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CN203311267U - Accurate control system for adding low-content oxygen to water supply - Google Patents

Accurate control system for adding low-content oxygen to water supply Download PDF

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Publication number
CN203311267U
CN203311267U CN2013203703118U CN201320370311U CN203311267U CN 203311267 U CN203311267 U CN 203311267U CN 2013203703118 U CN2013203703118 U CN 2013203703118U CN 201320370311 U CN201320370311 U CN 201320370311U CN 203311267 U CN203311267 U CN 203311267U
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water supply
oxygen
valve
flow
water
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张维科
宋敬霞
李俊菀
潘珺
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Xian Thermal Power Research Institute Co Ltd
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Thermal Power Research Institute
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Abstract

Provided is an accurate control system for adding low-content oxygen to a water supply. A pipeline is arranged between a water condensing and supplementing tank and a downcomer at the outlet of a deaerator. A gate valve, a desalted water pump, a first stop valve, a second stop valve, a flow meter, a third stop valve, a desalted water flow control valve, a check valve and a fourth stop valve are arranged on the pipeline in sequence. The desalted water flow control valve and the flow meter are connected with a PLC control cabinet. The control method of the control system comprises the steps that: oxygen-enriched desalted water is added to the downcomer at the outlet of the deaerator; by means of water supply flow signals, the addition amount of the desalted water is controlled in the range from 1/1000 to 2/1000 of the flow of the water supply; by means of water supply dissolved oxygen signals and saturated vapor dissolved oxygen signals, the dissolved oxygen content of the water supply at an inlet of a coal economizer is controlled in the range from 5 to 15 Mu g/L, and the dissolved oxygen content of saturated vapor at the inlet of the coal economizer is controlled less than 3 Mu g/kg. The control system and control method provided by the utility model ensure that superheated steam and reheated steam is oxygen-free. A high-pressure water supply system is prevented against flow accelerated corrosion (FAC); and the accidents, which are caused by oxide skin of a steam flow system peeling off when the water supply is added with high-density oxygen, are avoided.

Description

一种给水低含量加氧精确控制系统A Precise Control System for Adding Oxygen with Low Feed Water Content

技术领域technical field

本实用新型涉及火电厂水化学工况控制技术领域,具体涉及一种给水低含量加氧精确控制系统。The utility model relates to the technical field of water chemical working condition control in thermal power plants, in particular to a precise control system for adding oxygen with low content of feed water.

背景技术Background technique

现有的给水加氧处理技术是向除氧器出口下降管加入氧气,控制省煤器入口给水溶解氧在30~150μg/L,给水氧含量的波动幅度很大,基本呈正弦曲线方式大幅度波动,虽然各生产厂家在减小氧含量波动幅度方面也进行大量研究工作,但是目前波动幅度最小的也在50μg/L以上。造成给水氧含量波动幅度大的根本原因是气体的可压缩性大,而且加入点的压力是随着机组负荷的变化而变化。控制系统通过反馈回来的给水溶解氧信号辅助给水流量信号来调整电磁阀的开度,由于气体流量很小,大约每小时只有几升,对于300MW机组,氧气流量每变化1L/h,将导致给水溶解氧变化15μg/L以上,因此,无法实现给水氧含量小范围精确控制。The existing feed water oxygenation treatment technology is to add oxygen to the downcomer at the outlet of the deaerator, and control the dissolved oxygen in the feed water at the inlet of the economizer to be 30-150 μg/L. Fluctuation, although various manufacturers have also carried out a lot of research work on reducing the fluctuation range of oxygen content, but the fluctuation range with the smallest fluctuation range is above 50μg/L. The root cause of the large fluctuations in the oxygen content of the feed water is the high compressibility of the gas, and the pressure at the adding point changes with the load of the unit. The control system adjusts the opening of the solenoid valve by feeding back the dissolved oxygen signal of the feed water to assist the feed water flow signal. Since the gas flow is very small, only a few liters per hour, for a 300MW unit, every change of 1L/h in the oxygen flow will cause the feed water Dissolved oxygen changes by more than 15μg/L, therefore, it is impossible to achieve precise control of feed water oxygen content in a small range.

