CN203306725U - Automatic core box unpacking disc system - Google Patents
Automatic core box unpacking disc system Download PDFInfo
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- CN203306725U CN203306725U CN2013203252128U CN201320325212U CN203306725U CN 203306725 U CN203306725 U CN 203306725U CN 2013203252128 U CN2013203252128 U CN 2013203252128U CN 201320325212 U CN201320325212 U CN 201320325212U CN 203306725 U CN203306725 U CN 203306725U
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Abstract
Description
技术领域technical field
本实用新型涉及一种搬运系统,具体地说,是涉及对岩芯盒实施从托盘输送线到多条观察输送线的搬运、拆盘及码盘的自动岩芯盒拆码盘系统。The utility model relates to a conveying system, in particular to an automatic core box decoding disc system for carrying core boxes from a tray conveying line to a plurality of observation conveying lines, dismantling discs and coding discs.
背景技术Background technique
采油钻井取出大量岩芯,无论此口井有无石油,岩芯将作为地质资料长期保存,用于研究和分析地质地貌,提取相关信息,为以后进一步地质勘探和其它相关研究提供资料。根据国家标准,岩芯存放要求,每根岩芯外形尺寸每两根岩芯装在一个岩芯盒中,每盒岩芯重80公斤。岩芯盒通过托盘存放在自动化立体仓库中,每个托盘码放12盒岩芯重量近1000公斤。以前研究人员大多靠人工搬运岩芯盒,不仅操作者劳动强度大,而且效率低下、容易出错。A large number of cores are taken out from oil production drilling. Regardless of whether there is oil in the well, the cores will be stored as geological data for a long time, used to study and analyze geological landforms, extract relevant information, and provide data for further geological exploration and other related research in the future. According to national standards, core storage requirements, the dimensions of each core Every two rock cores are packed in a rock core box, and each box of rock core weighs 80 kg. The core boxes are stored in the automated three-dimensional warehouse on pallets, and each pallet is stacked with 12 boxes of cores weighing nearly 1,000 kilograms. In the past, researchers mostly relied on manual handling of core boxes, which was not only labor-intensive for operators, but also inefficient and error-prone.
为了降低人工的劳动强度,提高工作效率,提高岩芯资料的管理水平,现有技术中,有采用机械手对岩芯盒进行搬运,机械手有如公告号为CN202321634U的中国实用新型专利公开的结构,包括机械手整体运动部分、岩芯盒抓取搬运部分及岩芯盒平移部分,整体运行部分包括行走减速电机,岩芯盒抓取搬运部分包括升降减速电机及抓手,行走减速电机的动力通过链传动实现机械手的前进、后退和左右转向,升降减速电机通过绞盘与动滑轮组成的滑轮组使岩芯盒抓手向下移动,卡住岩芯盒两端扣手,从而提升、脱离岩芯盒下面卡槽,将岩芯盒摆放到指定位置;平移装置用于进行岩芯盒之间的对位。该种结构的机械手的确能实现对岩芯盒的搬运、摆放、收起、码垛、对齐等机械化操作。但是,该机械手无法满足岩芯盒从托盘输送线到多条观察输送线的搬运、拆盘及码盘要求,无法完全实现岩芯盒拆盘、码盘无人操作。In order to reduce manual labor intensity, improve work efficiency, and improve the management level of rock core data, in the prior art, a manipulator is used to carry the core box. The manipulator has a structure disclosed in a Chinese utility model patent with the announcement number CN202321634U, including The overall movement part of the manipulator, the core box grabbing and handling part and the core box translation part, the overall operation part includes the walking deceleration motor, the core box grabbing and handling part includes the lifting deceleration motor and the gripper, and the power of the walking deceleration motor is transmitted through the chain Realize the forward, backward and left-right turning of the manipulator. The lifting deceleration motor moves the core box gripper downward through the pulley block composed of the winch and the movable pulley, and the gripper at both ends of the core box is stuck, thereby lifting and breaking away from the card slot under the core box. , to place the core box to the specified position; the translation device is used for alignment between the core boxes. The manipulator of this kind of structure can indeed realize mechanized operations such as carrying, placing, packing up, palletizing, and aligning the core box. However, the manipulator cannot meet the requirements of core box handling, disc removal and code disc from the pallet conveying line to multiple observation conveying lines, and cannot completely realize core box dismantling and code disc unmanned operation.
实用新型内容Utility model content
本实用新型所要解决的技术问题是,提供一种自动岩芯盒拆码盘系统,以满足岩芯盒从托盘输送线到多条观察输送线的搬运、拆盘及码盘功能,完全实现岩芯盒拆盘、码盘无人操作,进而有效降低操作者的劳动强度,提高工作效率。The technical problem to be solved by the utility model is to provide an automatic core box unpacking disc system to meet the functions of core box handling, disc dismantling and code disc from the tray conveying line to multiple observation conveying lines, and fully realize the core box The core box is disassembled and the code disc is unmanned, which effectively reduces the labor intensity of the operator and improves work efficiency.
