CN203413015U - Damping shock absorber - Google Patents
Damping shock absorber Download PDFInfo
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- CN203413015U CN203413015U CN201320417400.3U CN201320417400U CN203413015U CN 203413015 U CN203413015 U CN 203413015U CN 201320417400 U CN201320417400 U CN 201320417400U CN 203413015 U CN203413015 U CN 203413015U
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Abstract
Description
技术领域technical field
本实用新型涉及阻尼减震器领域,尤其指可将其震动能量回收的阻尼减震器领域。The utility model relates to the field of damping shock absorbers, in particular to the field of damping shock absorbers capable of recovering the vibration energy thereof.
背景技术Background technique
现今能源危机、环境污染成为日益突出的问题,节省并提高汽车的能源利用率是当前汽车技术的主要研究方向之一。而汽车能量回收则是提高能源利用率的一种方式,例如制动能量回收、利用飞轮回收发动机的能量、减震器能量回收等。Today's energy crisis and environmental pollution have become increasingly prominent problems. Saving and improving the energy efficiency of automobiles is one of the main research directions of current automobile technology. Automobile energy recovery is a way to improve energy utilization, such as braking energy recovery, using flywheel to recover energy from the engine, shock absorber energy recovery, etc.
汽车行驶过程中不可避免的会产生振动,引起减震器运动,这种运动在汽车行驶过程中一直存在,因此产生的能量是巨大的。现有可回收能量的减震器一般基于如下方案:减震器的活塞或者活塞杆上装有永磁体,在减震器套筒外壁缠绕感应线圈,减震器活塞、或者活塞杆上下运动时,活塞或者活塞杆上的永磁体跟着运动,使线圈切割磁感线产生感应电流,从而回收能量。然而,此种方式的减震器回收能量的效果不好,因减震器套筒是铁质的,具有良好的导电率,也会切割磁场并产生涡流,按照楞次定律,这些涡流产生的磁场将削弱永磁体的磁场(即电磁屏蔽作用),使得套筒外没有磁场或者磁场很弱,感应线圈的感应电流很弱或几乎没有感应电流,不能达到回收减震器震动能量的目的。Vibration is unavoidable during the running of the car, causing the shock absorber to move. This movement always exists during the running of the car, so the energy generated is huge. Existing shock absorbers that can recover energy are generally based on the following scheme: the piston or piston rod of the shock absorber is equipped with a permanent magnet, an induction coil is wound on the outer wall of the shock absorber sleeve, and when the shock absorber piston or piston rod moves up and down, The permanent magnet on the piston or piston rod moves accordingly, so that the coil cuts the magnetic induction line to generate an induced current, thereby recovering energy. However, the energy recovery effect of this type of shock absorber is not good, because the shock absorber sleeve is made of iron and has good conductivity, it will also cut the magnetic field and generate eddy currents. According to Lenz's law, the eddy currents generated by these eddy currents The magnetic field will weaken the magnetic field of the permanent magnet (that is, the electromagnetic shielding effect), so that there is no magnetic field or the magnetic field is very weak outside the sleeve, and the induced current of the induction coil is very weak or almost no induced current, which cannot achieve the purpose of recovering the vibration energy of the shock absorber.