由于现有的给水加氧技术给水氧含量较高,蒸汽中一般会有30μg/kg以上的溶解氧,这会引起一些机组的过热器、再热器氧化皮生长速度加快,最终导致因氧化皮脱落堵塞而引起的超温爆管事故。因此,目前许多机组采用AVT(O)弱氧化性给水处理技术,即不向给水中加入氧气,而是靠除氧器出口残存的微量氧,维持较弱的氧化性工况,一般要求给水溶解氧小于10μg/L,但是由于除氧器的除氧能力很好,一般除氧器出口给水溶解氧含量在2μg/L以下,省煤器入口给水溶解氧含量基本为0μg/L,也就是说,给水中的溶解氧已经被消耗完,氧含量太少,不足以满足修复钝化膜破损需要的氧量,因此,对高压给水系统FAC的抑制作用较弱。为了使给水中有足够的氧含量,还需要向给水中再加入少量的氧。但是氧含量又不能富裕太多,否则过热蒸汽中会残余较多的溶解氧,将对一些机组的过热器、再热器氧化皮产生影响。因此,需要一种能满足低含量溶解氧精确控制的加氧技术。Due to the high oxygen content of the feed water with the existing feed water oxygenation technology, there is generally more than 30 μg/kg of dissolved oxygen in the steam, which will cause the superheater and reheater scale growth of some units to accelerate, and eventually lead to The over-temperature pipe burst accident caused by shedding and blockage. Therefore, many units currently adopt AVT(O) weak oxidative feed water treatment technology, that is, do not add oxygen to the feed water, but rely on the residual trace oxygen at the outlet of the deaerator to maintain a weak oxidative working condition, and generally require the feed water to dissolve Oxygen is less than 10μg/L, but because the deaerator has a good deoxygenation ability, the dissolved oxygen content of the feed water at the outlet of the deaerator is generally below 2 μg/L, and the dissolved oxygen content of the feed water at the inlet of the economizer is basically 0 μg/L, that is to say , the dissolved oxygen in the feed water has been consumed, and the oxygen content is too small to meet the oxygen required to repair the damage of the passivation film. Therefore, the inhibitory effect on the FAC of the high-pressure water supply system is weak. In order to have sufficient oxygen content in the feed water, a small amount of oxygen needs to be added to the feed water. However, the oxygen content should not be too rich, otherwise there will be more dissolved oxygen in the superheated steam, which will affect the scale of the superheater and reheater of some units. Therefore, there is a need for an oxygenation technology that can meet the precise control of low-level dissolved oxygen.

发明内容Contents of the invention

为了解决上述现有技术存在的问题,本实用新型的目的在于提供一种给水低含量加氧精确控制系统,确保饱和蒸汽溶解氧含量小于3μg/kg,保证过热蒸汽、再热蒸汽不含氧,既能够防止高压给水系统FAC发生,又能够有效防止给水加氧后蒸汽通流系统氧化皮增长剥落引发的过热器爆管事故。In order to solve the above-mentioned problems in the prior art, the purpose of this utility model is to provide a precise control system for adding oxygen with low content of feed water, to ensure that the dissolved oxygen content of saturated steam is less than 3 μg/kg, and to ensure that superheated steam and reheated steam do not contain oxygen. It can not only prevent the occurrence of FAC in the high-pressure water supply system, but also effectively prevent the superheater tube burst accident caused by the growth and peeling of the scale in the steam flow system after adding oxygen to the water supply.

为达到以上目的,本实用新型采用如下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:

一种给水低含量加氧精确控制系统,在电厂凝补水箱和除氧器出口下降管间连接有一管路,在该管路上依次设置有闸阀1、除盐水泵7、第一截止阀2、第二截止阀3、流量计10、第三截止阀4、除盐水流量调节阀9、逆止阀5和第四截止阀6,与除盐水流量调节阀9和流量计10连接有PLC控制柜8。A precise control system for oxygenation with low feed water content, a pipeline is connected between the condensate makeup water tank of the power plant and the outlet drop pipe of the deaerator, and a gate valve 1, a desalinated water pump 7, a first stop valve 2, The second stop valve 3, the flow meter 10, the third stop valve 4, the desalted water flow regulating valve 9, the check valve 5 and the fourth stop valve 6, and the desalted water flow regulating valve 9 and the flow meter 10 are connected with a PLC control cabinet 8.

上述控制系统的控制方法为:向电厂水汽系统的除氧器出口下降管中加入富含氧的除盐水,PLC控制柜8通过给水流量信号控制除盐水的加入量为给水流量的1/1000~2/1000,通过给水溶解氧信号以及饱和蒸汽溶解氧信号控制省煤器入口给水中溶解氧含量维持在5~15μg/L以及饱和蒸汽溶解氧含量小于3μg/kg。The control method of the above control system is: add oxygen-rich desalted water to the downcomer at the outlet of the deaerator in the water vapor system of the power plant, and the PLC control cabinet 8 controls the addition of desalted water to 1/1000-1/1000 of the feed water flow through the feed water flow signal 2/1000, the dissolved oxygen content in the feed water at the inlet of the economizer is controlled at 5-15 μg/L and the dissolved oxygen content of the saturated steam is less than 3 μg/kg through the dissolved oxygen signal of the feed water and the dissolved oxygen signal of the saturated steam.

