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CN203359561U - Automatic feed blending device - Google Patents

Automatic feed blending device Download PDF

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Publication number
CN203359561U
CN203359561U CN2013204318334U CN201320431833U CN203359561U CN 203359561 U CN203359561 U CN 203359561U CN 2013204318334 U CN2013204318334 U CN 2013204318334U CN 201320431833 U CN201320431833 U CN 201320431833U CN 203359561 U CN203359561 U CN 203359561U
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screw conveyor
automatic feed
preparation
batching device
automatic
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CN2013204318334U
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李宜军
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YICHANG XINXING GUANGDA FEED Co Ltd
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YICHANG XINXING GUANGDA FEED Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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Abstract

一种饲料自动配料装置,包括多个储料仓,每个储料仓下对应设有螺旋输送机;螺旋输送机内设有变频电机,变频电机通过减速器与螺旋叶片轴连接;或者在螺旋输送机内的电机或减速器上设置用于获得转数的旋转传感器。本实用新型提供的一种饲料自动配料装置,通过自动控制螺旋输送机的转速或转数实现原料的自动配制,适用于配制量大且对精度要求不高的原料配制中,例如玉米、麦麸、糠皮、菜籽饼、豆饼、豆渣、果渣等原料的配制,至于精料的配制可以放在后继工序中采用精确称量的方式进行配制,采用本实用新型大幅提高了原料配制速度,且控制非常便利可靠,即便配料称出现故障也不影响生产的正常进行。

An automatic feed batching device, including a plurality of storage bins, each of which is equipped with a screw conveyor correspondingly; the screw conveyor is equipped with a frequency conversion motor, and the frequency conversion motor is connected to the screw blade shaft through a reducer; A rotation sensor for obtaining the number of revolutions is provided on the motor or reducer inside the conveyor. The utility model provides an automatic feed batching device, which realizes the automatic preparation of raw materials by automatically controlling the speed or number of rotations of the screw conveyor, and is suitable for the preparation of raw materials with large preparation volume and low precision requirements, such as corn and wheat bran. , bran, rapeseed cake, bean cake, bean dregs, fruit dregs and other raw materials. As for the preparation of fine materials, it can be prepared in the subsequent process by accurate weighing. The utility model greatly improves the speed of raw material preparation. And the control is very convenient and reliable, even if there is a failure of the ingredient scale, it will not affect the normal production.

Description

饲料自动配料装置Feed automatic batching device

技术领域 technical field

本实用新型涉及饲料生产领域,特别是一种饲料自动配料装置。 The utility model relates to the field of feed production, in particular to an automatic feed batching device.

背景技术 Background technique

现有的饲料生产线,从原料进料至成品打包的生产工程中需要工人进行多次中转,劳动强度高,自动化程度低,生产效率低。 The existing feed production line requires workers to make multiple transfers from raw material feeding to finished product packaging, which has high labor intensity, low degree of automation, and low production efficiency.

现有的原料分配多采用电脑配料秤称重控制配比。采用轮流称量的方式配制原料,存在的问题是效率较低,且电脑配料秤易损坏,从而造成整条生产线停工。 Most of the existing raw material distribution adopts computerized batching scales to weigh and control the proportioning. The problem of using the method of weighing in turn to prepare raw materials is that the efficiency is low, and the computer batching scale is easily damaged, resulting in the shutdown of the entire production line.

发明内容 Contents of the invention

本实用新型所要解决的技术问题是提供一种饲料自动配料装置,可以通过自动控制螺旋输送机的转速或转数实现原料配料的自动控制,提高生产效率。 The technical problem to be solved by the utility model is to provide an automatic feed batching device, which can realize automatic control of raw material batching by automatically controlling the speed or number of revolutions of the screw conveyor, and improve production efficiency.

为解决上述技术问题,本实用新型所采用的技术方案是:一种饲料自动配料装置,包括多个储料仓,每个储料仓下对应设有螺旋输送机; In order to solve the above technical problems, the technical solution adopted by the utility model is: an automatic feed batching device, including a plurality of storage bins, and a screw conveyor is correspondingly provided under each storage bin;

螺旋输送机内设有变频电机,变频电机通过减速器与螺旋叶片轴连接; The screw conveyor is equipped with a frequency conversion motor, which is connected to the screw blade shaft through a reducer;

或者在螺旋输送机内的电机或减速器上设置用于获得转数的旋转传感器。 Or set a rotation sensor for obtaining the number of revolutions on the motor or reducer in the screw conveyor.

