CN203400890U - Flux cleaning unit - Google Patents
Flux cleaning unit Download PDFInfo
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- CN203400890U CN203400890U CN201320322746.5U CN201320322746U CN203400890U CN 203400890 U CN203400890 U CN 203400890U CN 201320322746 U CN201320322746 U CN 201320322746U CN 203400890 U CN203400890 U CN 203400890U
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- 238000004140 cleaning Methods 0.000 title claims abstract description 96
- 230000004907 flux Effects 0.000 title claims description 39
- 239000007788 liquid Substances 0.000 claims abstract description 60
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 39
- 239000000843 powder Substances 0.000 claims abstract 3
- 239000012530 fluid Substances 0.000 claims description 10
- 239000007921 spray Substances 0.000 claims description 2
- 238000007599 discharging Methods 0.000 claims 1
- 238000005086 pumping Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 239000002904 solvent Substances 0.000 abstract description 5
- 238000000926 separation method Methods 0.000 description 19
- 238000000034 method Methods 0.000 description 6
- 238000010438 heat treatment Methods 0.000 description 4
- 238000011010 flushing procedure Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 229910000679 solder Inorganic materials 0.000 description 3
- 238000005476 soldering Methods 0.000 description 3
- 238000005406 washing Methods 0.000 description 3
- 238000003466 welding Methods 0.000 description 3
- 239000012141 concentrate Substances 0.000 description 2
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 description 1
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 description 1
- 238000004506 ultrasonic cleaning Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 238000004065 wastewater treatment Methods 0.000 description 1
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- Cleaning By Liquid Or Steam (AREA)
Abstract
Description
技术领域 technical field
本实用新型涉及一种清洗单元,尤其是一种关于利用高压高温的水刀流去除助焊剂的清洗单元,且清洗液还可被回收再利用。 The utility model relates to a cleaning unit, in particular to a cleaning unit which utilizes high-pressure and high-temperature water jet flow to remove flux, and the cleaning liquid can be recycled and reused. the
背景技术 Background technique
助焊剂通常是以松香为主要成分的混合物,是保证焊接过程顺利进行的辅助材料。焊接是电子装配中的主要工艺过程,助焊剂是焊接时使用的辅料,助焊剂的主要作用是清除焊料和被焊母材表面的氧化物,使金属表面达到必要的清洁度,防止焊接时表面的再次氧化,降低焊料表面张力,提高焊接性能,助焊剂性能的优劣,直接影响到电子产品的质量。 Flux is usually a mixture of rosin as the main component, which is an auxiliary material to ensure the smooth progress of the soldering process. Welding is the main process in electronic assembly. Flux is an auxiliary material used in welding. The main function of flux is to remove the oxides on the surface of the solder and the base material to be welded, so that the metal surface can reach the necessary cleanliness and prevent the surface from being welded during welding. The re-oxidation of the solder reduces the surface tension of the solder and improves the soldering performance. The performance of the flux directly affects the quality of electronic products. the
