacent to the opposite end of the collar, and a portion of the locking bolt.
该锁固螺栓为金属材质,该包覆壳体为塑料材质。The locking bolt is made of metal, and the cladding shell is made of plastic.
该包覆壳体形成一供该微调螺栓枢接的枢接孔,该枢接孔具有一用以供该凸环容置的大孔径部,以及两个连通于该大孔径部相反端并供该连接段容置的小孔径部,各该小孔径部孔径小于该大孔径部孔径。The cladding shell forms a pivot hole for the fine-tuning bolt to be pivotally connected to, the pivot hole has a large aperture portion for the protrusion ring to accommodate, and two opposite ends connected to the large aperture portion and for The small-diameter parts accommodated by the connecting section have a diameter smaller than that of the large-diameter part.
该锁固螺栓具有一螺接柱,以及一形成于该螺接柱一端的限位块,该限位块形成有一供该凸环容置的限位槽,该包覆壳体包覆住该凸环、该连接段邻近于该凸环相反端的部位、该限位块,以及该螺接柱邻近于该限位块的一部分。The locking bolt has a threaded column, and a limit block formed at one end of the threaded column, the limit block is formed with a limit groove for the convex ring to be accommodated, and the covering shell covers the The protruding ring, the portion of the connecting section adjacent to the opposite end of the protruding ring, the limiting block, and a part of the screwed post adjacent to the limiting block.
该限位块包括一相反于该螺接柱一端的端面,以及两个凸设于该端面的凸部,该端面与该两凸部共同界定出该限位槽,该端面及该两凸部分别与该凸环相间隔。The limiting block includes an end surface opposite to one end of the screwed post, and two protrusions protruding from the end surface, the end surface and the two protrusions jointly define the limiting groove, the end surface and the two protrusions are respectively spaced apart from the convex ring.
该枢接孔还具有两个挡止肩部,各该小孔径部与该大孔径部之间界定出对应的该挡止肩部,该两挡止肩部分别抵接于该凸环的两个位于相反端的环形端面上。The pivot hole also has two stop shoulders, and the corresponding stop shoulders are defined between the small aperture part and the large aperture part, and the two stop shoulders are respectively abutted against the two sides of the protruding ring. one on the opposite end of the annular end face.
该包覆壳体还形成有一供该限位块容置的容置槽,以及一与该容置槽相连通并供该螺接柱穿设的穿孔。The cladding shell also forms an accommodating groove for accommodating the limiting block, and a perforation communicating with the accommodating groove and allowing the threaded post to pass through.
该固持组件形成一供该微调螺栓枢接的枢接孔,该枢接孔具有一用以供该凸环容置的大孔径部,以及两个连通于该大孔径部相反端并供该连接段容置的小孔径部,各该小孔径部孔径小于该大孔径部孔径。The holding assembly forms a pivot hole for the fine-tuning bolt to be pivotally connected to, the pivot hole has a large aperture portion for the protrusion ring to accommodate, and two opposite ends of the large aperture portion communicate with each other for the connection The small-diameter parts accommodated by the segments, the diameter of each small-diameter part is smaller than the diameter of the large-diameter part.
该枢接孔还具有两个挡止肩部,各该小孔径部与该大孔径部之间界定出对应的该挡止肩部,该两挡止肩部分别抵接于该凸环的两个位于相反端的环形端面上。The pivot hole also has two stop shoulders, and the corresponding stop shoulders are defined between the small aperture part and the large aperture part, and the two stop shoulders are respectively abutted against the two sides of the protruding ring. one on the opposite end of the annular end face.
本实用新型的功效在于:藉由该包覆壳体以模内成型方式成型于该微调螺栓以及该锁固螺栓上并且包覆住该凸环、该连接段邻近于该凸环相反端的部位,以及该锁固螺栓的一部分,使得该包覆壳体能将该微调螺栓以及该锁固螺栓连接在一起,藉此,能减少连接固定该微调螺栓以及该锁固螺栓的组件数量,以减少组装工时并降低制造成本。此外,由于该包覆壳体在成型过程中不会受到该凸环与该限位槽之间的组装公差影响,因此,该包覆壳体、该微调螺栓以及该锁固螺栓等组件在设计及制造上较为简单且容易,且该包覆壳体、该微调螺栓以及该锁固螺栓组装配合的制造合格率较高。The effect of the present utility model is that: the cladding shell is molded on the fine-tuning bolt and the locking bolt by in-mold molding and covers the protruding ring, and the connecting section is adjacent to the opposite end of the protruding ring, And a part of the locking bolt, so that the cladding shell can connect the fine-tuning bolt and the locking bolt together, thereby reducing the number of components for connecting and fixing the fine-tuning bolt and the locking bolt, so as to reduce assembly man-hours and reduce manufacturing costs. In addition, since the cladding shell will not be affected by the assembly tolerance between the protruding ring and the limiting groove during the molding process, the cladding shell, the fine-tuning bolt and the locking bolt and other components are designed It is relatively simple and easy to manufacture, and the assembly and cooperation rate of the covering shell, the fine-tuning bolt and the locking bolt is relatively high.