在储料仓的上方设有至少一个振动筛,振动筛下设有磁铁除渣器,各个振动筛的筛下通过旋转分配器与各个储料仓连接。 At least one vibrating screen is arranged above the storage bin, and a magnetic slag remover is arranged under the vibrating screen, and the bottom of each vibrating screen is connected with each storage bin through a rotary distributor.

所述的振动筛为两个,磁铁除渣器和旋转分配器也相应地为两个,各个旋转分配器分别与各个储料仓中的一部分连接。 There are two vibrating screens, and there are correspondingly two magnet cleaners and rotary distributors, and each rotary distributor is connected to a part of each storage bin.

有部分的储料仓同时与两个旋转分配器连接。 Some storage bins are connected with two rotary distributors at the same time.

各个螺旋输送机均与储存斗连接,储存斗的下方设有气动闸门。 Each screw conveyor is connected with a storage bucket, and a pneumatic gate is arranged under the storage bucket.

所述的储存斗内设有用于自动称量的配料称。 A batching scale for automatic weighing is arranged in the storage hopper.

本实用新型提供的一种饲料自动配料装置,通过自动控制螺旋输送机的转速或转数实现原料的自动配制,适用于配制量大且对精度要求不高的原料配制中,例如玉米、麦麸、糠皮、菜籽饼、豆饼、豆渣、果渣等原料之间的配制,至于精料的配制可以放在后继工序中采用精确称量的方式进行配制,采用本实用新型大幅提高了原料配制速度,且控制非常便利可靠,即便配料称出现故障也不影响生产的正常进行。 The utility model provides an automatic feed batching device, which realizes the automatic preparation of raw materials by automatically controlling the speed or number of rotations of the screw conveyor, and is suitable for the preparation of raw materials with large preparation volume and low precision requirements, such as corn and wheat bran. , bran, rapeseed cake, bean cake, bean dregs, fruit dregs and other raw materials. As for the preparation of fine materials, it can be prepared in the subsequent process by accurate weighing. The utility model greatly improves the preparation of raw materials. Speed, and the control is very convenient and reliable, even if the batching scale fails, it will not affect the normal production.

附图说明 Description of drawings

下面结合附图和实施例对本实用新型作进一步说明: Below in conjunction with accompanying drawing and embodiment the utility model is further described:

图1为本实用新型的整体结构示意图。 Figure 1 is a schematic diagram of the overall structure of the utility model.

图2为本实用新型的侧视示意图。 Fig. 2 is a schematic side view of the utility model.

图中:振动筛1,磁铁除渣器2,旋转分配器3,储料仓4,螺旋输送机5,储存斗6,气动闸门7,变频电机8。 In the figure: vibrating screen 1, magnet slag remover 2, rotary distributor 3, storage bin 4, screw conveyor 5, storage bucket 6, pneumatic gate 7, frequency conversion motor 8.

具体实施方式 Detailed ways

如图1、2中,一种饲料自动配料装置,包括多个储料仓4,每个储料仓4下对应设有螺旋输送机5;在储料仓4内设有料位器,通过配料仓里的料位器来控制配料仓的存料情况。 As shown in Figures 1 and 2, a feed automatic batching device includes a plurality of storage bins 4, and each storage bin 4 is correspondingly provided with a screw conveyor 5; The material level device in the bin is used to control the stocking situation of the batching bin.

螺旋输送机5内设有变频电机,变频电机通过减速器与螺旋叶片轴连接;变频电机的转速由主控装置例如单片机或PLC通过变频器进行控制,螺旋叶片轴的转速与原料的输送量是正相关的,相应的转速在单位时间内的输送量是相对应地,即主控装置通过控制变频电机在单位时间内的转速即可控制原料的额定供应量,例如设基础速度为v,其中原料配比为A:B:C为5:3:1,则对应的螺旋输送机5的转速相应地为5v:3v:1v,由此方式实现了满足配比精度条件下的快速原料配比。 The screw conveyor 5 is provided with a variable frequency motor, which is connected to the screw blade shaft through a reducer; the speed of the variable frequency motor is controlled by a main control device such as a single-chip microcomputer or PLC through a frequency converter, and the speed of the screw blade shaft is positively related to the conveying capacity of the raw material. Relatedly, the delivery volume of the corresponding rotational speed in unit time is corresponding, that is, the main control device can control the rated supply volume of raw materials by controlling the rotational speed of the variable frequency motor in unit time, for example, if the base speed is v, where the raw material The ratio of A:B:C is 5:3:1, and the corresponding rotating speed of the screw conveyor 5 is 5v:3v:1v accordingly. In this way, the rapid raw material ratio is realized under the condition of satisfying the ratio accuracy.