本实用新型和现有技术相比,具有如下优点:Compared with the prior art, the utility model has the following advantages:

1、本实用新型通过给水流量信号控制除盐水的加入量,对给水进行微量精确控制加氧,可以将给水氧含量精确控制在15μg/L以下,确保过热蒸汽、再热蒸汽不含氧。因此,既可以防止高压给水系统发生FAC,又可以有效避免给水加高浓度氧后蒸汽通流系统氧化皮剥落引发的事故;1. The utility model controls the addition of desalinated water through the feedwater flow signal, precisely controls the addition of oxygen to the feedwater, and can accurately control the oxygen content of the feedwater below 15μg/L, ensuring that the superheated steam and reheated steam do not contain oxygen. Therefore, it can not only prevent FAC in the high-pressure water supply system, but also effectively avoid accidents caused by scale peeling in the steam circulation system after adding high-concentration oxygen to the water supply;

2、设备投资小,目前一套气体自动加氧装置价格一般在30万元以上,并且需要占据20m2左右的空间;采用本技术,只需增加2台(1用1备)流量不超过10t/h(具体额定流量根据机组大小确定)的除盐水泵,100m~200m的不锈钢管路,1个闸阀,1个逆止阀,4个截止阀,1个流量计,1个流量调节阀,1个PLC控制柜,成本大约在15万元;2. The investment in equipment is small. At present, the price of a set of gas automatic oxygenation device is generally more than 300,000 yuan, and it needs to occupy a space of about 20m 2 ; with this technology, only 2 sets (1 for use and 1 for standby) need to be added with a flow rate of no more than 10t /h (the specific rated flow rate is determined according to the size of the unit), desalinated water pump, 100m~200m stainless steel pipeline, 1 gate valve, 1 check valve, 4 stop valves, 1 flow meter, 1 flow regulating valve, 1 PLC control cabinet, the cost is about 150,000 yuan;

3、没有加药成本,机组正常运行时本来就要向锅炉内补充除盐水,位置是补进凝汽器热水井,本实用新型只是将一小部分除盐水直接补进除氧器出口下降管,因此,不发生加药成本。目前国际上通用的给水加氧处理技术是向除氧器出口下降管中加入氧气,一般购买的是钢瓶装氧气(40L),一台600MW机组一年的氧气消耗大约为400瓶,成本大约为5万元;3. There is no dosing cost. When the unit is in normal operation, demineralized water should be replenished into the boiler. The position is to supplement the hot water well of the condenser. The utility model only directly supplements a small part of demineralized water into the outlet of the deaerator to drop Tube, therefore, dosing costs do not occur. At present, the international general feed water oxygenation treatment technology is to add oxygen to the downcomer at the outlet of the deaerator. Generally, the oxygen in steel cylinders (40L) is purchased. The annual oxygen consumption of a 600MW unit is about 400 bottles, and the cost is about 50,000 yuan;

4、没有运行维护成本,加入氧气时,需要运行人员定期检查氧气瓶压力,更换氧气瓶,要发生相应的人工费,本实用新型不发生运行中的人工费;4. There is no operation and maintenance cost. When oxygen is added, operators need to regularly check the pressure of the oxygen cylinder and replace the oxygen cylinder, and corresponding labor costs will be incurred. The utility model does not generate labor costs during operation;

5、不存在安全问题,高压氧气瓶存在安全因素,但是采用除盐水后,就不存在这方面的安全问题。5. There is no safety problem. There is a safety factor in the high-pressure oxygen cylinder, but after using desalted water, there is no safety problem in this respect.

附图说明Description of drawings

附图为本实用新型控制系统结构示意图。The accompanying drawing is a structural schematic diagram of the control system of the utility model.

具体实施方式Detailed ways

以下结合附图及具体实施例,对本实用新型作进一步的详细描述。Below in conjunction with accompanying drawing and specific embodiment, the utility model is described in further detail.

