Background technology
Banana is carried out to bagging and can prevent disease and pest, obviously improve fruit appearance, reduce residues of pesticides, reduce the number of times of using chemical pesticide, make fruit safer, reach nuisanceless, green fruit requirement; Can increase the hardness of fruit, make more storage endurance of fruit; Increase fruits output, improve solid content; Can supply ahead of time market, also can postpone harvest time.Because bagging technique improves taste of fruit, greatly improve fruit quality, economic benefit is corresponding improve also, this technology extensive use at present.And, find in practice that internal layer is used the paper with permeability, the outer double-layer banana bagging of plastic sheeting that uses to have in actual applications better effect, the market demand is huge.
Yet, the machinery of tradition processing banana bagging, as stride formula transverse cutting unit common on market, can only process individual layer bananas set bag, as paper bag or plastic film bag, recycling manually is set to the bag film of same specification on paper bag, adds time-consuming taking a lot of work in man-hour, and can only process 1,000 left and right one day man-hour; And the manual double-ply bag product quality be set in together is poor, is difficult to accomplish smooth standard.
Therefore, be necessary prior art is improved.
Summary of the invention
In order to overcome the deficiencies in the prior art, the utility model provides a kind of paper film double-layer banana bagging processing machine, use this machine can automatically process internal layer for paper, the outer paper film double-layer banana bagging for plastic sheeting, the bagging reliable in quality of processing, edge is bonding firmly.
In order to realize the foregoing invention purpose, the technical solution adopted in the utility model is as follows:
A kind of paper film double-layer banana bagging processing machine, comprise the paper that sets gradually/plastic sheeting pay-off, sizer, crimping unit, plastic closures device, tensioner and transverse cutting unit; Sizer, crimping unit, plastic closures device all are arranged on the side of described paper film double-layer banana bagging processing machine near paper/plastic film open; Paper/plastic sheeting is sent to sizer through pay-off after overlapping and doubling, and sizer is to the gluing of paper edge, and crimping unit will scribble the trimming reflexed edge sealing of glue, simultaneously that plastic sheeting edge reflexed is overlapping; The plastic closures device, by after the plastic sheeting edge sealing at paper/plastic sheeting edge, is sent to the transverse cutting unit place through tensioner.
Described paper/plastic sheeting pay-off comprises dexter feeder, plastic sheeting pay-off and to folding frame; Described plastic sheeting pay-off comprises film feeding frame, film stretcher; Described film stretcher is triangular structure, and the double-plastic overlaped is launched into to individual layer; From the film of the paper of paper feeding frame and film feeding device through overlapping to doubling top of the trellis cross bar place after deflector roll; Described is triangular structure to folding frame, by paper/plastic sheeting of overlaping from middle doubling.
The film perforating device also is set after the film stretcher of described plastic sheeting pay-off, described film perforating device comprises perforated roll and evenly is arranged on the heat-generating pipe on perforated roll, described heat-generating pipe is powered by slip ring, described perforated roll is parallel with deflector roll, synchronize and rotate with the film feeding device, during plastic sheeting process perforated roll, by heat-generating pipe, burn equally distributed perforation thereon.
Nip rolls is set after the film stretcher of described plastic sheeting pay-off.
Described sizer comprises glue pallet, gluing wheel one, gluing wheel two, glue pallet vertical direction arranges respectively gluing wheel one, gluing wheel two, gluing wheel one, gluing wheel two and deflector roll roll and are connected, gluing wheel is once along immersing the glue pallet, in rotation process, gluing wheel one takes the glue in the glue pallet to gluing wheel two, and glue is applied to the paper edge from passing through between gluing wheel two and deflector roll.
Described crimping unit main body is the flanging cross bar that an end is fixed on paper film transmission frame, an end activity is placed on folding paper film edge, and movable end is simultaneously by the paper of gluing and plastic sheeting flanging compacting.
Described tensioner is two-stage multiaxis tensioner.
