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CN203383969U - Thrust collar installing device used during medium and large hydroelectric generating set maintenance - Google Patents

Thrust collar installing device used during medium and large hydroelectric generating set maintenance Download PDF

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Publication number
CN203383969U
CN203383969U CN201320493179.XU CN201320493179U CN203383969U CN 203383969 U CN203383969 U CN 203383969U CN 201320493179 U CN201320493179 U CN 201320493179U CN 203383969 U CN203383969 U CN 203383969U
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China
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lifting
medium
thrust collar
hydroelectric generating
utility
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崔春
张瑞勇
谢天宇
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MUDANJIANG HYDROELECTRIC GENERATION GENERAL FACTORY OF STATE GRID HEILONGJIANG ELECTRIC POWER Co Ltd
State Grid Corp of China SGCC
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MUDANJIANG HYDROELECTRIC GENERATION GENERAL FACTORY OF STATE GRID HEILONGJIANG ELECTRIC POWER Co Ltd
State Grid Corp of China SGCC
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/20Hydro energy

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Abstract

一种大中型水轮发电机组检修时推力头安装装置,它涉及一种推力头安装装置,具体涉及一种大中型水轮发电机组检修时推力头安装装置。本实用新型为了解决现有大中型水轮发电机组推力头安装时经常出现人为偏差,且效率低下,弊端较多的问题。本实用新型包括高压电动油泵、多通接头、主管道、多个分支管道、多个抬升工具和多个固定架,多个抬升工具呈圆形设置,多通接头设置在所述圆形的中心,每个抬升工具的上端分别各固定安装一个固定架,高压电动油泵的出油口通过主管道与多通接头的进油口连接,多通接头的每个出油口分别各通过一个分支管道与相对应的一个抬升工具的进油口连接。本实用新型用于安装大中型水轮发电机组的推力头。

Figure 201320493179

The utility model relates to a thrust head installation device for overhauling a large and medium hydroelectric generating set, which relates to a thrust head installing device, in particular to a thrust head installing device for overhauling a large and medium hydroelectric generating set. The utility model aims to solve the problems that the thrust heads of the existing large and medium-sized hydroelectric generating sets often have artificial deviations, low efficiency and many disadvantages. The utility model comprises a high-pressure electric oil pump, a multi-way joint, a main pipeline, a plurality of branch pipelines, a plurality of lifting tools and a plurality of fixing frames. The plurality of lifting tools are arranged in a circle, and the multi-way joint is arranged in the center of the circle. , the upper end of each lifting tool is respectively fixed with a fixed frame, the oil outlet of the high-pressure electric oil pump is connected with the oil inlet of the multi-way joint through the main pipe, and each oil outlet of the multi-way joint is respectively passed through a branch pipe Connect with the oil inlet of a corresponding lifting tool. The utility model is used for installing a thrust head of a large and medium-sized hydraulic generator set.

Figure 201320493179

Description

一种大中型水轮发电机组检修时推力头安装装置A thrust head installation device for maintenance of large and medium-sized hydroelectric generating units

技术领域technical field

本实用新型涉及一种推力头安装装置,具体涉及一种大中型水轮发电机组检修时推力头安装装置。The utility model relates to a thrust head installation device, in particular to a thrust head installation device for overhauling large and medium-sized hydraulic generator sets.

背景技术Background technique

一般公知的大中型水轮发电机组推力头安装,方法是推力头连接到镜板后,落到推力瓦上,转子等转动部件落到制动闸上,再在法兰上侧将连接螺栓穿上,用风动板手紧固螺栓,将推力头抬升起来。安装过程需要多人相互配合进行,在法兰的对称四个方位进行螺栓紧固,由于工人的技术熟练程度不同,施工经验的差异,经常导致在安装时出现人为偏差,需要重复安装。同时在紧固螺栓时会掉落铁屑,夹在法兰结合面,是整个安装工作失败。上述工艺,效率低下,弊端很多,需要对其彻底改进。Generally known large and medium-sized hydro-generator thrust head is installed, and the method is that after the thrust head is connected to the mirror plate, it falls on the thrust tile, and the rotating parts such as the rotor fall on the brake brake, and then the connecting bolt is passed through on the upper side of the flange. , tighten the bolts with a pneumatic wrench, and lift the thrust head up. The installation process requires the cooperation of multiple people. The bolts are fastened in four symmetrical directions of the flange. Due to the different technical proficiency of the workers and the difference in construction experience, human errors often occur during installation, and repeated installation is required. At the same time, when the bolts are tightened, iron filings will fall and be caught on the flange joint surface, which will cause the failure of the entire installation work. The above-mentioned process is inefficient and has many disadvantages, so it needs to be improved thoroughly.