为了实现上述目的,本实用新型的自动岩芯盒拆码盘系统,设置在岩芯盒托盘输送线及岩芯观察输送线之间,所述岩芯盒托盘输送线输送通过托盘承载的多个岩芯盒,所述多个岩芯盒以N排×M层方式码放于所述托盘内。自动岩芯盒拆码盘系统包括轨道系统、搬运机械手以及控制装置。轨道系统包括轨道吊装架及轨道,轨道吊装架架设在岩芯盒托盘输送线及岩芯观察输送线之间,轨道设置在轨道吊装架上且位于岩芯盒托盘输送线及岩芯观察输送线上方。搬运机械手于拆盘时将托盘内以N排×M层方式码放的多个岩芯盒顺次搬运至岩芯观察输送线上,于码盘时将岩芯观察输送线上的多个岩芯盒顺次搬运至岩芯盒托盘输送线上的托盘内并以N排×M层方式码放。控制装置与所述搬运机械手连接。所述搬运机械手包括行走机构、抓取机构、水平横移机构以及竖直升降机构,行走机构具有沿所述轨道移动的车体;抓取机构设置在所述车体上,具有对岩芯盒进行抓夹或松夹的手爪;水平横移机构与所述抓取机构连接以带动所述抓取机构相对所述车体沿一第一路径水平移动;竖直升降机构与所述抓取机构连接以带动所述抓取机构相对所述车体沿一第二路径上下移动。所述控制装置包括水平位置检测开关、上下位置检测开关以及控制模块,所述水平位置检测开关设置在所述第一路径上;所述上下位置检测开关设置在所述第二路径上;所述控制模块与所述水平位置检测开关、上下位置检测开关及所述抓取机构连接,用于根据水平位置检测开关及上下位置检测开关反馈的信号控制所述抓取机构的运动。In order to achieve the above purpose, the automatic core box unpacking disk system of the present utility model is arranged between the core box tray conveying line and the core observation conveying line, and the core box tray conveying line conveys multiple The core boxes are stacked in the tray in N rows×M layers. The automatic core box unpacking disk system includes a track system, a handling manipulator and a control device. The track system includes a track lifting frame and a track. The track lifting frame is erected between the core box tray conveyor line and the core observation conveyor line. above. The handling manipulator transports multiple core boxes stacked in N rows×M layers in the tray to the core observation conveying line in sequence when unloading the tray, and observes the cores on the conveying line when the disc is coded. The boxes are sequentially transported to the trays on the core box tray conveying line and stacked in N rows×M layers. The control device is connected with the transfer manipulator. The handling manipulator includes a traveling mechanism, a grabbing mechanism, a horizontal traversing mechanism and a vertical lifting mechanism, the traveling mechanism has a car body moving along the track; the grabbing mechanism is arranged on the car body, and has a pair of core boxes The claws for gripping or loosening; the horizontal traversing mechanism is connected with the gripping mechanism to drive the gripping mechanism to move horizontally along a first path relative to the car body; the vertical lifting mechanism is connected with the gripping mechanism The mechanism is connected to drive the grabbing mechanism to move up and down relative to the vehicle body along a second path. The control device includes a horizontal position detection switch, an up and down position detection switch and a control module, the horizontal position detection switch is set on the first path; the up and down position detection switch is set on the second path; The control module is connected with the horizontal position detection switch, the vertical position detection switch and the grasping mechanism, and is used to control the movement of the grasping mechanism according to the signals fed back by the horizontal position detection switch and the vertical position detection switch.
上述的自动岩芯盒拆码盘系统,其中,所述车体上设置有主动轮及从动轮,所述主动轮通过一传动系统与一行走驱动电机连接。In the above-mentioned automatic core box unpacking disc system, wherein, the vehicle body is provided with a driving wheel and a driven wheel, and the driving wheel is connected to a traveling drive motor through a transmission system.