但是助焊剂或油渍会妨碍电子元件讯号的传输,因此多需进行清洗作业以将助焊剂或油渍溶解并去除。助焊剂一般有水溶性助焊剂及油溶性助焊剂两种,水溶性助焊剂的去除方式多是直接以清水进行冲洗,而油溶性助焊剂则是以溶剂进行冲洗来将其去除。此外,还有藉由超音波洗净以将助焊剂或油渍去除的清洗作业方式,其虽可以有效的去除助焊剂或油渍,但超音波会伤害电子元件,导致电子元件加速老化。 However, flux or oil stains will hinder the transmission of electronic component signals, so cleaning operations are often required to dissolve and remove the flux or oil stains. Soldering flux generally has two types: water-soluble flux and oil-soluble flux. The removal method of water-soluble flux is mostly directly washed with water, while oil-soluble flux is removed by washing with solvent. In addition, there is also a cleaning method that uses ultrasonic cleaning to remove flux or oil stains. Although it can effectively remove flux or oil stains, ultrasonic waves will damage electronic components and cause accelerated aging of electronic components. the
实用新型内容 Utility model content
然而现有技术利用冲洗方式清除助焊剂的效果不佳,原因在于冲洗时难以将水流有效集中在电子元件的表面,且冲洗的水流力道不足,因此难以将具粘着性的助焊剂从电子元件去除,如要达到去除助焊剂的目的,就必须重复地进行冲洗,因此导致清水或溶剂的用量倍增,制造成本也因而攀升。再者,冲洗完的清水因已混有助焊剂或油渍,也不能回收再利用,而必须送至废水处理场,如此不仅增加制造成本,更浪费水资源,如无妥善处理或外泄,将会对自然环境造成影响。 However, in the prior art, the effect of using the flushing method to remove the flux is not good, because it is difficult to effectively concentrate the water flow on the surface of the electronic component during flushing, and the force of the flushing water flow is insufficient, so it is difficult to remove the sticky flux from the electronic component , in order to achieve the purpose of removing the flux, it is necessary to repeatedly rinse, thus resulting in the doubling of the amount of water or solvents, thus increasing the manufacturing cost. Furthermore, the rinsed clear water cannot be recycled and reused because it has been mixed with flux or oil stains, but must be sent to the waste water treatment plant, which not only increases the manufacturing cost, but also wastes water resources. If it is not properly treated or leaked, it will will affect the natural environment. the
本实用新型的主要目的在于提供一种助焊剂清洗单元,包含一清洗装置, 用以喷射一清洗液于一电子元件上,清除在该电子元件上的一待清除物;一集液槽,该清洗装置设置于该集液槽之中,用以接收混合有待清除物的该清洗液;一分离装置,藉一第一管路而连接于该集液槽的下方,以接收从该集液槽排出的混合有待清除物的该清洗液,该待清除物自然地从该清洗液分离出来,其中该清除物悬浮于该清洗液之上;一循环供液装置,接收自该分离装置的该清洗液,并将该清洗液送回该清洗装置再使用。 The main purpose of the present utility model is to provide a flux cleaning unit, including a cleaning device for spraying a cleaning liquid on an electronic component to remove a thing to be removed on the electronic component; a liquid collection tank, the The cleaning device is arranged in the collecting tank to receive the cleaning liquid mixed with the objects to be removed; a separating device is connected to the bottom of the collecting tank by a first pipeline to receive the liquid from the collecting tank. the discharge of the cleaning liquid mixed with the object to be removed, the object to be removed is naturally separated from the cleaning liquid, wherein the removal object is suspended above the cleaning liquid; a circulating liquid supply device, which receives the cleaning liquid from the separating device liquid, and return the cleaning solution to the cleaning device for reuse. the