另一可选的方案为,或者在螺旋输送机5内的电机或减速器上设置用于获得转数的旋转传感器,其中同样的,电机通过减速器与螺旋叶片轴连接。在同等转速下,螺旋叶片轴输送的原料量是基本相等的,通过测量得到螺旋叶片轴的转动次数,从而即可较为精确地控制原料的输送量。 Another optional solution is to set a rotation sensor for obtaining the number of revolutions on the motor or the reducer in the screw conveyor 5, wherein also, the motor is connected to the screw blade shaft through the reducer. At the same speed, the amount of raw material conveyed by the screw blade shaft is basically equal, and the number of rotations of the screw blade shaft can be obtained by measuring, so that the amount of raw material conveyed can be controlled more accurately.

如图1中,在储料仓4的上方设有至少一个振动筛1,振动筛1下设有磁铁除渣器2,设置的磁铁除渣器2用于去除原料中的铁渣,各个振动筛1的筛下通过旋转分配器3与各个储料仓4连接。由旋转分配器3给各个储料仓4供料。 As shown in Figure 1, at least one vibrating screen 1 is provided above the storage bin 4, and a magnet slag remover 2 is provided under the vibrating screen 1, and the magnet slag remover 2 provided is used to remove iron slag in the raw material. The underscreen of the sieve 1 is connected with each storage bin 4 through a rotary distributor 3 . Each storage bin 4 is fed by a rotary distributor 3 .

如图1中,在本例中,所述的振动筛1为两个,磁铁除渣器2和旋转分配器3也相应地为两个,各个旋转分配器3分别与各个储料仓4中的一部分连接。有部分的储料仓4同时与两个旋转分配器3连接。采用该结构,可以方便的调节各个储料仓4的储料量。便于更换饲料的配比。例如对于用量较大的原料,可以同时由两台振动筛1供料,从而提高供料速度。 As shown in Fig. 1, in this example, there are two vibrating screens 1, and there are correspondingly two magnet cleaners 2 and rotary distributors 3, and each rotary distributor 3 is connected with each storage bin 4 respectively. part of the connection. Some storage bins 4 are connected with two rotary distributors 3 at the same time. With this structure, the storage capacity of each storage bin 4 can be adjusted conveniently. It is convenient to change the ratio of feed. For example, for raw materials with a large amount of consumption, two vibrating screens 1 can be used to feed materials at the same time, thereby increasing the feeding speed.

各个螺旋输送机5均与储存斗6连接,储存斗6的下方设有气动闸门7。所述的储存斗6内设有用于自动称量的配料称。设置的配料称也可以作为对于自动控制输送精度的校验监控,当发现输送异常时,即停机检修。例如在原料输送较为充足的时候,即切换到单独输送模式,即此时的储存斗6仅接受来自一条螺旋输送机5的供料,通过称量供料的重量与主控装置控制螺旋输送机5的设定值进行对比,即可对于螺旋输送机5的原料输送量进行校验监控。本实用新型的控制难度不高,但是大幅提高了原料的配比速度,提高了整个系统的无故障运行时间,具有推广的价值。 Each screw conveyor 5 is connected to a storage bucket 6, and a pneumatic gate 7 is arranged below the storage bucket 6. A batching scale for automatic weighing is arranged in the storage hopper 6 . The set batching scale can also be used as a verification monitor for automatic control of conveying accuracy. When abnormal conveying is found, it will be shut down for maintenance. For example, when the raw material transportation is relatively sufficient, switch to the separate transportation mode, that is, the storage bucket 6 at this time only accepts the feeding from one screw conveyor 5, and the screw conveyor is controlled by weighing the weight of the feeding material and the main control device 5, the raw material delivery volume of the screw conveyor 5 can be verified and monitored. The control difficulty of the utility model is not high, but the proportioning speed of raw materials is greatly improved, and the trouble-free running time of the whole system is improved, which has the value of popularization.