上述的自动岩芯盒拆码盘系统,其中,所述抓取机构还包括抓取驱动电机、转动齿轮、第一齿条、第二齿条、第一齿条轴以及第二齿条轴。抓取驱动电机固定设置在一支架上;转动齿轮与所述抓取驱动电机连接;第一齿条与所述转动齿轮啮合;第二齿条与所述转动齿轮啮合且与所述第一齿条平行布置;第一齿条轴供所述第一齿条设置;第二齿条轴供所述第二齿条设置;所述手爪包括第一钩形爪部和第二钩形爪部,所述第一钩形爪部设置在第一齿条轴上且位于所述第一齿条轴的远离所述转动齿轮端,所述第二钩形爪部设置在第二齿条轴上且位于所述第二齿条轴的远离所述转动齿轮端,以在转动齿轮的转动线上相互平行的第一齿条和第二齿条拉动两侧的第一钩形爪部和第二钩形爪部反向运动实现对岩芯盒抓夹与松夹动作。In the above-mentioned automatic core box unpacking disk system, wherein, the grasping mechanism further includes a grasping drive motor, a rotating gear, a first rack, a second rack, a first rack shaft and a second rack shaft. The grab driving motor is fixedly arranged on a bracket; the rotating gear is connected with the grab driving motor; the first rack is engaged with the rotating gear; the second rack is engaged with the rotating gear and is engaged with the first tooth The bars are arranged in parallel; the first rack shaft is provided for the first rack; the second rack shaft is provided for the second rack; the claw includes a first hook-shaped claw and a second hook-shaped claw , the first hook-shaped claw is arranged on the first rack shaft and is located at the end of the first rack shaft away from the rotating gear, and the second hook-shaped claw is arranged on the second rack shaft And located at the end of the second rack shaft away from the rotating gear, the first hook-shaped claws and the second racks on both sides are pulled by the first rack and the second rack parallel to each other on the rotating line of the rotating gear. The reverse movement of the hook-shaped claws realizes the gripping and loosening of the core box.
上述的自动岩芯盒拆码盘系统,其中,所述抓取机构还包括第一滑轨、第二滑轨、第一滑块以及第二滑块。第一滑轨设置在所述支架上;第二滑轨设置在所述支架上;第一滑块与所述第一钩形爪部固定连接且滑动设置在所述第一滑轨上;第二滑块与所述第二钩形爪部固定连接且滑动设置在所述第二滑轨上。In the above-mentioned automatic core box unpacking disc system, wherein, the grabbing mechanism further includes a first slide rail, a second slide rail, a first slide block and a second slide block. The first slide rail is arranged on the support; the second slide rail is arranged on the support; the first slide block is fixedly connected with the first hook-shaped claw and is slidably arranged on the first slide rail; The two sliders are fixedly connected with the second hook-shaped claw portion and slidably arranged on the second slide rail.
上述的自动岩芯盒拆码盘系统,其中,所述抓取机构还包括有导向所述第一齿条轴和所述第二齿条轴的导向机构,所述导向机构包括设置在所述支架上的第一导套和第二导套,所述第一导套和所述第二导套分别位于所述转动齿轮两侧,所述第一齿条轴顺次穿过所述第二导套和第一导套后连接所述第一钩形爪部,所述第二齿条轴顺次穿过所述第一导套和第二导套后连接所述第二钩形爪部。The above-mentioned automatic core box unpacking disc system, wherein, the grabbing mechanism also includes a guiding mechanism that guides the first rack shaft and the second rack shaft, and the guiding mechanism includes a The first guide sleeve and the second guide sleeve on the bracket, the first guide sleeve and the second guide sleeve are respectively located on both sides of the rotating gear, and the first rack shaft passes through the second rack shaft in sequence. The guide sleeve and the first guide sleeve are then connected to the first hook-shaped claw, and the second rack shaft is connected to the second hook-shaped claw after passing through the first guide sleeve and the second guide sleeve in sequence .
上述的自动岩芯盒拆码盘系统,其中,所述竖直升降机构包括升降驱动电机、两个齿轮齿条副以及两个升降齿条轴。升降驱动电机固定设置在一机架上;两个齿轮齿条副分别与所述升降驱动电机连接且相对所述升降驱动电机对称设置,每一齿轮齿条副包括由所述升降驱动电机带动旋转的升降传动用齿轮及与所述升降传动用齿轮啮合的升降传动用齿条;两个升降齿条轴分别对应两个齿轮齿条副的其中之一供所述升降传动用齿条设置;所述支架固定在所述两个升降齿条轴的下端。In the above-mentioned automatic core box unpacking disk system, the vertical lifting mechanism includes a lifting drive motor, two rack and pinion pairs, and two rack and rack shafts. The lifting driving motor is fixedly arranged on a frame; two rack and pinion pairs are respectively connected with the lifting driving motor and arranged symmetrically with respect to the lifting driving motor, and each rack and pinion pair is driven to rotate by the lifting driving motor. The gear for the lifting transmission and the rack for the lifting transmission meshed with the gear for the lifting transmission; the two lifting rack shafts are respectively corresponding to one of the two rack and pinion pairs for the rack for the lifting transmission; The bracket is fixed on the lower ends of the two elevating rack shafts.
上述的自动岩芯盒拆码盘系统,其中,所述竖直升降机构还包括垂直导向机构,所述两个升降齿条轴穿过所述垂直导向机构后与所述支架固定连接。In the above-mentioned automatic core box unpacking disc system, wherein, the vertical lifting mechanism further includes a vertical guiding mechanism, and the two lifting rack shafts pass through the vertical guiding mechanism and are fixedly connected to the bracket.