如附图所示,本实用新型一种给水低含量加氧精确控制系统,在电厂凝补水箱和除氧器出口下降管间连接有一管路,在该管路上依次设置有闸阀1、除盐水泵7、第一截止阀2、第二截止阀3、流量计10、第三截止阀4、除盐水流量调节阀9、逆止阀5和第四截止阀6,与除盐水流量调节阀9和流量计10连接有PLC控制柜8。As shown in the accompanying drawings, the utility model is a precise control system for adding oxygen with low content of feed water. There is a pipeline connected between the condensate water tank of the power plant and the outlet drop pipe of the deaerator, and the gate valve 1, desalination Water pump 7, first stop valve 2, second stop valve 3, flow meter 10, third stop valve 4, desalted water flow regulating valve 9, check valve 5, fourth stop valve 6, and desalted water flow regulating valve 9 A PLC control cabinet 8 is connected with the flow meter 10 .

当机组正常运行准备给水加氧时,开启闸阀1、第一截止阀2、第二截止阀3、第三截止阀4、逆止阀5和第四截止阀6,并启动除盐水泵7,PLC控制柜8根据给水流量信号自动调节除盐水流量调节阀9,使流量计10显示的除盐水流量为给水流量的1/1000~2/1000,并根据给水溶解氧信号和饱和蒸汽溶解氧信号,再进一步通过调整除盐水流量调节阀9调整除盐水流量,使给水溶解氧含量维持在5~15μg/L范围内,并确保饱和蒸汽溶解氧含量小于3μg/kg。当机组停用或由于其他原因不需要加氧时,只需要停止除盐水泵7,并关闭闸阀1、第一截止阀2、第二截止阀3、第三截止阀4、逆止阀5和第四截止阀6即可。When the unit is running normally and ready to add oxygen to the water, open the gate valve 1, the first stop valve 2, the second stop valve 3, the third stop valve 4, the check valve 5 and the fourth stop valve 6, and start the desalinated water pump 7, The PLC control cabinet 8 automatically adjusts the desalted water flow regulating valve 9 according to the feed water flow signal, so that the desalted water flow displayed by the flow meter 10 is 1/1000-2/1000 of the feed water flow, and according to the feed water dissolved oxygen signal and saturated steam dissolved oxygen signal , and further adjust the desalinated water flow rate by adjusting the desalinated water flow regulating valve 9, so that the dissolved oxygen content of the feed water is maintained within the range of 5-15 μg/L, and ensure that the dissolved oxygen content of the saturated steam is less than 3 μg/kg. When the unit is out of service or does not need to add oxygen due to other reasons, it is only necessary to stop the desalinated water pump 7, and close the gate valve 1, the first stop valve 2, the second stop valve 3, the third stop valve 4, the check valve 5 and the The fourth cut-off valve 6 is sufficient.

Claims (1)

1.一种给水低含量加氧精确控制系统,其特征在于:在电厂凝补水箱和除氧器出口下降管间连接有一管路,在该管路上依次设置有闸阀(1)、除盐水泵(7)、第一截止阀(2)、第二截止阀(3)、流量计(10)、第三截止阀(4)、除盐水流量调节阀(9)、逆止阀(5)和第四截止阀(6),与除盐水流量调节阀(9)和流量计(10)连接有PLC控制柜(8)。1. A precise control system for oxygenation with low feed water content, characterized in that: a pipeline is connected between the condensate water tank of the power plant and the outlet drop pipe of the deaerator, and a gate valve (1) and a desalinated water pump are sequentially arranged on the pipeline (7), the first stop valve (2), the second stop valve (3), the flow meter (10), the third stop valve (4), the desalted water flow regulating valve (9), the check valve (5) and The fourth cut-off valve (6) is connected with the desalted water flow regulating valve (9) and the flow meter (10) with a PLC control cabinet (8).
CN2013203703118U 2013-06-25 2013-06-25 Accurate control system for adding low-content oxygen to water supply Expired - Fee Related CN203311267U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103353770A (en) * 2013-06-25 2013-10-16 西安热工研究院有限公司 Method and system for precise control of low-content oxygenation of water supply
CN106708111A (en) * 2016-12-29 2017-05-24 华能国际电力股份有限公司 Dynamic high-temperature high-pressure steam oxidation test device for controlling oxygen content and use method

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103353770A (en) * 2013-06-25 2013-10-16 西安热工研究院有限公司 Method and system for precise control of low-content oxygenation of water supply
CN103353770B (en) * 2013-06-25 2015-09-16 西安热工研究院有限公司 A kind of feedwater low content oxygenation accuracy control method and control system
CN106708111A (en) * 2016-12-29 2017-05-24 华能国际电力股份有限公司 Dynamic high-temperature high-pressure steam oxidation test device for controlling oxygen content and use method

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