现有也有采用如下方式,将活塞或活塞杆的上下运动转变为转子的转动运动。转子转动,使得感应线圈切割磁感线,产生感应电流。如现有公开了一种可回收能量的减震器,包括随汽车颠簸振动而上下运动的滚珠丝杠、发电机、与滚珠丝杠下部相连随滚珠丝杠上下运动的阻尼活塞组件、以及固定在减震器外壳内底部且与滚珠丝杠底部相连的丝杠导向轴套。所述发电机包括永久磁铁、定子线圈组、电源输出接口、以及随滚珠丝杠上下运动而绕滚珠丝杠转动的滚珠丝杠螺母传动组件,永久磁铁固定在滚珠丝杠螺母传动组件上,作为发电机的转子,定子线圈组固定安装在减震器外壳内壁,且通过电源输出接口、导线与外界电子控制器相连。所述滚珠丝杠螺母传动组件包括滚珠螺母和螺母套管,螺母套管的内螺纹与滚珠丝杠中部的外螺纹配合,螺母套管随滚珠丝杠上下运动而绕滚珠丝杠转动,滚珠螺母和永久磁铁均固定安装在螺母套管上部、随螺母套管绕滚珠丝杠转动。同时,它还包括位于发电机下方、阻尼活塞组件上方的涡扇叶轮,所述涡扇叶轮固定安装在螺母套管下部、随螺母套管绕滚珠丝杠转动。然而此种方式对减震器结构改动过大,结构复杂,不易实现,且由于直接将转子和定子置于阻尼流体中,存在转子所受阻力变大,漆包线长期浸泡在阻尼液中被腐蚀导致漏电等问题。At present, the following method is also adopted to convert the up and down motion of the piston or piston rod into the rotational motion of the rotor. The rotation of the rotor causes the induction coil to cut the lines of magnetic induction, generating an induced current. For example, a shock absorber that can recover energy has been disclosed, including a ball screw that moves up and down with the bumps and vibrations of the car, a generator, a damping piston assembly that is connected to the bottom of the ball screw and moves up and down with the ball screw, and a fixed Screw guide bushing in the bottom of the shock absorber housing and connected to the bottom of the ball screw. The generator includes a permanent magnet, a stator coil group, a power output interface, and a ball screw nut transmission assembly that rotates around the ball screw as the ball screw moves up and down. The permanent magnet is fixed on the ball screw nut transmission assembly, as The rotor and the stator coil group of the generator are fixedly installed on the inner wall of the shock absorber shell, and are connected to the external electronic controller through the power output interface and wires. The ball screw nut transmission assembly includes a ball nut and a nut sleeve. The internal thread of the nut sleeve cooperates with the external thread in the middle of the ball screw. The nut sleeve rotates around the ball screw as the ball screw moves up and down. The ball nut Both the permanent magnet and the permanent magnet are fixedly installed on the upper part of the nut sleeve, and rotate around the ball screw with the nut sleeve. At the same time, it also includes a turbofan impeller located below the generator and above the damping piston assembly. The turbofan impeller is fixedly installed on the lower part of the nut sleeve and rotates around the ball screw with the nut sleeve. However, this method changes the structure of the shock absorber too much, the structure is complex, and it is not easy to realize, and because the rotor and stator are directly placed in the damping fluid, the resistance of the rotor becomes larger, and the enameled wire is soaked in the damping fluid for a long time and is corroded. Leakage and other issues.
实用新型内容Utility model content
为解决现有的可回收能量减震器直接将转子和定子置于阻尼流体中,导致转子所受阻力变大,漆包线长期浸泡在阻尼液中被腐蚀导致漏电的问题,本实用新型提供了一种阻尼减震器。In order to solve the problem that the existing recyclable energy shock absorber directly places the rotor and stator in the damping fluid, which causes the resistance of the rotor to become larger, and the enameled wire is soaked in the damping fluid for a long time and is corroded to cause electric leakage. The utility model provides a A damping shock absorber.
一种阻尼减震器,包括减震器套筒、活塞杆及活塞;所述减震器套筒内设置有阻尼流体;所述活塞设置于所述减震器套筒内,其上设置有阻尼孔;A damping shock absorber, comprising a shock absorber sleeve, a piston rod and a piston; a damping fluid is arranged in the shock absorber sleeve; the piston is arranged in the shock absorber sleeve, and a orifice;
所述活塞杆内端伸入所述减震器套筒内,与活塞直接或者间接连接,所述活塞杆外端伸出所述减震器套筒外;The inner end of the piston rod extends into the shock absorber sleeve and is directly or indirectly connected to the piston, and the outer end of the piston rod extends out of the shock absorber sleeve;
其中,所述减震器套筒内还设有一发电组件,所述发电组件包括密封壳体、涡轮、定子、及转子;Wherein, a power generation component is also provided in the shock absorber sleeve, and the power generation component includes a sealed casing, a turbine, a stator, and a rotor;
所述定子固定安装于所述密封壳体内,所述转子可转动地安装于所述密封壳体内;所述转子的芯轴伸出所述密封壳体外,所述涡轮固定安装在伸出所述密封壳体外的所述芯轴上。The stator is fixedly installed in the sealed housing, and the rotor is rotatably installed in the sealed housing; the core shaft of the rotor protrudes outside the sealed housing, and the turbine is fixedly installed in the sealed housing. Seal the outside of the housing on the mandrel.