上述的自动岩芯盒拆码盘系统,其中,所述水平横移机构包括横移驱动电机、横移传动用齿轮、横移传动用齿条以及横移直线导轨。横移驱动电机固定设置在所述机架上;横移传动用齿轮与所述横移驱动电机连接;横移传动用齿条与所述横移传动用齿轮啮合;横移直线导轨与所述横移传动用齿条平行设置;所述横移传动用齿条和所述横移直线导轨设置在所述车体上。In the above-mentioned automatic core box unpacking disc system, wherein, the horizontal traversing mechanism includes a traversing drive motor, a gear for traversing transmission, a rack for traversing transmission, and a traversing linear guide. The traversing drive motor is fixedly arranged on the frame; the traversing transmission gear is connected to the traversing driving motor; the traversing transmission rack meshes with the traversing transmission gear; the traversing linear guide rail is connected to the The racks for traversing transmission are arranged in parallel; the racks for traversing transmission and the linear guide rails for traversing are arranged on the vehicle body.
上述的自动岩芯盒拆码盘系统,其中,所述第一钩形爪部和第二钩形爪部皆包括竖直部、与所述竖直部构成L形的水平部以及相对所述水平部弯折且弯折方向朝向所述竖直部的弯折部;所述弯折部于对岩芯盒进行抓夹时插入岩芯盒的扣手内。The above-mentioned automatic core box unpacking disk system, wherein, the first hook-shaped claw and the second hook-shaped claw both include a vertical part, a horizontal part forming an L shape with the vertical part, and a horizontal part opposite to the The horizontal part is bent and the bending direction is towards the bent part of the vertical part; the bent part is inserted into the clasp of the core box when the core box is clamped.
上述的自动岩芯盒拆码盘系统,其中,所述轨道上设置有条码带,所述车体上设置有与所述条码带相对应的检测盒,所述条码带和检测盒分别与所述控制模块连接。The above-mentioned automatic core box unpacking disk system, wherein, a bar code tape is provided on the track, and a detection box corresponding to the bar code tape is provided on the car body, and the bar code tape and the detection box are respectively connected with the bar code tape connection to the control module described above.
本实用新型的有益功效在于:当石油研究人员需要调取岩芯到观察台进行取样研究时,自动岩芯盒拆码盘系统可将岩芯盒托盘输送线输送来的多个岩芯盒分次拆盘有序的码放到观察台上;研究人员完成研究和取样后,自动岩芯盒拆码盘系统可将观察台上的多个岩芯盒自动码放到托盘上,再由岩芯盒托盘输送线将整盘岩芯盒输送到立体仓库中储存;从而能实现自动存取岩芯盒,替代研究人员人工搬运岩芯盒的劳动,满足了岩芯盒从托盘输送线到多条观察输送线的搬运、拆盘及码盘要求,完全实现了岩芯盒拆盘、码盘无人操作。The beneficial effect of the utility model is that: when petroleum researchers need to transfer rock cores to the observation platform for sampling research, the automatic core box unpacking disk system can divide the multiple core boxes transported by the core box tray conveying line. The first unpacking discs are stacked on the observation platform in an orderly manner; after the researchers complete the research and sampling, the automatic core box unpacking disc system can automatically stack multiple core boxes on the observation platform on the tray, and then the core boxes The tray conveying line transports the entire core box to the three-dimensional warehouse for storage; thus, it can realize automatic access to the core box, replacing the labor of the researcher to manually carry the core box, and satisfies the need for the core box to be transported from the tray conveying line to multiple observations. The handling, dismantling and code disc requirements of the conveyor line fully realize the unmanned operation of the core box dismantling and code disc.
以下结合附图和具体实施例对本实用新型进行详细描述,但不作为对本实用新型的限定。The utility model will be described in detail below in conjunction with the accompanying drawings and specific embodiments, but not as a limitation of the utility model.
附图说明Description of drawings
图1a为本实用新型的自动岩芯盒拆码盘系统的主视图;Fig. 1 a is the front view of the automatic core box unpacking disc system of the present utility model;
图1b为本实用新型的自动岩芯盒拆码盘系统的俯视图;Fig. 1b is the top view of the automatic core box unpacking disc system of the present invention;
图1c为本实用新型的自动岩芯盒拆码盘系统的侧视图;Fig. 1c is a side view of the automatic core box unpacking disk system of the present utility model;
图2为控制装置结构框图;Figure 2 is a structural block diagram of the control device;
图3a为行走机构的主视图;Fig. 3 a is the front view of running mechanism;
图3b为行走机构的俯视图;Figure 3b is a top view of the running gear;
图3c为行走机构的侧视图;Figure 3c is a side view of the running gear;
图4a为抓取机构的主视图;Figure 4a is a front view of the gripping mechanism;
图4b为抓取机构的俯视图;Figure 4b is a top view of the grabbing mechanism;
图5a为水平横移机构及竖直升降机构的主视图;Figure 5a is a front view of the horizontal traversing mechanism and the vertical lifting mechanism;
图5b为水平横移机构及竖直升降机构的俯视图;Figure 5b is a top view of the horizontal traversing mechanism and the vertical lifting mechanism;
图5c为水平横移机构及竖直升降机构的侧视图。Fig. 5c is a side view of the horizontal traversing mechanism and the vertical lifting mechanism.