The beneficial effects of the utility model are: 1, working (machining) efficiency is high.The utilization of tradition processing banana bagging manually is set to the bag film of same specification on paper bag, time-consuming taking a lot of work, can only process 1,000 left and right one day man-hour, and use more than equipment described in the utility model can process 10,000 baggings one day man-hour, and efficiency has improved more than ten times.2, product quality is high.The double-ply bag of manual processing suit is difficult to guarantee the smooth of double-ply bag, and the banana bagging of the utility model processing is smooth attractive in appearance, good bonding between edge paper film.3, the equipment investment cost is low.Can be by being transformed the equipment described in the utility model that obtains on the basis at packaging facilities such as original transverse cutting units.4, in addition, after the plastic film rolls of the utility model by tubular and paper roll doubling, at a side sealing, can significantly save the consumption of glue, stock utilization is high.
The specific embodiment
Below in conjunction with accompanying drawing, the utility model is further described.
The structure of paper film double-layer banana bagging processing machine as shown in Figure 1, comprises the paper that sets gradually/plastic sheeting pay-off, sizer, crimping unit, plastic closures device, tensioner and transverse cutting unit; Sizer, crimping unit, plastic closures device all are arranged on the side of described paper film double-layer banana bagging processing machine near paper/plastic film open; Paper/plastic sheeting is sent to sizer through pay-off after overlapping and doubling, and sizer is to the gluing of paper edge, and crimping unit will scribble the trimming reflexed edge sealing of glue, simultaneously that plastic sheeting edge reflexed is overlapping; The plastic closures device, by after the plastic sheeting edge sealing at edge, through tensioner, is sent to the transverse cutting unit place and cuts off the rectangle double-layer banana bagging that obtains both sides sealing both ends open.In order to make the banana bagging there is permeability, need on plastic sheeting, punch, so the film perforating device also is set after the film stretcher; Nip rolls is set after the film stretcher, be for as required to film appropriateness expanding or receive width, allow the width of thin-film width and paper mate.
Film stretcher structural representation as shown in Figure 2.The tubular plastic sheeting 2 of carrying out and open limit (only opening on one side) according to the bagging specification is placed on film feeding frame 3, through deflector roll 1, delivers to film stretcher 4; Film stretcher main body is triangle, and the tripod drift angle stretches in the middle of bilayer film, by the reverse film that is launched into individual layer of the bilayer film of opening limit; But launch tripod position left and right adjusting, make the film position left and right adjusting, meet requirement when overlapping with paper.The direction that in figure, the arrow direction is the plastic sheeting operation.
The structural representation of perforating device for plastic film and nip rolls as shown in Figure 3.The film launched is roomy little through nip rolls 7 adjusted film webs again from the film feeding top of the trellis passes through deflector roll, and nip rolls 7 can, as required to film appropriateness expanding or receipts width, allow film adjust to than bigger 1 to the 2 centimetre of the best of paper; The film perforating device comprises perforated roll 6 and evenly is arranged on the heat-generating pipe 5 on perforated roll, and perforated roll is parallel with deflector roll, with the film feeding device, synchronizes and rotates, and plastic sheeting burns equally distributed perforation thereon by heat-generating pipe 5 during through perforated roll 6.The film perforating device divides two groups to be arranged on 10 centimetres of stainless steel tubes of diameter by 20 cm distance by 12 heat-generating pipes, by slip ring, switch on, utilize electroheat pair automatically to control the heat-generating pipe temperature, utilize heat-generating pipe burning hole on film, perforated roll is rotatable, while utilizing the film walking, synchronously pull, the hole of burning is very even, evenly stamps the hole of 2 centimetres of left and right of diameter on film by 20 cm distance.
Flattening, punching and the overlapping schematic diagram of paper film of paper/plastic sheeting pay-off as shown in Figure 4.Plastic sheeting launches by nip rolls 7 expandings or receives width, then through perforated roll 6 punchings, and the film had openning hole is again through overlaping to top cross bar place and paper to folding frame 8 after deflector roll.
The structural representation to folding frame as shown in Figure 5.Similar to folding frame and stretcher principle, the course of work is contrary, to folding frame, it is triangle frame, process doubling top of the trellis cross bar plastic sheeting and paper are overlapping is double-deck, folding frame is pressed to 1/2 doubling to overlapping good paper and plastic sheeting, and after doubling, forming the inside two-layer is 4 layers of structure of paper, two outside layers plastic sheeting.It in figure, shown in arrow, is the traffic direction of paper/plastic sheeting.