本实用新型技术方案,由于将感应线圈置于减震器套筒内,使得感应线圈与永磁体之间无铁介质的阻碍,所以可以避免磁场被削弱,保证了发电效率。同时,由于采用了将整个发电组件组装在一起后装入减震器套筒内的方案,转子和定子被密封安装在密封壳体内,而仅将转子的芯轴引出该密封壳体外,可有效地将阻尼液隔绝在密封壳体外,防止转子及定子直接置于阻尼液中。可有效地减小转子所受阻力,转子转动更顺畅,发电组件的发电效率更高,避免漆包线长期浸泡在阻尼液中被腐蚀导致漏电。同时,本实用新型提供的阻尼减震器结构比较简单,制造成本较低,具有实际应用价值。In the technical solution of the utility model, since the induction coil is placed in the shock absorber sleeve, there is no iron medium between the induction coil and the permanent magnet, so that the magnetic field is prevented from being weakened, and the power generation efficiency is ensured. At the same time, due to the adoption of the scheme of assembling the entire power generation assembly and then putting it into the shock absorber sleeve, the rotor and the stator are sealed and installed in the sealed casing, and only the mandrel of the rotor is led out of the sealed casing, which can effectively The damping fluid is isolated from the sealed casing to prevent the rotor and stator from being directly placed in the damping fluid. It can effectively reduce the resistance of the rotor, the rotor rotates more smoothly, the power generation efficiency of the power generation component is higher, and the enameled wire is soaked in the damping liquid for a long time and is corroded to cause leakage. At the same time, the structure of the damping shock absorber provided by the utility model is relatively simple, the manufacturing cost is low, and it has practical application value.
优选地,所述密封壳体固定在所述活塞或者所述活塞杆或者所述减震器套筒内壁上。Preferably, the sealing housing is fixed on the piston or the piston rod or the inner wall of the shock absorber sleeve.
优选地,所述涡轮的个数为2个,所述转子的芯轴分别从所述密封壳体的两端伸出,两个所述涡轮分别固定安装在所述伸出所述密封壳体的所述芯轴两端。其可以更大程度的利用密封壳体两侧的阻尼液线性流动,两个涡轮同时驱动转子转动,性价比更好。Preferably, the number of the turbines is two, the mandrel shafts of the rotor protrude from both ends of the sealed housing respectively, and the two turbines are fixedly installed on the two ends of the sealed housing respectively. both ends of the mandrel. It can make greater use of the linear flow of the damping fluid on both sides of the sealed casing, and the two turbines drive the rotor to rotate at the same time, which is more cost-effective.
优选地,所述活塞包括横向的活塞本体及纵向的侧围圆柱面,所述密封壳体固定于所述活塞本体上,所述芯轴与所述活塞杆转动连接。该种方式将发电组件集成在所述活塞上,集成度更高。Preferably, the piston includes a transverse piston body and a longitudinal side cylindrical surface, the sealing housing is fixed on the piston body, and the mandrel is rotatably connected to the piston rod. In this way, the power generation component is integrated on the piston, and the integration degree is higher.
优选地,所述转动连接具体为将活塞杆的一端设置成膨胀部,该膨胀部下端设置台阶孔,该台阶孔内安装轴承,转子的芯轴装入该轴承内。Preferably, the rotational connection specifically includes setting one end of the piston rod as an expansion part, a stepped hole is provided at the lower end of the expansion part, a bearing is installed in the stepped hole, and the core shaft of the rotor is inserted into the bearing.
优选地,所述侧围圆柱面上设有环形的密封圈安装槽,所述密封圈安装槽内安装有活塞密封圈。所述活塞密封圈可阻止阻尼液从活塞与减震器套筒之间的间隙通过。Preferably, an annular sealing ring installation groove is provided on the side surrounding cylindrical surface, and a piston sealing ring is installed in the sealing ring installation groove. The piston sealing ring can prevent damping fluid from passing through the gap between the piston and the shock absorber sleeve.
优选地,所述转子的芯轴与所述密封壳体之间安装有轴承,并通过一壳体密封圈实现所述芯轴与所述密封壳体之间的密封。保证了转子芯轴与密封壳体之间相对转动的顺滑,同时,有效防止阻尼液进入所述密封壳体内。Preferably, a bearing is installed between the core shaft of the rotor and the sealing housing, and the sealing between the core shaft and the sealing housing is realized by a housing sealing ring. The smooth relative rotation between the rotor core shaft and the sealing housing is ensured, and at the same time, the damping fluid is effectively prevented from entering the sealing housing.
优选地,所述密封壳体内的所述转子上固定安装有永磁体,所述密封壳体内的所述定子上固定安装有感应线圈;或者所述密封壳体内的所述转子上固定安装有感应线圈,所述所述密封壳体内的定子上固定安装有永磁体。Preferably, a permanent magnet is fixedly installed on the rotor in the sealed housing, an induction coil is fixedly installed on the stator in the sealed housing; or an induction coil is fixedly installed on the rotor in the sealed housing. a coil, and a permanent magnet is fixedly installed on the stator inside the sealed casing.