其中,附图标记Among them, reference signs
100—自动岩芯盒拆码盘系统100—Automatic core box unpacking disk system
110—轨道系统110—Track system
111—轨道吊装架111—rail hanger
112—轨道112—Track
120—搬运机械手120—handling manipulator
1210—行走机构1210—walking mechanism
1211—车体1211—Car Body
1212—主动轮1212—drive wheel
1213—从动轮1213—Follower wheel
1214—传动系统1214—Transmission system
1215—行走驱动电机1215—Travel drive motor
1220—抓取机构1220—grabbing mechanism
1221—抓取驱动电机1221—grab drive motor
1222—转动齿轮1222—Turn the gear
1223—第一齿条1223—first rack
1224—第二齿条1224—second rack
1225—第一齿条轴1225—the first rack shaft
1226—第二齿条轴1226—second rack shaft
1227—手爪1227—claw
12271—第一钩形爪部12271—first hook claw
122711—竖直部122711—vertical part
122712—水平部122712—horizontal department
122713—弯折部122713—bending part
12272—第二钩形爪部12272—Second hook claw
1228—第一滑轨1228—first rail
1229—第二滑轨1229—Second slide rail
12210—第一滑块12210—first slider
12211—第二滑块12211—second slider
12212—第一导套12212—First Guide Bushing
12213—第二导套12213—second guide sleeve
12214—支架12214—Bracket
1230—水平横移机构1230—horizontal traverse mechanism
1231—横移驱动电机1231—Transverse drive motor
1232—横移传动用齿轮1232—Gear for traverse transmission
1233—横移传动用齿条1233—Rack for traverse transmission
1234—横移直线导轨1234—Transverse linear guide
1240—竖直升降机构1240—Vertical lifting mechanism
1241—升降驱动电机1241—Lift drive motor
1242—齿轮齿条副1242—Rack and pinion pair
1243—升降齿条轴1243—Elevating rack shaft
1244—垂直导向机构1244—Vertical Guide Mechanism
125—机架125—rack
200—岩芯盒托盘输送线200—Core box tray conveyor line
300—岩芯观察输送线300—Core observation conveyor line
41—托盘41—tray
42—岩芯盒42—core box
具体实施方式Detailed ways
下面结合附图和具体实施例对本实用新型技术方案进行详细的描述,以更进一步了解本实用新型的目的、方案及功效,但并非作为本实用新型所附权利要求保护范围的限制。The technical scheme of the utility model is described in detail below in conjunction with the accompanying drawings and specific embodiments, so as to further understand the purpose, scheme and effect of the utility model, but not as a limitation of the scope of protection of the appended claims of the utility model.
参阅图1a至图1c,如图所示,本实用新型的自动岩芯盒拆码盘系统100,设置在岩芯盒托盘输送线200及岩芯观察输送线300之间。岩芯盒托盘输送线200输送通过托盘41承载的多个岩芯盒42,多个岩芯盒42以N排×M层方式码放于托盘41内,图1c示出的托盘41内承载有12个岩芯盒,该12个岩芯盒以3排×4层方式码放,在实际应用中,岩芯盒的个数并不以此为局限。岩芯观察输送线300用于输送岩芯盒以方便研究人员取样研究。Referring to Fig. 1a to Fig. 1c, as shown in the figures, the automatic core box