本实用新型的特点在于该清洗装置会产生高压高温的水刀流,高压高温的水刀流会直接喷射到该电子元件的两侧面上,因此该清洗装置在清洗时,高压的热水刀流能有效集中在电子元件的表面,且高压冲洗的热水流力道强而有力,因此能有效地将具粘着性的助焊剂从电子元件的两侧表面上去除,且不伤及电子元件的表面,进而提高电子产品的质量及良率。 The utility model is characterized in that the cleaning device can generate high-pressure and high-temperature water jet flow, and the high-pressure and high-temperature water jet flow can be directly sprayed on both sides of the electronic component. Therefore, when the cleaning device is cleaning, the high-pressure hot water jet flow It can effectively concentrate on the surface of electronic components, and the hot water flow of high-pressure washing is strong and powerful, so it can effectively remove sticky flux from both sides of electronic components without damaging the surface of electronic components , thereby improving the quality and yield of electronic products. the
本实用新型的另一特点在于,该集液槽将所收集到该清洗液清除的该待清洗物连同该清洗液送给该分离装置进行分离处理,该循环供液装置再将分离出的该清洗液供给该清洗装置做清洗处理使用,因此该清洗液可以被回收再利用,大幅节省清水或溶剂的用量,而大幅降低制造成本,也能避免影响自然环境。 Another feature of the present invention is that the collecting tank sends the object to be cleaned collected by the cleaning liquid together with the cleaning liquid to the separation device for separation treatment, and the circulating liquid supply device then separates the separated The cleaning solution is supplied to the cleaning device for cleaning treatment, so the cleaning solution can be recycled and reused, which greatly saves the amount of water or solvent used, greatly reduces the manufacturing cost, and avoids affecting the natural environment. the
附图说明 Description of drawings
图1为本实用新型的助焊剂清洗单元的侧面示意图;以及 Fig. 1 is the side schematic diagram of flux cleaning unit of the present utility model; And
图2为本实用新型的助焊剂清洗单元的前视图。 Fig. 2 is a front view of the flux cleaning unit of the present invention. the
其中,附图标记说明如下: Among them, the reference signs are explained as follows:
100 助焊剂清洗单元 100 flux cleaning unit
1 清洗装置 1 Cleaning device
11、13 水刀装置 11, 13 Water jet device
111 喷口 111 spout
T11 第一管路 T11 The first pipeline
2 集液槽 2 Liquid collection tank
3 分离装置 3 Separation device
31 分离槽 31 Separation tank
33 溢流槽 33 overflow tank
4 循环供液装置 4 Circulating liquid supply device
6 加热装置 6 Heating device
7 感温装置 7 temperature sensing device
T21 第二管路 T21 Second pipeline
T31、T33 第三管路 T31, T33 third pipeline
d 间隙 d Clearance
具体实施方式 Detailed ways
以下配合图式及元件符号对本实用新型的实施方式做更详细的说明,以令本领域技术人员参照说明书文字能够据以实施。 The implementation of the present utility model will be described in more detail below in conjunction with the drawings and component symbols, so that those skilled in the art can implement it by referring to the description. the
参阅图1,图1为本实用新型的助焊剂清洗单元的侧面示意图,参阅图2,图2为本实用新型的助焊剂清洗单元的前视图。如图1及图2所示,本实用新型的助焊剂清洗单元100包含一清洗装置1、一集液槽2、一分离装置3及一循环供液装置4。
Referring to FIG. 1 , FIG. 1 is a schematic side view of the flux cleaning unit of the present invention. Referring to FIG. 2 , FIG. 2 is a front view of the flux cleaning unit of the present invention. As shown in FIG. 1 and FIG. 2 , the
该清洗装置1用以喷射一清洗液于一电子元件(图未显示)上而清除在该电子元件上的一待清除物,其中该清洗装置1由两水刀装置11、13组成,该两水刀装置11、13各具有多个喷口111,该两水刀装置11、13为相对应的设置且相隔有一间隙d,该间隙d供该电子元件通过,且该电子元件的两侧面分别对应于该两水刀装置11、13的所述喷口111,该清洗液自该两水刀装置11、13的所述喷口111喷射出来。