优选地,还包括减震弹簧及防尘罩,所述减震弹簧设置在所述减震器套筒外,所述防尘罩设置在所述减震器套筒外及活塞杆外露部分的外围。所述减震弹簧起缓和冲击的作用,在经过不平路面时,将“大能量一次冲击”变为“小能量多次冲击”,所述防尘罩起到有效防止灰层进入的作用。Preferably, it also includes a shock absorber spring and a dust cover, the shock absorber spring is arranged outside the shock absorber sleeve, and the dust cover is arranged outside the shock absorber sleeve and on the exposed part of the piston rod peripheral. The shock-absorbing spring plays the role of mitigating the impact, and when passing through an uneven road surface, it changes "one impact with high energy" into "multiple impacts with small energy", and the dust cover effectively prevents the entry of the dust layer.
优选地,所述阻尼孔上设有单向阀。Preferably, a one-way valve is provided on the damping hole.
附图说明Description of drawings
图1是本实用新型实施例提供的一种阻尼减震器整体示意图;Figure 1 is an overall schematic diagram of a damping shock absorber provided by an embodiment of the present invention;
图2是本实用新型实施例提供的第二种阻尼减震器整体示意图;Fig. 2 is the overall schematic diagram of the second damping shock absorber provided by the embodiment of the present invention;
图3是本实用新型实施例提供的第三种阻尼减震器整体示意图;Fig. 3 is the overall schematic diagram of the third damping shock absorber provided by the embodiment of the present invention;
图4是本实用新型实施例提供的第四种阻尼减震器整体示意图;Fig. 4 is an overall schematic diagram of the fourth damping shock absorber provided by the embodiment of the present invention;
图5是本实用新型实施例提供的第五种阻尼减震器整体示意图;Fig. 5 is an overall schematic diagram of the fifth damping shock absorber provided by the embodiment of the present invention;
图6是本实用新型实施例提供的发电组件示意图;Fig. 6 is a schematic diagram of a power generation assembly provided by an embodiment of the present invention;
图7是本实用新型实施例提供的发电组件设置于活塞上局部示意图;Fig. 7 is a partial schematic diagram of the power generation component provided on the piston provided by the embodiment of the utility model;
图8是本实用新型实施例提供的一种活塞杆与转子的芯轴连接放大示意图;Fig. 8 is an enlarged schematic diagram of the connection between the piston rod and the mandrel of the rotor provided by the embodiment of the present invention;
图9是本实用新型实施例提供的另一种活塞杆与转子的芯轴连接放大示意图;Fig. 9 is an enlarged schematic diagram of another connection between the piston rod and the rotor mandrel provided by the embodiment of the present invention;
图10是图9的俯视示意图。FIG. 10 is a schematic top view of FIG. 9 .
其中,1、减震弹簧;2、活塞杆;3、活塞;4、减震器套筒;5、发电组件;6、防尘罩;21、上端支座;22、膨胀部;23、支架;24、止推轴承;31、活塞本体;32、侧围圆柱面;33、活塞密封圈;41、下端支座;50、密封壳体;51、芯轴;52、涡轮;53、转子;54、定子;55、阻尼孔;56、单向阀;57、壳体密封圈;LS、螺栓;LK、螺孔。Among them, 1. Damping spring; 2. Piston rod; 3. Piston; 4. Shock absorber sleeve; 5. Power generation component; 6. Dust cover; 21. Upper support; 22. Expansion part; ; 24, thrust bearing; 31, piston body; 32, side wall cylindrical surface; 33, piston sealing ring; 41, lower end support; 50, sealing shell; 51, mandrel; 52, turbine; 53, rotor; 54. Stator; 55. Damping hole; 56. One-way valve; 57. Shell sealing ring; LS, bolt; LK, screw hole.
具体实施方式Detailed ways
为了使本实用新型所解决的技术问题、技术方案及有益效果更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。In order to make the technical problems, technical solutions and beneficial effects solved by the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.