自动岩芯盒拆码盘系统100包括轨道系统110、搬运机械手120以及控制装置130。轨道系统110包括轨道吊装架111及轨道112,轨道吊装架111架设在岩芯盒托盘输送线200及岩芯观察输送线300之间,轨道112设置在轨道吊装架111上且位于岩芯盒托盘输送线200及岩芯观察输送线300上方,较佳地,轨道112压装到由型钢组成的轨道吊装架111上,长度可为28米。搬运机械手120于拆盘时将托盘41内以N排×M层方式码放的多个岩芯盒42顺次搬运至岩芯观察输送线300上,于码盘时将岩芯观察输送线上300的多个岩芯盒顺次搬运至岩芯盒托盘输送线200上的托盘41内并以N排×M层方式码放。控制装置130与搬运机械手120连接,以控制搬运机械手120的动作。The automatic core box
搬运机械手120包括行走机构1210、抓取机构1220、水平横移机构1230以及竖直升降机构1240,行走机构1210具有沿轨道112移动的车体1211(见图3b);抓取机构1220设置在车体1211上,具有对岩芯盒进行抓夹或松夹的手爪1227(见图4a);水平横移机构1230与抓取机构1220连接以带动抓取机构相对车体1211沿一第一路径水平移动(如图1b中Y轴指示的路径);竖直升降机构1240与抓取机构1210连接以带动抓取机构相对车体1211沿一第二路径上下移动(图1c中Z轴指示的路径)。The handling
结合参阅图2,控制装置130包括水平位置检测开关131、上下位置检测开关132以及控制模块133,水平位置检测开关131设置在第一路径上,拆盘时用于检测托盘内的岩芯盒所在排的位置,码盘时用于检测岩芯观察输送线300前端位置处的岩芯盒所在的水平位置;上下位置检测开关132设置在第二路径上,拆盘时用于检测托盘内的岩芯盒所在层的位置,码盘时用于检测岩芯观察输送线300前端位置处的岩芯盒所在的竖直位置;控制模块133与水平位置检测开关131、上下位置检测开关132及抓取机构1220连接,用于根据水平位置检测开关及上下位置检测开关反馈的信号控制抓取机构的运动。进一步地,控制装置130还包括条码带135和检测盒134,条码带135设置在轨道112上,检测盒134设置在车体1211上,该检测盒134与条码带135相对应,以检测车体1211在轨道112上的位置,条码带135和检测盒134分别与控制模块133连接,以在控制模块133接到指令需要拆盘或码盘时,控制搬运机械手120在轨道112上沿着X轴方向移动。2, the
参阅图3a至图3c,行走机构1210还包括主动轮1212、从动轮1213、传动系统1214和与行走驱动电机1215。主动轮1212和从动轮1213设置在车体1211上,主动轮1212通过传动系统1214与行走驱动电机1215连接,这样,通过行走驱动电机1215能驱动车体1211在轨道112上沿着X轴方向移动。Referring to FIG. 3 a to FIG. 3 c , the
参阅图4a及图4b,抓取机构1220除包括手爪1227外,还包括抓取驱动电机1221、转动齿轮1222、第一齿条1223、第二齿条1224、第一齿条轴1225以及第二齿条轴1226。抓取驱动电机1221固定设置在支架12214上;转动齿轮1222与抓取驱动电机1221连接;第一齿条1223与转动齿轮1222啮合;第二齿条1224与转动齿轮1222啮合且与第一齿条1223平行布置;第一齿条轴1225供所述第一齿条1223设置;第二齿条轴1226供所述第二齿条1224设置;手爪1227包括第一钩形爪部12271和第二钩形爪部12272,第一钩形爪部12271设置在第一齿条轴1225上且位于第一齿条轴的远离转动齿轮端,第二钩形爪部12272设置在第二齿条轴1226上且位于第二齿条轴的远离转动齿轮端,通过这样的设置,在转动齿轮1222的转动线上相互平行的第一齿条1223和第二齿条1224拉动两侧的第一钩形爪部12271和第二钩形爪部12272反向运动即可实现对岩芯盒42抓夹与松夹动作,第一钩形爪部12271和第二钩形爪部12272具有相同的结构,以第一钩形爪部12271为例,第一钩形爪部12271包括竖直部122711、与竖直部构成L形的水平部122712以及相对水平部弯折且弯折方向朝向竖直部的弯折部122713,弯折部122713于对岩芯盒42进行抓夹时插入岩芯盒的扣手内。如图4b所示,当转动齿轮1222在抓取驱动电机1221带动下顺时针转动时,实现对岩芯盒42抓夹;当转动齿轮1222在抓取驱动电机1221带动下逆时针转动时,实现对岩芯盒42松夹。较佳地,抓取机构1220还包括第一滑轨1228、第二滑轨1229、第一滑块12210以及第二滑块12212,第一滑轨1228设置在支架12214上;第二滑轨1229设置在支架12214上;第一滑块12210与第一钩形爪部12271固定连接且滑动设置在第一滑轨1228上;第二滑块12211与第二钩形爪部12272固定连接且滑动设置在第二滑轨1229上。4a and 4b, the
为了保证手爪平稳抓夹及松夹,抓取机构1220还包括有导向第一齿条轴1225和第二齿条轴1226的导向机构,导向机构包括设置在支架12214上的第一导套12212和第二导套12213,第一导套12212和第二导套12213分别位于转动齿轮1222两侧,第一齿条轴1225顺次穿过第二导套12213和第一导套12212后连接第一钩形爪部12271,第二齿条轴1226顺次穿过第一导套12212和第二导套12213后连接第二钩形爪部12272。In order to ensure the stable gripping and loosening of the claws, the