实用新型内容Utility model content

本实用新型为解决现有大中型水轮发电机组推力头安装时经常出现人为偏差,且效率低下,弊端较多的问题,进而提出一种大中型水轮发电机组检修时推力头安装装置。The utility model aims to solve the problems of human error, low efficiency and many disadvantages in the installation of the thrust head of the existing large and medium-sized hydroelectric generating units, and further proposes a thrust head installation device for large and medium-sized hydro-generating units during maintenance.

本实用新型为解决上述问题采取的技术方案是:本实用新型包括高压电动油泵、多通接头、主管道、多个分支管道、多个抬升工具和多个固定架,多个抬升工具呈圆形设置,多通接头设置在所述圆形的中心,每个抬升工具的上端分别各固定安装一个固定架,高压电动油泵的出油口通过主管道与多通接头的进油口连接,多通接头的每个出油口分别各通过一个分支管道与相对应的一个抬升工具的进油口连接。The technical scheme adopted by the utility model to solve the above problems is: the utility model comprises a high-pressure electric oil pump, a multi-way joint, a main pipeline, a plurality of branch pipelines, a plurality of lifting tools and a plurality of fixing frames, and the plurality of lifting tools are circular setting, the multi-way joint is arranged in the center of the circle, and a fixing frame is respectively fixedly installed on the upper end of each lifting tool, and the oil outlet of the high-pressure electric oil pump is connected with the oil inlet of the multi-way joint through the main pipe, and the multi-way Each oil outlet of the joint is respectively connected with a corresponding oil inlet of a lifting tool through a branch pipeline.

本实用新型的有益效果是:安装过程中,推力头的抬升非常平稳,并且匀速上升,同时还能实现抬升过程中自动水平调节,使螺栓与孔对正,能够使连接螺栓镶嵌过程中,准确的穿过法兰螺丝孔,并保持螺栓的拉紧状态,紧固螺母,一次镶嵌到位,省时省力;本实用新型避免了法兰结合面进入铁屑,对设备无损伤,避免出现返工问题,整个安装工作一次成功;本实用新型改变了推力头安装工艺,使推力头安装工作效率提高,且安装过程中降低了失败风险。The beneficial effect of the utility model is: during the installation process, the lifting of the thrust head is very stable and rises at a uniform speed, and at the same time, it can also realize automatic level adjustment during the lifting process, so that the bolts and holes can be aligned, and the connecting bolts can be inserted accurately. pass through the flange screw holes, and keep the bolts in a tight state, tighten the nuts, and insert them in place at one time, saving time and effort; the utility model avoids the iron filings entering the flange joint surface, has no damage to the equipment, and avoids the problem of rework , the whole installation work is successful at one time; the utility model changes the installation process of the thrust head, improves the installation efficiency of the thrust head, and reduces the risk of failure during the installation process.

附图说明Description of drawings

图1是本实用新型的俯视图,图2是多通接头的俯视图,图3是图2中A-A向剖视图,图4是抬升工具的主剖视图,图5是图4的俯视图,图6是固定架的主视图,图7是图6的俯视图。Fig. 1 is a top view of the utility model, Fig. 2 is a top view of a multi-way joint, Fig. 3 is a sectional view along A-A in Fig. 2, Fig. 4 is a main sectional view of a lifting tool, Fig. 5 is a top view of Fig. 4, and Fig. 6 is a fixing frame Figure 7 is a top view of Figure 6.