实施例Example
如图1-图5所示,本例提供了一种阻尼减震器,包括减震器套筒4、活塞杆2及活塞3;所述减震器套筒4内设置有阻尼流体;所述活塞3设置于所述减震器套筒4内。如图7所示,活塞3上设置有阻尼孔55。作为一种优选方式,也可以在阻尼孔55上设置单向阀56。活塞3将减震器套筒4内空间分成两部分腔室,为方便描述,称为上腔室和下腔室。阻尼孔55一般至少设置两个,其上均设置单向阀56,如此,当活塞3相对减震器套筒4向上运动时,下腔室的阻尼液通过阻尼孔55向上腔室流动,当活塞3相对减震器套筒4向下运动时,上腔室的阻尼液通过阻尼孔55向下腔室流动。事实上,阻尼孔的位置并不特别限制,只要能保证阻尼液在活塞上下运动过程中,使该阻尼液起到阻尼的作用即可。As shown in Figures 1-5, this example provides a damping shock absorber, including a
阻尼流体一般包括空气或阻尼液(油液),阻尼减震器因阻尼流体的不同,一般可以分为液力减震器和空气减震器,本例以液力减震器为例进行说明。Damping fluid generally includes air or damping fluid (oil), and damping shock absorbers can generally be divided into hydraulic shock absorbers and air shock absorbers due to different damping fluids. This example uses hydraulic shock absorbers as an example to illustrate .
如图1-图5所示,一般来说可以将减震弹簧1作为减震器的一部分,因此阻尼减震器还可以包括减震弹簧1,所述减震弹簧1设置在所述减震器套筒4外。也可不将减震弹簧1作为减震器的一部分,而只将其作为与减震器平行的一个元件。减震弹簧1是一弹性元件,起缓和冲击的作用,在经过不平路面时,将“大能量一次冲击”变为“小能量多次冲击”,其会使得弹簧吸震后反弹造成震荡,而减震器就是逐步将“小能量多次冲击”减少。因此需要并联安装减震器,用来抑制减震弹簧1吸震后反弹时的震荡及来自路面的冲击。As shown in Figures 1-5, generally speaking, the shock absorber spring 1 can be used as a part of the shock absorber, so the damper shock absorber can also include a shock absorber spring 1, and the shock absorber spring 1 is arranged on the
优选地,一般在减震器套筒4外及活塞杆2从减震器套筒内伸出的外露的部分外围还可以设置防尘罩6,起到有效防止灰层进入减震器套筒内的作用。Preferably, generally outside the
其工作原理是当车架(或车身)和车桥间震动而出现相对运动时,减震器内的活塞3上下移动,减震器腔内的油液便反复地从一个腔经过不同的阻尼孔55流入另一个腔内。此时阻尼孔55孔壁与油液间的摩擦和油液分子间的内摩擦对震动形成阻尼力,使汽车震动能量转化为油液热能,再由减震器吸收散发到大气中,如此,起到减震的作用。Its working principle is that when the frame (or body) and the axle vibrate and there is relative movement, the
如图1-图5所示,其中,所述活塞杆2内端伸入所述减震器套筒4内,与活塞3直接或者间接连接,所述活塞杆2外端伸出所述减震器套筒4外。现有活塞杆2直接与活塞3相连,活塞杆2的外端与减震器套筒4分别连接到车架(或车身)及车桥上,一般来说,活塞杆2通过其上端支座21安装在车架上,而减震器套筒4通过其下端支座41安装在车桥上。如此,车辆上下震动将使得活塞3在减震器套筒4内做相对地上下运动。本实用新型则因为在减震器套筒4内加入了发电组件5,因此,也可能是间接连接的方式。As shown in Figures 1-5, wherein, the inner end of the
活塞3、活塞杆2、减震器套筒4、减震弹簧1等为本领域技术人员所公知,因此,只做简单描述,下面对本实用新型改进的内容进行细化说明。
如图1-图5所示,所述减震器套筒4内还设有一发电组件5。如图6所示,所述发电组件5包括密封壳体50、涡轮52、定子54、及转子53。As shown in FIGS. 1-5 , a
所述密封壳体50可以固定在所述活塞3或者所述活塞杆2或者所述减震器套筒4内壁上。密封壳体50的位置即该发电组件5的位置,本例中的发电组件5,其原理主要是利用定子54及转子53的相对运动,应用电磁感应原理,通过感应线切割磁场产生感应电流。转子53的转动由涡轮52旋转带动,涡轮52的旋转由阻尼流体的流动驱动。因此,只要阻尼流体能在减震器套筒4内流动,就可以使得涡轮52转动进而带动转子53转动,而只要在活塞3上设置阻尼孔55,就可保证车辆在上下震动时,阻尼流体能在该减震器套筒4内流动,因此该密封壳体50(或发电组件5)放置的位置并不重要,只要置于该减震器套筒4内即可。The sealing