从上述结构可以看出,抓取机构1220的传动原理为减速电机上的齿轮转动带动平行布置的两个齿条,在齿轮转动线两平行齿条拉动两侧钩形爪部反向运动,从而实现手爪对岩芯盒抓夹与松夹动作。导向机构可为直线导轨,且装在手爪上的滑块12210、12211与装在支架12214上的滑轨1228、1229亦能起起导向及支撑作用。还可于X1轴方向设置检测开关(图中未示出),抓取机构1220可根据该X1轴方向设置的检测开关反馈的信号自动调整手爪间距,保证手爪能够通过岩芯盒并可夹紧岩芯盒边缘。抓取驱动电机1221可采用伺服控制,以提高定位精度。As can be seen from the above structure, the transmission principle of the
参阅图5a至图5c,竖直升降机构1240包括升降驱动电机1241、两个齿轮齿条副1242以及两个升降齿条轴1243。升降驱动电机1241固定设置在机架125上;两个齿轮齿条副1242分别与升降驱动电机1241连接且相对升降驱动电机对称设置,每一齿轮齿条副1242包括由升降驱动电机带动旋转的升降传动用齿轮及与升降传动用齿轮啮合的升降传动用齿条;两个升降齿条轴1243分别对应两个齿轮齿条副的其中之一供升降传动用齿条设置;支架12214固定在两个升降齿条轴1243的下端。竖直升降机构1240还包括垂直导向机构1244,两个升降齿条轴1243穿过垂直导向机构后与支架12214固定连接。竖直升降机构1240带动抓取机构1220实现岩芯盒抓取后实现Z轴向垂直提升动作,竖直升降机构1240可采用减速制动电机(即升降驱动电机1241)驱动齿轮齿条副1242。Z轴方向行程可为0.65米,最大速度可为20米/分钟,最大提升重量可为100KG,电机采用伺服电机。还可在Z轴移动路径上设置上下位置检测开关132,用于检测下方托盘上每层岩芯盒的位置,当检测上下位置检测开关132检测到岩芯盒位置后,通过抓取机构1220把岩芯夹紧,提升至原始高度。Referring to FIGS. 5 a to 5 c , the
水平横移机构1230和竖直升降机构1240装在同一机架(即,机架125上)上,其包括横移驱动电机1231、横移传动用齿轮1232、横移传动用齿条1233以及横移直线导轨1234。横移驱动电机1231固定设置在机架125上;横移传动用齿轮1232与横移驱动电机1231连接;横移传动用齿条1233与横移传动用齿轮1232啮合;横移直线导轨1234与横移传动用齿条1233平行设置;横移传动用齿条1233和横移直线导轨1234设置在车体1211上(见图3b)。也就是说,水平横移机构通过两套直线导轨运动副实现在Y轴方向的水平移动,传动方式采用齿轮齿条传动,移动行程可达1.14米。在水平横移机构1230的Y轴移动路径上设置水平位置检测开关131,用于检测下方托盘上每排岩芯盒的位置,当水平位置检测开关131检测到岩芯盒位置后,通过升降驱动电机1241沿Z向升降,将夹紧后的岩芯盒提升。The
本实用新型的全自动岩芯盒拆码盘系统拆盘工作过程如下:The working process of the fully automatic core box unpacking disc system of the utility model is as follows:
步骤S100:装载岩芯盒的托盘沿岩芯盒托盘输送线到达岩芯观察输送线的观察台前端后,搬运机械手沿轨道运行到托盘上方位置。在该步骤中,当装载岩芯盒的托盘在岩芯盒托盘输送线200输送下即将到达岩芯观察输送线300时,可判断岩芯观察输送线300上是否允许放置岩芯盒,若允许放置则进行步骤S200。Step S100: After the pallet loaded with core boxes arrives at the front end of the observation table of the core observation conveyor line along the core box pallet conveying line, the transport manipulator moves along the track to a position above the pallet. In this step, when the pallet loaded with core boxes is about to arrive at the core
步骤S200:控制模块基于水平位置检测开关反馈的信号控制水平横移机构动作,以使抓取机构运动至托盘内的N排上的岩芯盒的正上方。Step S200: The control module controls the horizontal traversing mechanism based on the signal fed back by the horizontal position detection switch, so that the grabbing mechanism moves to the right above the core boxes on the N rows in the tray.
步骤S300:控制模块基于上下位置检测开关反馈的信号控制竖直升降机构动作以使抓取机构取下托盘内的N排×M层上的岩芯盒。Step S300: The control module controls the vertical lifting mechanism to operate based on the signal fed back by the up and down position detection switch so that the grabbing mechanism removes the core boxes on the N rows×M layers in the tray.