具体实施方式Detailed ways

具体实施方式一:结合图1至图7说明本实施方式,本实施方式所述一种大中型水轮发电机组检修时推力头安装装置包括高压电动油泵1、多通接头2、主管道3、多个分支管道4、多个抬升工具5和多个固定架6,多个抬升工具5呈圆形设置,多通接头2设置在所述圆形的中心,每个抬升工具5的上端分别各固定安装一个固定架6,高压电动油泵1的出油口通过主管道3与多通接头2的进油口连接,多通接头2的每个出油口分别各通过一个分支管道4与相对应的一个抬升工具5的进油口连接。Specific embodiment 1: This embodiment is described in conjunction with Fig. 1 to Fig. 7. A thrust head installation device for large and medium-sized hydroelectric generating units described in this embodiment includes a high-voltage electric oil pump 1, a multi-way joint 2, a main pipeline 3, A plurality of branch pipelines 4, a plurality of lifting tools 5 and a plurality of fixing frames 6, a plurality of lifting tools 5 are arranged in a circle, a multi-way joint 2 is arranged in the center of the circle, and the upper ends of each lifting tool 5 are respectively A fixing frame 6 is fixedly installed, and the oil outlet of the high-pressure electric oil pump 1 is connected to the oil inlet of the multi-way joint 2 through the main pipe 3, and each oil outlet of the multi-way joint 2 is respectively connected through a branch pipe 4 to the corresponding One of the lifting tools 5 is connected to the oil inlet.

本实施方式中高压电动油泵1上设有泄压部件,能够将工作压力泄压,高压电动油泵1的额定工作压力能够提升推力头重量的三倍;主管道3能够承受高压电动油泵1最高压力的1.25倍,每个分支管道4能够承受高压电动油泵1最高压力的1.25倍。In this embodiment, the high-voltage electric oil pump 1 is equipped with a pressure relief component, which can release the working pressure. The rated working pressure of the high-pressure electric oil pump 1 can increase three times the weight of the thrust head; the main pipeline 3 can withstand the maximum pressure of the high-pressure electric oil pump 1 1.25 times of that, each branch pipeline 4 can withstand 1.25 times of the highest pressure of the high-pressure electric oil pump 1 .

具体实施方式二:结合图4和图5说明本实施方式,本实施方式所述一种大中型水轮发电机组检修时推力头安装装置每个抬升工具5包括抬升主体5-1和抬升推杆5-2,抬升推杆5-2的下端插装在抬升主体5-1内,抬升推杆5-2的上端与相对应的一个固定架6的下端连接。其它组成及连接关系与具体实施方式一相同。Specific Embodiment 2: This embodiment will be described in conjunction with Fig. 4 and Fig. 5. Each lifting tool 5 of a thrust head installation device for a large and medium-sized hydroelectric generating set described in this embodiment includes a lifting main body 5-1 and a lifting push rod. 5-2, the lower end of the lifting push rod 5-2 is inserted into the lifting main body 5-1, and the upper end of the lifting push rod 5-2 is connected with the lower end of a corresponding fixing frame 6. Other components and connections are the same as those in the first embodiment.

具体实施方式三:结合图6和图7说明本实施方式,本实施方式所述一种大中型水轮发电机组检修时推力头安装装置的每个固定架6为U形,每个固定架6的底部开有通孔6-1。其它组成及连接关系与具体实施方式一相同。Specific Embodiment Three: This embodiment is described in conjunction with FIG. 6 and FIG. 7. Each fixing frame 6 of the thrust head installation device of a large and medium-sized hydroelectric generating set described in this embodiment is U-shaped, and each fixing frame 6 The bottom has a through hole 6-1. Other components and connections are the same as those in the first embodiment.