如图2、图4所示,可以将该密封壳体50可以固定连接在活塞3上,图中该活塞杆上设有膨胀部22,该膨胀部22可以视作活塞,此时,密封壳体50(或者发电组件5)将在减震器套筒4内随活塞3(或活塞杆2)沿减震器套筒4轴向相对运动,密封壳体50与活塞3无相对运动,密封壳体50内的转子53将随涡轮52旋转,即可理解,涡轮52及与其一体的转子53将在减震器套筒4内做旋转运动和沿减震器套筒4轴向的上下运动。图1所示的方式为通过转子53的芯轴51与活塞3连接,转子53将相对于活塞3转动,同时,将跟随活塞3上下运动。As shown in Fig. 2 and Fig. 4, the sealing
如图1、图3所示,可以看作是一种将密封壳体50(或发电组件)固定在活塞杆2上的具体方式,此时活塞杆上的膨胀部22可以不看作是活塞。此种方式可以看作将发电组件5集成在所述活塞3上,将活塞和所述发电组件作为一体连接到活塞杆上。具体如图7,所述活塞3包括横向的活塞本体31及纵向的侧围圆柱面32,所述阻尼孔55设置在所述活塞本体31上,所述密封壳体50固定于所述活塞本体31上。同时,所述侧围圆柱面32上设有环形的密封圈安装槽,所述密封圈安装槽内安装有活塞密封圈33,所述活塞密封圈33可阻止阻尼液从活塞3与减震器套筒4之间的间隙通过。涡轮52则固定安装在伸出所述密封壳体50外的芯轴51上。转子53的芯轴51则与活塞杆2转动连接。此种方式,可以看作是活塞3与活塞杆2间接连接,即活塞杆2通过转子53的芯轴51与活塞3连接。该种方式将发电组件5集成在所述活塞3上,其集成度更高。密封壳体50与活塞杆2无相对运动,此时,密封壳体50(或者发电组件5)将在减震器套筒4内随活塞杆2沿减震器套筒4轴向相对运动,同样地,涡轮52及与其一体的转子53将在减震器套筒4内做旋转运动和沿轴向的上下运动。此时,转子53的芯轴51伸出所述密封壳体50外,分别与活塞杆2及活塞3转动连接。且在该伸出所述密封壳体50外的芯轴51上固定安装所述涡轮52。As shown in Figures 1 and 3, it can be regarded as a specific way to fix the sealing housing 50 (or power generation assembly) on the
如图5所示,也可以将密封壳体50(或发电组件5)固定在减震器套筒4内壁上,而密封壳体50与活塞3及活塞杆2之间存在沿减震器套筒4轴向的相对运动,此种方式,活塞3和活塞杆2连接,活塞3和活塞杆2将相对减震器套筒4做沿减震器套筒4轴向的相对运动,而密封壳体50(或者发电组件5)将不随活塞杆2或活塞3运动,当活塞3在减震器套筒4内运动时,将驱动阻尼流体在上腔室和下腔室之间流动,阻尼流体的流动带动涡轮52的转动,涡轮52的转动即使得与其一体的转子53转动。如果该密封壳体50与减震器套筒4间完全无间隙,作为优选地方式,还可以在该密封壳体50上设置过流孔,允许密封壳体50两侧的阻尼液能从该过流孔中流过,即可作为阻尼孔使用,但该阻尼孔的设置不能将阻尼液引入密封壳体50中。若密封壳体50与减震器套筒4间有间隙,且该间隙足以使的密封壳体50上下两部分腔室之间的阻尼液无阻碍流动,则也可不必设置过流孔。As shown in Figure 5, the sealing housing 50 (or the power generation assembly 5) can also be fixed on the inner wall of the
此种方式可看出,发电组件5不一定需要与活塞杆2或活塞3连接,只要其置于减震器套筒4内,阻尼液能带动涡轮52旋转,而涡轮52能使与其一体的转子53旋转即可。In this way, it can be seen that the
图6、图7所示,对发电组件5作了详细的描述,该密封壳体50呈一空心圆筒状,其内装有定子54和转子53,所述芯轴51与所述活塞杆2转动连接。所述定子54固定安装于所述密封壳体50内,所述转子53可转动地安装于所述密封壳体50内;所述转子53的芯轴51伸出所述密封壳体50外,所述涡轮52固定安装在伸出所述密封壳体50外的所述芯轴51上。本例中所谓的转动连接,指连接的两部件之间,相互连接在一起,同时两者之间还可实现相对转动。在理解该相对转动的原理的基础上,本领域的人员很容易知道如何实施,如在连接处安装轴承。图1-图4将已经提供了两种简单实施的方式,足以对此进行说明。因为转子53相对于密封壳体50也可以转动,同时在该转子53与密封壳体50的连接处还需要防止阻尼液进入密封壳体50内,因此,所述转子53的芯轴51与所述密封壳体50之间还需要安装轴承,并通过一壳体密封圈57实现所述芯轴51与所述密封壳体50之间的密封。如此,轴承保证了转子53的芯轴51与密封壳体50之间相对转动的顺滑,同时,壳体密封圈57可有效防止阻尼液进入所述密封壳体50内。As shown in Figures 6 and 7, the