附图说明Description of drawings
本实用新型的其他的特征及功效,将在参照附图的实施方式中清楚地呈现,其中:Other features and effects of the present utility model will be clearly presented in the implementation manner with reference to the accompanying drawings, wherein:
图1是现有角度调整装置的立体图,说明微调机构的组装位置;Fig. 1 is a perspective view of an existing angle adjustment device, illustrating the assembly position of a fine-tuning mechanism;
图2是现有微调机构的立体分解图,说明套壳、锁固螺栓、微调螺栓、刻度盘、帽盖、螺帽以及锁接组件之间的组装关系;Fig. 2 is a three-dimensional exploded view of the existing fine-tuning mechanism, illustrating the assembly relationship between the casing, the locking bolt, the fine-tuning bolt, the dial, the cap, the nut and the locking assembly;
图3是现有微调机构的剖视示意图,说明套壳、锁固螺栓、微调螺栓以及帽盖之间的组装关系;Fig. 3 is a schematic cross-sectional view of the existing fine-tuning mechanism, illustrating the assembly relationship between the casing, the locking bolt, the fine-tuning bolt and the cap;
图4是现有微调机构的剖视示意图,说明套壳、锁固螺栓、微调螺栓以及帽盖之间的组装关系;Fig. 4 is a schematic cross-sectional view of the existing fine-tuning mechanism, illustrating the assembly relationship between the casing, the locking bolt, the fine-tuning bolt and the cap;
图5是本实用新型具有微调机构的角度调整装置的一较佳实施例的立体图,说明微调机构连接于第一调整架体与第二调整架体之间;Fig. 5 is a perspective view of a preferred embodiment of the angle adjustment device with a fine-tuning mechanism of the present invention, illustrating that the fine-tuning mechanism is connected between the first adjustment frame and the second adjustment frame;
图6是本实用新型具有微调机构的角度调整装置的一较佳实施例由另一视角观看的立体图,说明另一微调机构连接于固定架体与第一调整架体之间;Fig. 6 is a perspective view of a preferred embodiment of the angle adjustment device with a fine-tuning mechanism of the present invention viewed from another perspective, illustrating that another fine-tuning mechanism is connected between the fixed frame body and the first adjustment frame body;
图7是本实用新型具有微调机构的角度调整装置的一较佳实施例的微调机构的立体分解图,说明锁接组件、微调螺栓、刻度盘以及固持组件之间的组装关系;Fig. 7 is a three-dimensional exploded view of the fine-tuning mechanism of a preferred embodiment of the angle adjustment device with the fine-tuning mechanism of the present invention, illustrating the assembly relationship between the locking component, the fine-tuning bolt, the dial and the holding component;
图8是本实用新型具有微调机构的角度调整装置的一较佳实施例的微调机构的局部立体分解图,说明微调螺栓以及固持组件之间的组装关系;Fig. 8 is a partial three-dimensional exploded view of the fine-tuning mechanism of a preferred embodiment of the angle adjustment device with the fine-tuning mechanism of the present invention, illustrating the assembly relationship between the fine-tuning bolt and the holding assembly;
图9是沿图5中的I-I剖线所取的剖视示意图,说明包覆壳体包覆住凸环、连接段邻近于凸环相反端的部位、限位块,以及螺接柱邻近于限位块的一部分;Fig. 9 is a schematic cross-sectional view taken along line II-I in Fig. 5, illustrating that the cladding shell covers the protruding ring, the connecting section is adjacent to the opposite end of the protruding ring, the limit block, and the screwed post are adjacent Part of the limit block;
图10是本实用新型的具有微调机构的角度调整装置的一较佳实施例的组装示意图,说明微调螺栓的凸环容置于限位块的限位槽内;Fig. 10 is an assembly schematic diagram of a preferred embodiment of the angle adjustment device with a fine-tuning mechanism of the present invention, illustrating that the convex ring of the fine-tuning bolt is accommodated in the limiting groove of the limiting block;
图11是本实用新型的具有微调机构的角度调整装置的一较佳实施例的组装示意图,说明包覆壳体一体成型于微调螺栓以及锁固螺栓上;以及Figure 11 is a schematic diagram of the assembly of a preferred embodiment of the angle adjustment device with a fine-tuning mechanism of the present invention, illustrating that the cladding shell is integrally formed on the fine-tuning bolt and the locking bolt; and
图12是沿图11中的II-II剖线所取的剖视示意图,说明包覆壳体一体成型于微调螺栓以及锁固螺栓上。FIG. 12 is a schematic cross-sectional view taken along line II-II in FIG. 11 , illustrating that the cladding shell is integrally formed on the fine-tuning bolt and the locking bolt.