The cleaning device 1 is used to spray a cleaning liquid on an electronic component (not shown) to remove an object to be removed on the electronic component, wherein the cleaning device 1 is composed of two
较佳的,该清洗液为水或其它适当的液体,而该待清除物则是助焊剂、油、油渍或其它异物。 Preferably, the cleaning liquid is water or other appropriate liquids, and the object to be removed is flux, oil, grease or other foreign matter. the
藉此,当该清洗液自该两水刀装置11、13的所述喷口111喷射出来时,就会形成多道强力的高压水刀流,这些高压水刀流会直接喷射到该电子元件的两侧面上,而有效将该电子元件上的一待清除物移除。较佳的,所述喷口111为夹缝型或狭缝型,以使清洗液自该两水刀装置11、13的所述喷口111喷射出来时形成多道强力的高压水刀流。
Thereby, when the cleaning liquid is ejected from the
该清洗装置1设置于该集液槽2之中,藉以接收混合有待清除物的该清洗液。该分离装置3藉一第一管路T11而连接于该集液槽2的下方,以接收从该集液槽2排出的混合有该待清除物的该清洗液,并将该待清除物及该清 洗液分离出来,其中该清洗液的比重需小于待清除物,以使该待清除物悬浮于该清洗液之上。
The cleaning device 1 is disposed in the
其中该分离装置3包含多个分离槽31。比如参考本实施例所示,该分离装置3包含三个分离槽31,所述分离槽31的底部相连通,如此可以使得被分离出的干净的该清洗液于所述分离槽31之间相互流通;若适当配置所述分离槽31的位置,即可使被分离出的干净的该清洗液流向一预定方向,比如流向该循环供液装置4。
Wherein the
较佳的,本实用新型更包含一溢流槽33,该溢流槽33设置于至少一个或一个以上的分离槽31的外侧,该溢流槽33用以承接自该分离槽31溢出的该待清除物。
Preferably, the utility model further includes an
该循环供液装置4接收自该分离装置3的该清洗液,并将该清洗液输送给该清洗装置1再使用。其中,该循环供液装置4与该分离装置3之间连接有一第二管路T21,使该循环供液装置4得以取用经该分离装置2处理后而得的干净的清洗液,而该循环供液装置4藉由两第三管路T31、T33而连接于该两水刀装置11、13,该循环供液装置4将干净的清洗液经由该两第三管路T31、33输送给该清洗装置1再使用。较佳的该循环供液装置4为一泵浦或一无轴封泵浦。
The circulating
本实用新型的一较佳实施例,该分离装置3内更设置一加热装置6及一感温装置7,该加热装置6根据该感温装置7的感温状态而决定是否将该清洗液加热至一预定温度范围,比如当感温装置7所感测的温度低于该预定温度范围时,该加热装置6即加热该清洗液至该预定温度范围内。
In a preferred embodiment of the present utility model, a
本实用新型的特点在于,该清洗装置1会产生高压高温的水刀流,高压高温的水刀流会直接喷射到该电子元件的两侧面上,因此该清洗装置在清洗时,高压的热水刀流能有效集中在电子元件的表面,且高压冲洗的热水流力道强而有力,因此能有效地将具粘着性的助焊剂从电子元件的两侧表面上去除,且不伤及电子元件的表面,进而提高电子产品的质量及良率。 The utility model is characterized in that the cleaning device 1 can generate a high-pressure and high-temperature water jet flow, and the high-pressure and high-temperature water jet flow can be directly sprayed onto both sides of the electronic component, so when the cleaning device is cleaning, the high-pressure hot water The knife flow can be effectively concentrated on the surface of the electronic components, and the hot water flow of high-pressure washing is strong and powerful, so the sticky flux can be effectively removed from the surfaces of both sides of the electronic components without damaging the electronic components surface, thereby improving the quality and yield of electronic products. the
本实用新型的另一特点在于,该集液槽2将所收集到该清洗液清除的该待清洗物连同该清洗液送给该分离装置3进行分离处理,该循环供液装置4再将分离出的该清洗液供给该清洗装置1做清洗处理使用,因此该清洗液可以被回收再利用,大幅节省清水或溶剂的用量,而大幅降低制造成本,也能 避免影响自然环境。
Another feature of the present utility model is that the
以上所述者仅为用以解释本实用新型的较佳实施例,并非企图据以对本实用新型做任何形式上的限制,因此,凡有在相同的创作精神下所作有关本实用新型的任何修饰或变更,皆仍应包括在本实用新型意图保护的范畴。 The above are only preferred embodiments for explaining the utility model, and are not intended to limit the utility model in any form. Therefore, any modifications related to the utility model under the same creative spirit Or changes, all should still be included in the category that the utility model intends to protect. the
Claims (10)
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CN104209289A (en) * | 2013-06-05 | 2014-12-17 | 久尹股份有限公司 | Soldering flux cleaning device and soldering flux cleaning method |
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