涡轮52的个数并不限制,只要能起到带动转子53转动即可,优选地,所述涡轮52的个数为2个,所述转子53的芯轴51分别从所述密封壳体50的两端伸出,两个所述涡轮52分别固定安装在所述伸出所述密封壳体50的所述芯轴51两端。安装2个,其可以更大程度的利用密封壳体50两侧的阻尼液线性流动,两个涡轮52同时驱动转子53转动,也可以设置2个以上的涡轮52,但必要性低,设置2个涡轮52的性价比更好。涡轮52安装在伸出所述密封壳体50的芯轴51上,意味着其浸泡在阻尼液中,因此可受阻尼液的作用力,将阻尼液的线性流动转化为涡轮52的转动。The number of the
转子53必须能旋转,如果转子53的芯轴51安装在减震器套筒4内的各部件(比如活塞杆2、活塞3)上时,需要与连接的部件之间可相对转动。要实现相对转动有很多方式,以芯轴51与活塞杆2转动连接为例,首先请参考图3、图4,并结合其放大示意图如图9、图10理解,在活塞杆2的末端设置膨胀部22(该膨胀部22也可看作活塞3),另外设置一支架23,分别在该膨胀部22及支架23上设置螺孔LK及阻尼孔55,通过螺栓LS实现膨胀部22及支架23的连接,同时,在支架23中设置芯轴51的安装孔,可将该芯轴51装入该安装孔中,将其末端固定在所述支架23和膨胀部22之间的容纳空间中,同时,允许该芯轴51在该安装孔内转动,作为优选方式,最好能在支架23上安装轴承,这样,更便于芯轴51的转动。可以将阻尼孔55及螺孔LK如图10所示方式排布,即图10中所示的部分孔可作为阻尼孔55,部分孔作为螺孔LK,阻尼孔55与螺孔LK的个数不限。The
作为另外一种实施方式,请参考图1、图2,并结合放大示意图如图8理解,也可将活塞杆2的一端设置成膨胀部22,该膨胀部22下端设置台阶孔,该台阶孔内安装轴承,比如止推轴承24,转子53的芯轴51装入该止推轴承24内,如此,也即实现了活塞杆2与芯轴51的转动连接。如果要将芯轴51与活塞3转动连接,其原理也是一样的,只要在两者之间安装轴承等方式即可实现。当然,也不一定非要像图8-图10中的方式一样设置膨胀部22,若活塞杆2直径足够,可直接在活塞杆2内设置轴孔,轴孔内安装轴承,直接将芯轴51通过该轴承装入轴孔即可。或者,若芯轴51的直径足够,也可在芯轴51上设置轴孔,将活塞杆2装配入该轴孔中,这样芯轴51也可以在活塞杆2上旋转。总言之,使芯轴51与活塞杆2能相对转动的方式有很多中,本实用新型实施例中无法穷举,上述已经做了足够多解释,足以指导本领域技术人员在无需付出创造性劳动的情况下实现活塞杆2与芯轴51之间或者活塞3与芯轴51之间的转动连接。As another embodiment, please refer to Fig. 1 and Fig. 2, and understand it in combination with the enlarged schematic diagram in Fig. 8, one end of the
涡轮52是一种将流动工质的能量转换为机械功的旋转式动力部件。本例中涡轮52的结构没有特别限定,只要能将阻尼液的线性运动转化为涡轮52的旋转运动即可,不再赘述。The
转子53和定子54最主要的作用是实现永磁体和感应线圈之间的相对运动,以达到感应线圈切割磁感线产生感应电流的目的,因此,转子53和定子54上必须分别安装磁铁和感应线圈。即可以采用在密封壳体内的转子53上固定安装永磁体,所述密封壳体内的定子54上固定安装感应线圈的方式;或者也可以采用在密封壳体内的转子53上固定安装感应线圈,所述在所述密封壳体内的定子54上固定安装永磁体的方式。The most important function of the
在转子53上安装永磁体,在定子54上安装感应线圈的方式相对简单,只要将感应线圈的正、负端引出该密封壳体50外即可。若是采用在转子53上安装感应线圈,而在定子54上安装永磁体的方式,要考虑感应线圈的正、负端引出的问题,这也很简单,发电机一般采用电刷及滑环配合的方式引出,本例可以采用相同的方式,本领域人员也无需付出创造性的劳动即可实现,不再赘述。Installing the permanent magnet on the
由于车辆竖直方向震动带动活塞3在减震器套筒4内上下运动,使得其内的阻尼流体通过活塞3上的阻尼孔55在活塞3隔开的上腔室和下腔室之间往复流动,阻尼流体的流动推动涡轮52做转动运动,涡轮52带动转子53转动,转子53上的永磁体或者感应线圈即做高速旋转运动(定子54上对应为感应线圈或者永磁体)。如此,将竖直方向的上下运动转换为旋转运动,带动转子53上的永磁体或者感应线圈旋转,感应线圈切割磁力线,产生感应电流,如此,即实现了将振动能量转化成电能的过程,一般还还包括一整流器,所述整流器的输入端与所述感应线圈的两端电连接,输出端与蓄电池电连接。用于将发电组件5产生的交流电整流成直流电,以便存储入蓄电池中。如此,活塞3的上下震动使得涡轮52进行正反转运动,使得线圈里产生的是交流电,交流电经整流器整流变成直流电,存储在车载蓄电池中,从而回收减震器能量。电能储存到电池时,可以利用车载电池的负极搭铁的特性,因此与蓄电池负极连接不必用导线。Due to the vertical vibration of the vehicle, the