Claims (6)

1.一种饲料自动配料装置,包括多个储料仓(4),其特征是:每个储料仓(4)下对应设有螺旋输送机(5); 1. An automatic feed batching device, comprising a plurality of storage bins (4), characterized in that: each storage bin (4) is correspondingly provided with a screw conveyor (5); 螺旋输送机(5)内设有变频电机,变频电机通过减速器与螺旋叶片轴连接; The screw conveyor (5) is equipped with a variable frequency motor, which is connected to the screw blade shaft through a reducer; 或者在螺旋输送机(5)内的电机或减速器上设置用于获得转数的旋转传感器。 Alternatively, a rotation sensor for obtaining the number of revolutions is provided on the motor or reducer inside the screw conveyor (5). 2.根据权利要求1所述的一种饲料自动配料装置,其特征是:在储料仓(4)的上方设有至少一个振动筛(1),振动筛(1)下设有磁铁除渣器(2),各个振动筛(1)的筛下通过旋转分配器(3)与各个储料仓(4)连接。 2. An automatic feed batching device according to claim 1, characterized in that: at least one vibrating screen (1) is provided above the storage bin (4), and a magnet for slag removal is provided under the vibrating screen (1) The underscreen of each vibrating screen (1) is connected with each storage bin (4) through a rotary distributor (3). 3.根据权利要求2所述的一种饲料自动配料装置,其特征是:所述的振动筛(1)为两个,磁铁除渣器(2)和旋转分配器(3)也相应地为两个,各个旋转分配器(3)分别与各个储料仓(4)中的一部分连接。 3. An automatic feed batching device according to claim 2, characterized in that: there are two vibrating screens (1), and the magnetic slag remover (2) and the rotary distributor (3) are correspondingly Two, each rotary distributor (3) is respectively connected with a part of each storage bin (4). 4.根据权利要求3所述的一种饲料自动配料装置,其特征是:有部分的储料仓(4)同时与两个旋转分配器(3)连接。 4. An automatic feed batching device according to claim 3, characterized in that: a part of the storage bin (4) is connected to two rotary distributors (3) at the same time. 5.根据权利要求1~4任一项所述的一种饲料自动配料装置,其特征是:各个螺旋输送机(5)均与储存斗(6)连接,储存斗(6)的下方设有气动闸门(7)。 5. An automatic feed batching device according to any one of claims 1 to 4, characterized in that: each screw conveyor (5) is connected to the storage bucket (6), and the bottom of the storage bucket (6) is equipped with Pneumatic gate (7). 6.根据权利要求5所述的一种饲料自动配料装置,其特征是:所述的储存斗(6)内设有用于自动称量的配料称。 6. An automatic feed batching device according to claim 5, characterized in that: said storage bucket (6) is provided with a batching scale for automatic weighing.
CN2013204318334U 2013-07-19 2013-07-19 Automatic feed blending device Expired - Fee Related CN203359561U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105173776A (en) * 2015-07-29 2015-12-23 龙桂山 Automatic proportioning device for magnesium smelting
CN106036964A (en) * 2016-07-25 2016-10-26 浙江经大生物技术有限公司 Fully automatic batching machine for feeds
CN106363831A (en) * 2016-08-31 2017-02-01 太仓市鸿运包装材料有限公司 Integrated adhesive making machine with automatic material distribution function
CN112061688A (en) * 2020-09-28 2020-12-11 五矿联众(天津)焊接材料有限公司 Automatic powder preparation system for welding rod production

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105173776A (en) * 2015-07-29 2015-12-23 龙桂山 Automatic proportioning device for magnesium smelting
CN106036964A (en) * 2016-07-25 2016-10-26 浙江经大生物技术有限公司 Fully automatic batching machine for feeds
CN106363831A (en) * 2016-08-31 2017-02-01 太仓市鸿运包装材料有限公司 Integrated adhesive making machine with automatic material distribution function
CN112061688A (en) * 2020-09-28 2020-12-11 五矿联众(天津)焊接材料有限公司 Automatic powder preparation system for welding rod production

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