主要组件符号说明:Description of main component symbols:
200 角度调整装置 411 螺纹段200
20 支撑架 412 连接段20
21 固定架体 413 凸环21
22 第一调整架体 414 环形端面22 The first
221 侧板 42 螺栓头221
222 滑槽 5 刻度盘222 Chute 5 5 Dial
23 第二调整架体 6 固持组件23 Second adjusting frame body 6 Holding component
231 侧板 61 锁固螺栓231
30 微调机构 611 螺接柱30 Fine-tuning
3 锁接组件 612 限位块3 Locking
31 螺丝 613 端面31
311 螺柱 614 凸部
312 套筒 615 限位槽312
313 凹槽 62 包覆壳体313
314 通孔 621 枢接孔314 Through
32 垫片 622 大孔径部32
33 螺帽 623 小孔径部33 Nut 623 Small bore
34 连接件 624 挡止肩部34 Connecting piece 624 Blocking shoulder
341 螺孔 625 容置槽341
4 微调螺栓 626 穿孔4
41 螺柱 63 螺帽41
具体实施方式Detailed ways
在本实用新型被详细描述之前,应当注意在以下的说明内容中,类似的组件以相同的编号来表示。Before the present invention is described in detail, it should be noted that in the following description, similar components are denoted by the same numerals.
参阅图5与图6,图5与图6是本实用新型的具有微调机构的角度调整装置的一较佳实施例,该角度调整装置200用以调整卫星天线(图未示)角度,角度调整装置200包括一支撑架20以及两个微调机构30。Referring to Fig. 5 and Fig. 6, Fig. 5 and Fig. 6 are a preferred embodiment of the angle adjustment device with a fine-tuning mechanism of the present invention, the
该支撑架20包含一固定架体21、一可转动地枢接于该固定架体21顶端的第一调整架体22,以及一可转动地枢接于该第一调整架体22并且用以承载卫星天线的第二调整架体23。其中一个微调机构30连接于该固定架体21与该第一调整架体22之间,用以微调卫星天线的方位角,另一个微调机构30连接于该第一调整架体22与该第二调整架体23之间,用以微调卫星天线的仰角。由于两个微调机构30的结构相同,因此,在以下说明中,只以连接于该第一调整架体22与该第二调整架体23之间的微调机构30为例作说明。The
参阅图5、图7与图8,微调机构30包含一锁接组件3、一微调螺栓4、一刻度盘5,一固持组件6。该锁接组件3包括一螺丝31、两垫片32、一螺帽33以及一连接件34。该螺丝31具有一螺柱311,以及一形成于该螺柱311一端的套筒312,该螺柱311用以穿设于该第二调整架体23的一侧板231的穿孔(图未示),使该套筒312抵接于该侧板231外侧面。两垫片32套设于该螺柱311且位于该侧板231内侧,通过该螺帽33螺接于该螺柱311并将该等垫片32迫紧于该侧板231内侧面,使得该锁接组件3能连接定位于该侧板231上。该螺丝31的该套筒312形成有一凹槽313,以及两个分别与该凹槽313相连通用以供该微调螺栓4穿设的通孔314,该连接件34穿设于该凹槽313内并形成有一与该等通孔314位置相对应的螺孔341,用以供该微调螺栓4螺接。Referring to FIG. 5 , FIG. 7 and FIG. 8 , the fine-
该微调螺栓4包括一螺柱41,以及一形成于该螺柱41一端的螺栓头42,该螺柱41具有一可转动地螺接于该锁接组件3的螺纹段411、一连接于该螺纹段411与该螺栓头42之间的连接段412,以及一由该连接段412外表面径向朝外凸伸并与该螺栓头42相间隔的凸环413,该螺纹段411穿设于该螺丝31的该等通孔314并且可转动地螺接于该连接件34的该螺孔341。该刻度盘5套设于该螺柱41的该连接段412且间隔位于该螺栓头42与该凸环413之间。The fine-