The structural representation of sizer and crimping unit as shown in Figure 6.Sizer comprises glue pallet 9, gluing wheel 1, gluing wheel 2 11, glue pallet 9 vertical direction arrange respectively gluing wheel 1, gluing wheel 2 11 and deflector roll, gluing wheel 1, gluing wheel 2 11 and deflector roll roll and are connected, one 10 times edges of gluing wheel are immersed in the glue of glue pallet 9, in rotation process, gluing wheel 1 takes the glue in glue pallet 9 to gluing wheel 2 11, in rotation process, glue is applied to the paper edge from passing through between gluing wheel 2 11 and deflector roll.The crimping unit main body is the flanging cross bar 12 that an end is fixed on paper film transmission frame, an end activity is placed on folding paper film edge, and movable end is simultaneously by the paper of gluing and plastic sheeting flanging compacting.The angle of this cross bar can be regulated, to adapt to the bagging flanging of different regulations.For by institute's flanging along compacting, flanging cross bar 12 is rear generally also to be equipped with cone pulley 13 and to press shovel (not shown) etc.
The plastic closures device is set after above-mentioned crimping unit, and the plastics that the plastic closures device is opened limit in film overlay place with the heating power handle are bonding edge sealing again.Tensioner is set after closing device, tensioner as shown in Figure 7, power motor 15 connecting fluid depression bars 14 are connected with the tensioner bottom, mainly to allow transverse cutting unit paper/plastic sheeting before walk the cloth smooth transition from the stride formula walk cloth to continous way, and it is very steady to be transferred to speed, otherwise can have influence on the quality of edge sealing.For better effect, can be set to two-stage multiaxis tensioner.
In order to realize the utility model, can process applicable workbench according to the place situation, above-mentioned all parts is assembled to relevant position, motor and belt are connected to the transmission that corresponding deflector roll drives paper and plastic sheeting.In order to realize the technical solution of the utility model, can also utilize before existing transverse cutting unit and install multiaxis tensioner, plastic sealing machine, folding brake, gluing machine, film perforating device, film on basis additional and launch machine and dexter feeder etc. and be combined into paper film double-layer banana bagging processing equipment.
Concrete operations flow process while using the double-deck bagging of the utility model converted paper film is as follows:
1, plastic sheeting feeding: be placed on the film feeding frame after according to ready-made tubular plastic sheeting one end of bagging specification, opening limit, overlap to doubling top of the trellis and nonwoven through launching, flatten, after punching.But launch tripod position left and right adjusting, make when overlapping with paper and meet the requirements; Nip rolls is also to play the film size effect of regulating.
2, paper feeding: being placed on the paper feeding frame according to the ready-made paper roll of bagging specification, paper roll requires to take back between two parties 2 centimetres, after the steady paper feeding of paper feeding frame and correction, then through after deflector roll to the doubling top of the trellis together with the film overlay had openning hole.Process and slightly stagger 2 centimetres for well, so that the edge sealing in later stage when the paper film is overlapping usually.
3, the doubling of plastic sheeting and paper.
4, edge sealing: 4 ply paper/plastic sheeting one sides obtained in the previous step are for opening limit, and sizer is first smeared upper glue by a side of paper; Crimping unit will scribble the trimming of glue and carry out the bonding edge sealing of flanging, also film be rolled well together simultaneously; The plastic closures device in film overlay place with heating power the plastics of opening limit bonding edge sealing again, complete the edge sealing of overlapping paper film open side.
5, cutting finished product: paper/plastic sheeting completes is honored as a queen, and through one, cushions to the secondary tensioner.The effect of tensioner is mainly to allow cloth walk the cloth smooth transition from the stride formula walk cloth to continous way, and it is very steady to be transferred to speed, otherwise can have influence on the quality of edge sealing.The cloth film of finally sealing limit through transverse cutting unit on request the length cutting obtain the rectangular paper of both sides sealing both ends open/plastic sheeting double-layer banana bagging finished product.
The present embodiment purpose is to make professional and technical personnel in the field to understand the technical solution of the utility model and to be implemented according to it; can not limit with it protection domain of the utility model patent; all distortion and retouchings of doing according to the utility model disclosure technology, all fall into protection domain of the present utility model.