具体实施方式四:结合图1说明本实施方式,本实施方式所述一种大中型水轮发电机组检修时推力头安装装置的主管道3是塑料软管制作的主管道3,每个分支管道4是塑料软管制作的分支管道4。其它组成及连接关系与具体实施方式一相同。Specific Embodiment Four: This embodiment is described in conjunction with Fig. 1. The main pipe 3 of the thrust head installation device when a large and medium-sized hydroelectric generating set is overhauled in this embodiment is the main pipe 3 made of plastic hose, and each branch pipe 4 is a branch pipeline 4 made of a plastic hose. Other components and connections are the same as those in the first embodiment.

具体实施方式五:结合图1说明本实施方式,本实施方式所述一种大中型水轮发电机组检修时推力头安装装置的多通接头2的进油口设有快速接头,多通接头2的每个出油口分别各设有一个快速接头。Specific embodiment five: This embodiment is described in conjunction with Fig. 1. The oil inlet of the multi-way joint 2 of the thrust head installation device described in this embodiment is provided with a quick joint when the large and medium-sized hydroelectric generating set is overhauled. Each oil outlet is equipped with a quick connector.

本实施方式的技术效果是:如此设置,方便了主管道3和和分支管道4的拆卸和安装,提高了装置整体的安装效率。其它组成及连接关系与具体实施方式一相同。The technical effect of this embodiment is: such arrangement facilitates the disassembly and installation of the main pipeline 3 and the branch pipeline 4, and improves the overall installation efficiency of the device. Other components and connections are the same as those in the first embodiment.

Claims (5)

1. thrust collar erecting device when a large and medium hydro-generator group is overhauled, it is characterized in that: during described a kind of large and medium hydro-generator group maintenance, the thrust collar erecting device comprises high-voltage electric oil pump (1), multiple-pass joint (2), main pipeline (3), a plurality of laterals (4), a plurality of lifting instruments (5) and a plurality of fixing frame (6), the rounded setting of a plurality of lifting instruments (5), multiple-pass joint (2) is arranged on the center of described circle, the upper end of each lifting instrument (5) respectively fixedly mounts respectively a fixing frame (6), the oil outlet of high-voltage electric oil pump (1) is connected with the filler opening of multiple-pass joint (2) by main pipeline (3), each oil outlet of multiple-pass joint (2) is the respectively filler opening connection with a corresponding lifting instrument (5) by a lateral (4) respectively.
2. thrust collar erecting device when a kind of large and medium hydro-generator group is overhauled according to claim 1, it is characterized in that: each lifting instrument (5) comprises lifting main body (5-1) and lifting push rod (5-2), the lower end of lifting push rod (5-2) is inserted in lifting main body (5-1), and the upper end of lifting push rod (5-2) connects with the lower end of a corresponding fixing frame (6).
3. thrust collar erecting device when a kind of large and medium hydro-generator group is overhauled according to claim 1, it is characterized in that: each fixing frame (6) is U-shaped, and the bottom of each fixing frame (6) has through hole (6-1).
4. thrust collar erecting device when a kind of large and medium hydro-generator group is overhauled according to claim 1, it is characterized in that: main pipeline (3) is the main pipeline (3) that plastic flexible pipe is made, and each lateral (4) is the lateral (4) that plastic flexible pipe is made.
5. thrust collar erecting device when a kind of large and medium hydro-generator group is overhauled according to claim 1, it is characterized in that: the filler opening of multiple-pass joint (2) is provided with rapid pipe joint, and each oil outlet of multiple-pass joint (2) respectively is provided with respectively a rapid pipe joint.
CN201320493179.XU 2013-08-13 2013-08-13 Thrust collar installing device used during medium and large hydroelectric generating set maintenance Expired - Lifetime CN203383969U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103397971A (en) * 2013-08-13 2013-11-20 国家电网公司 Mounting device for push head for maintenance of large and medium-size water-turbine generator set

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103397971A (en) * 2013-08-13 2013-11-20 国家电网公司 Mounting device for push head for maintenance of large and medium-size water-turbine generator set
CN103397971B (en) * 2013-08-13 2015-12-09 国家电网公司 Thrust collar erecting device during a kind of large and medium hydro-generator group maintenance

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Granted publication date: 20140108

Effective date of abandoning: 20151209

C25 Abandonment of patent right or utility model to avoid double patenting