该固持组件6连接定位于该支撑架20的该第一调整架体22的一侧板221,该固持组件6以一体成型方式成型于该微调螺栓4上并且包覆住该凸环413,以及该连接段412邻近于该凸环413相反端的部位,使该固持组件6与该微调螺栓4连接在一起,藉此,可减少固持该微调螺栓4的组件数量,能有效地减少组装工时并降低制造成本。此外,该微调螺栓4可转动地枢接于固持组件6,藉此,该微调螺栓4能带动该锁接组件3沿着该螺柱41的轴向移动,以微调该第二调整架体23相对于该第一调整架体22的角度。The holding assembly 6 is connected to the
以下将针对该固持组件6的具体构造及组装方式进行详细说明:The specific structure and assembly method of the holding component 6 will be described in detail below:
参阅图7、图8与图9,在本实施例中,该固持组件6包括一锁固螺栓61、一包覆壳体62及一螺帽63。该包覆壳体62为塑料材质,该包覆壳体62以模内成型(Insert molding)方式成型于该微调螺栓4以及该锁固螺栓61上,该包覆壳体62包覆住该凸环413、该连接段412邻近于该凸环413相反端的部位,以及该锁固螺栓61的一部分,使得该包覆壳体62能将该微调螺栓4以及该锁固螺栓61连接在一起,藉此,能减少连接固定该微调螺栓4以及该锁固螺栓61的组件数量,以减少组装工时并降低制造成本。该锁固螺栓61外露出该包覆壳体62的另一部分用以穿设于该侧板221的一滑槽222并螺接于该螺帽63,使该锁固螺栓61及该螺帽63能连接定位于该侧板221。由于该锁固螺栓61及该螺帽63分别为金属材质,结构强度强并能承受较大的力量,因此,该锁固螺栓61及该螺帽63能稳固地连接定位于该侧板221上,以防止该锁固螺栓61产生断裂的情形。Referring to FIG. 7 , FIG. 8 and FIG. 9 , in this embodiment, the holding component 6 includes a locking
具体而言,该锁固螺栓61具有一螺接柱611,以及一形成于该螺接柱611一端的限位块612,该限位块612包括一相反于该螺接柱611一端的端面613,以及两个凸设于该端面613且彼此相间隔的凸部614,该端面613与该等凸部614共同界定出一限位槽615,该限位槽615用以供该微调螺栓4的该凸环413容置。Specifically, the locking
参阅图7、图10与图11,欲将该固持组件6与该微调螺栓4组装在一起时,先将该刻度盘5套设于该微调螺栓4的该连接段412上,使该刻度盘5邻近于该螺栓头42。接着,将该微调螺栓4的该凸环413对准该锁固螺栓61的该限位槽615,随后把该凸环413置入该限位槽615内,使该限位块612的该等凸部614抵接于该连接段412。在本实施例中,该凸环413与该限位槽615之间为余隙配合,且该限位块612的该端面613以及该两凸部614分别与该凸环413相间隔。Referring to Fig. 7, Fig. 10 and Fig. 11, when assembling the holding assembly 6 with the fine-
参阅图9、图11与图12,将该微调螺栓4、该刻度盘5以及该锁固螺栓61同时放入一模具的模腔(图未示)内,随后注入熔融塑料于该模腔内,使该熔融塑料逐渐充填该模腔并且包覆该锁固螺栓61以及该微调螺栓4。由于该凸环413与该限位槽615之间为余隙配合,且该限位块612的该端面613以及该两凸部614分别与该凸环413相间隔,因此,该熔融塑料充填该模腔的过程中会流入该限位槽615内,并且会充填满该端面613与该凸环413之间的空隙以及该两凸部614与该凸环413之间的空隙。Referring to Fig. 9, Fig. 11 and Fig. 12, put the fine-
待该熔融塑料充填满该模腔并且固化后,即形成一体成型于该微调螺栓4的该螺柱41以及该锁固螺栓61上的该包覆壳体62。此时,该包覆壳体62包覆住该凸环413、该连接段412邻近于该凸环413相反端的部位、该限位块612,以及该螺接柱611邻近于该限位块612的一部分,使得该包覆壳体62将该微调螺栓4以及该锁固螺栓61连接在一起。After the molten plastic fills the mold cavity and solidifies, the