本实施例中的阻尼减震器将振动能量转化为电能的同时,不改变原有减震器的减震缓冲效能。The damping shock absorber in this embodiment converts the vibration energy into electrical energy without changing the shock absorbing performance of the original shock absorber.
由于本实用新型实施例的阻尼减震器将感应线圈置于减震器套筒4内,使得感应线圈与永磁体之间无铁介质的阻碍,所以可以避免磁场被削弱,保证了发电效率。同时,由于采用了将整个发电组件5组装在一起后装入减震器套筒4内的方案,转子53和定子54被密封安装在密封壳体50内,而仅将转子53的芯轴51引出该密封壳体50外,可有效地将阻尼液隔绝在密封壳体50外,防止转子53及定子54直接置于阻尼液中。可有效地减小转子所受阻力,转子转动更顺畅,发电组件5的发电效率更高,同时避免漆包线(即缠绕在转子或定子上的感应线,该感应线为铜线外包裹漆层的漆包线)长期浸泡在阻尼液中被腐蚀导致漏电。本实用新型提供的阻尼减震器可基于目前车用减震器设计,结构比较简单,成本较低,具有实际应用价值。Since the damping shock absorber of the embodiment of the utility model places the induction coil in the
以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present utility model shall be included in this utility model. within the scope of protection of utility models.
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN104819241A (en) * | 2015-04-29 | 2015-08-05 | 淮阴工学院 | Built-in blade motor type energy recovery absorber |
CN104875616A (en) * | 2015-04-29 | 2015-09-02 | 南宁燎旺车灯有限责任公司 | Electrically driven automobile braking energy recovery system |
CN105546034A (en) * | 2016-03-04 | 2016-05-04 | 江苏大学 | Impeller type inertia and damping device |
CN110638269A (en) * | 2019-09-23 | 2020-01-03 | 河南省博思创伟电子科技有限公司 | Exhibition is with ventilating display device that stops along with |
CN113124086A (en) * | 2021-02-26 | 2021-07-16 | 江苏开沃汽车有限公司 | Multi-cavity shock absorber for energy recovery and working method |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN104819241A (en) * | 2015-04-29 | 2015-08-05 | 淮阴工学院 | Built-in blade motor type energy recovery absorber |
CN104875616A (en) * | 2015-04-29 | 2015-09-02 | 南宁燎旺车灯有限责任公司 | Electrically driven automobile braking energy recovery system |
CN105546034A (en) * | 2016-03-04 | 2016-05-04 | 江苏大学 | Impeller type inertia and damping device |
CN110638269A (en) * | 2019-09-23 | 2020-01-03 | 河南省博思创伟电子科技有限公司 | Exhibition is with ventilating display device that stops along with |
CN110638269B (en) * | 2019-09-23 | 2020-12-15 | 广州枫烨文化科技有限公司 | Exhibition is with ventilating display device that stops along with |
CN113124086A (en) * | 2021-02-26 | 2021-07-16 | 江苏开沃汽车有限公司 | Multi-cavity shock absorber for energy recovery and working method |
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