步骤S400:竖直升降机构动作提升抓夹有岩芯盒的抓取机构至一安全位置后,所述水平横移机构根据观察台的位置动作使抓夹有岩芯盒的抓取机构运行至观察台正上方,抓取机构微降后手爪松夹将岩芯盒放置在观察台上。在该步骤中,手爪夹住岩芯盒后,Z轴方向的伺服电机(升降驱动电机1241)动作提高到一安全位置,控制装置根据岩芯观察输送线300的前端位置,启动横移驱动电机1231使得抓取机构定位在岩芯观察输送线300的前端位置上方,升降驱动电机1241动作使抓取机构微降以利于手爪脱离开岩芯盒(具体来说是弯折部122713脱离岩芯盒的扣手),然后抓取驱动电机1221动作手爪松夹,岩芯盒被输送到岩芯观察输送线300的观察台后端。Step S400: After the vertical lifting mechanism lifts the grabbing mechanism holding the core box to a safe position, the horizontal traversing mechanism operates according to the position of the observation platform to make the grabbing mechanism grabbing the core box run to Right above the observation platform, after the grasping mechanism is slightly lowered, the claws are loosened and the core box is placed on the observation platform. In this step, after the core box is clamped by the claws, the servo motor (lifting drive motor 1241) in the Z-axis direction moves to a safe position, and the control device starts the traverse drive according to the position of the front end of the conveying
重复上述步骤S200-步骤S400,直到托盘内的岩芯盒全部搬运至观察台上。The above step S200-step S400 is repeated until all the core boxes in the tray are transported to the observation platform.
上述步骤S200和步骤S300可以同时进行,也就是说,当装载岩芯盒的托盘停稳后,可启动X轴、Y轴和Z轴方向的伺服电机(即行走驱动电机1215、横移驱动电机1231和升降驱动电机1241),并根据岩芯盒型号来控制手爪的开度,再通过伺服控制器控制各个轴的动作幅度,使得手爪精确定位在要抓取的岩芯盒的合适位置,启动抓取驱动电机1221以使手爪夹住岩芯盒。The above step S200 and step S300 can be carried out at the same time, that is to say, after the tray loaded with the core box has stopped, the servo motors in the X-axis, Y-axis and Z-axis directions can be started (that is, the
本实用新型的全自动岩芯盒拆码盘系统码盘工作过程如下:The working process of the code disc of the fully automatic rock core box dismantling disc system of the utility model is as follows:
步骤S100:岩芯观察输送线的观察台上最外侧的岩芯盒被输送到观察台前端位置处后,搬运机械手沿轨道运行到观察台上方位置;Step S100: After the outermost core box on the observation platform of the core observation conveying line is transported to the front end of the observation platform, the transport manipulator moves along the track to the position above the observation platform;
S200:控制模块基于水平位置检测开关反馈的信号控制水平横移机构动作,以使抓取机构运动至观察台前端位置处的岩芯盒的正上方;S200: the control module controls the action of the horizontal traversing mechanism based on the signal fed back by the horizontal position detection switch, so that the grabbing mechanism moves to directly above the core box at the front end of the observation platform;
S300:控制模块基于上下位置检测开关反馈的信号控制竖直升降机构动作以使抓取机构抓取观察台前端位置处的的岩芯盒;S300: the control module controls the action of the vertical lifting mechanism based on the signal fed back by the up and down position detection switch so that the grabbing mechanism grabs the core box at the front end of the observation platform;
S400:竖直升降机构动作提升抓夹有岩芯盒的抓取机构至一安全位置后,所述水平横移机构根据岩芯盒托盘输送线的位置动作,使抓夹有岩芯盒的抓取机构运行至岩芯盒托盘输送线的托盘正上方,控制模块计算此岩芯盒应码放在第几排第几层,并基于计算结果控制竖直升降机构及水平横移机构以使抓取机构的手爪将岩芯盒松夹到应码放的准确位置重复上述步骤S200至到步骤S400,直到把观察台上的所有岩芯盒都码放到托盘上,托盘被输送入高架立体仓库存放。S400: After the vertical lifting mechanism lifts the gripping mechanism holding the core box to a safe position, the horizontal traversing mechanism moves according to the position of the core box tray conveying line, so that the gripping mechanism holding the core box The fetching mechanism runs to the tray directly above the core box tray conveying line, the control module calculates which row and layer the core box should be placed on, and controls the vertical lifting mechanism and the horizontal moving mechanism based on the calculation results to grab The claws of the mechanism loosely clamp the core boxes to the exact position where they should be stacked and repeat the above steps from S200 to S400 until all the core boxes on the observation platform are stacked on the pallet, and the pallet is transported into the elevated three-dimensional warehouse for storage.
当然,本实用新型还可有其它多种实施例,在不背离本实用新型精神及其实质的情况下,熟悉本领域的技术人员当可根据本实用新型作出各种相应的改变和变形,但这些相应的改变和变形都应属于本实用新型所附的权利要求的保护范围。Of course, the utility model can also have other various embodiments, and those skilled in the art can make various corresponding changes and deformations according to the utility model without departing from the spirit and essence of the utility model, but These corresponding changes and deformations should all belong to the protection scope of the appended claims of the present utility model.
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CN2013203252128U Expired - Lifetime CN203306725U (en) | 2013-06-06 | 2013-06-06 | Automatic core box unpacking disc system |
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