该包覆壳体62固化成型后,该包覆壳体62会形成一供该微调螺栓4枢接的枢接孔621,该枢接孔621具有一供该凸环413容置的大孔径部622、两个连通于该大孔径部622相反端并供该连接段412容置的小孔径部623,以及两个挡止肩部624,各该小孔径部623孔径小于该大孔径部622孔径,且各该小孔径部623与该大孔径部622之间界定出对应的该挡止肩部624。由于两挡止肩部624分别紧密地抵接该凸环413的两位于相反端的环形端面414上,且各挡止肩部624与对应的该环形端面414之间不会有空隙的产生,因此,能防止该微调螺栓4相对于该连接件34旋转的过程中,该微调螺栓4沿着该螺柱41的轴向相对于该包覆壳体62晃动。此外,该包覆壳体62还形成有一供该限位块612容置的容置槽625,以及一与该容置槽625相连通并供该螺接柱611穿设的穿孔626。该螺接柱611用以穿设于该侧板221的该滑槽222,使该包覆壳体62抵接于该侧板221外侧面,通过该螺帽63螺接于该螺接柱611并迫紧于该侧板221内侧面,使得该固持组件6能连接定位于该侧板221。After the
藉由该熔融塑料具有可流动的特性,不论该凸环413与该端面613或该等凸部614之间所存在的空隙是大或小,该熔融塑料在充填该模腔的过程中都会流入该限位槽615内,以充填满前述的空隙,并且紧密地包覆住该微调螺栓4以及该锁固螺栓61,使得该包覆壳体62成型后,该微调螺栓4以及该锁固螺栓61能稳固地连接定位于包覆壳体62。由于该包覆壳体62在成型过程中不会受到该凸环413与该限位槽615之间的组装公差影响,因此,该包覆壳体62、该微调螺栓4以及该锁固螺栓61等组件在设计及制造上较为简单且容易,且该包覆壳体62、该微调螺栓4以及该锁固螺栓61组装配合的制造合格率较高。Due to the flowability of the molten plastic, no matter whether the gap between the protruding
需说明的是,本实施例的该固持组件6的该锁固螺栓61以及该包覆壳体62虽然是以两个不同材质的组件为例作说明,但是在应用上,可视需求通过该熔融塑料或者是熔融金属料在该微调螺栓4上成型出同时具有该包覆壳体62与该锁固螺栓61结构特征的单一固持组件,使该单一固持组件除了具有固持该微调螺栓4的功能以外,还同时具有螺接于该螺帽63的功能。It should be noted that although the locking
综上所述,本实施例的该微调机构30,藉由该包覆壳体62以模内成型方式成型于该微调螺栓4以及该锁固螺栓61上并且包覆住该凸环413、该连接段412邻近于该凸环413相反端的部位,以及该锁固螺栓61的一部分,使得该包覆壳体62能将该微调螺栓4以及该锁固螺栓61连接在一起,藉此,能减少连接固定该微调螺栓4以及该锁固螺栓61的组件数量,以减少组装工时并降低制造成本。此外,由于该包覆壳体62在成型过程中不会受到该凸环413与该限位槽615之间的组装公差影响,还能克服先前技术中所存在的相关组装组件之间所累积的累积公差影响,进而导致相关组装组件无法组装在一起或者是组装后产生松动的情形,因此,该包覆壳体62、该微调螺栓4以及该锁固螺栓61等组件在设计及制造上较为简单且容易,且该包覆壳体62、该微调螺栓4以及该锁固螺栓61组装配合的制造合格率较高,故确实能达到本实用新型的目的。To sum up, the fine-
惟以上所述者,仅为本实用新型的较佳实施例而已,应当不能以此限定本实用新型实施的范围,即凡是根据本实用新型权利要求书的范围及专利说明书内容所作的简单的等同变化与修饰,皆仍属本实用新型专利涵盖的范围内。But the above are only preferred embodiments of the utility model, and should not limit the scope of the utility model implementation, that is, all simple equivalents made according to the scope of the utility model claims and the contents of the patent specification Changes and modifications all still belong to the scope covered by the utility model patent.
Claims (20)
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CN201320519976.0U CN203423245U (en) | 2013-08-23 | 2013-08-23 | Fine-tuning mechanism and angle adjustment device with fine-tuning mechanism |
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CX01 | Expiry of patent term |
Granted publication date: 20140205 |