CN203305371U - Vehicle-mounted concrete mixer with power supply and lifting discharge hopper and guide rope lifting function - Google Patents
Vehicle-mounted concrete mixer with power supply and lifting discharge hopper and guide rope lifting function Download PDFInfo
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- CN203305371U CN203305371U CN2012205736427U CN201220573642U CN203305371U CN 203305371 U CN203305371 U CN 203305371U CN 2012205736427 U CN2012205736427 U CN 2012205736427U CN 201220573642 U CN201220573642 U CN 201220573642U CN 203305371 U CN203305371 U CN 203305371U
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Abstract
Description
技术领域 technical field
本实用新型涉及一种建筑机械,尤其是小型混凝土搅拌机。 The utility model relates to a construction machine, in particular to a small concrete mixer. the
背景技术 Background technique
现有的通用小型混凝土搅拌机一般包括机架、拌筒、大齿圈、进料斗和提升出料斗。其中,大齿圈固定在拌筒的外面,电动机通过传动机构和齿轮驱动大齿轮和拌筒转动。混凝土拌料从进料端由进料斗放入拌筒内进行搅拌;搅拌好后控制器控制拌筒反转,混凝土从拌筒另一端的出料端排到提升出料斗中,提升出料斗经上吊到相应的建筑楼层后将混凝土倒入手推斗车中,手推斗车再将混凝土运到需要处。而提升出料斗吊到建筑楼层的过程通常有两种方式,一是用提升卷扬机通过钢丝绳吊起料斗后,由人工操作一条与提升出料斗连接的绳子控制方向,使料斗落到相应的楼层,然后将料斗中的混凝土倒入手推斗车中运到需要处。这种方式多出一人来操作料斗上升/下落,劳动强度大,安全性差。另一种是提式搅拌机,该搅拌机的提升出料斗是通过提升卷扬机和钢丝绳吊起料斗后,使出料斗上的滚轮沿设在搅拌机一侧垂直的提架轨道上升,到相应的楼层后将料斗中的混凝土倒入手推斗车中运到需要处。这种方式虽说不用专人来操作料斗上升/下落,安全性也较好。这方式在建10米以下的建筑物时是较好用的,但是,在用于建10米以上的建筑物时,提架的强度下降,安全性也下降,提架的安装也困难。 Existing general-purpose small-sized concrete mixer generally comprises frame, mixing cylinder, large ring gear, feed hopper and lift out hopper. Wherein, the large ring gear is fixed on the outside of the mixing drum, and the motor drives the large gear and the mixing drum to rotate through the transmission mechanism and gears. The concrete mixing material is put into the mixing drum from the feeding end through the feeding hopper for mixing; after the mixing is completed, the controller controls the mixing drum to reverse, and the concrete is discharged from the discharging end of the other end of the mixing drum into the lifting hopper, and the lifting hopper After being hoisted to the corresponding building floor, the concrete is poured into the trolley, and the trolley transports the concrete to the required place. There are usually two ways to lift the hopper to the building floor. One is to use the hoist to lift the hopper through the wire rope, and then manually operate a rope connected to the hopper to control the direction so that the hopper falls to the corresponding floor. The concrete in the hopper is then poured into a trolley and transported to the place where it is needed. In this way, one more person is required to operate the rising/falling of the hopper, which is labor-intensive and poor in safety. The other is a lifting mixer. The lifting hopper of the mixer is lifted by hoisting the hoist and the wire rope, and the rollers on the hopper rise along the vertical lifting track on one side of the mixer. The concrete in the hopper is poured into the trolley and transported to the place where it is needed. Although this method does not require a special person to operate the hopper up/down, the safety is also better. This mode is better useful when building the building below 10 meters, but, when being used to build the building more than 10 meters, the strength of lifting frame declines, and safety also descends, and the installation of lifting frame is also difficult. the
通用小型混凝土搅拌机体积小,应用方便灵活,搅拌效果好,广泛应用于包括混凝土的中小型建筑物的建设中。但是,该小型混凝土搅拌机所用的电源通常都是接市电的,对于远离市电,如山区农村、离城市较远的建筑工地,要建设房子等建筑物时就没法使用该小型混凝土搅拌机了,只有用人工混拌混凝土。而且,这种搅拌机还要依赖机动车辆来拖动,将拉到工地,到工地后需人工调节工作位置。劳动强度大,费时费工,很不方便。 The general-purpose small concrete mixer is small in size, convenient and flexible in application, and has good mixing effect. It is widely used in the construction of small and medium-sized buildings including concrete. However, the power used by the small concrete mixer is usually connected to the mains. For construction sites far away from the mains, such as mountain villages and cities, the small concrete mixer cannot be used when building buildings such as houses. , only with manual mixing of concrete. Moreover, this kind of mixer will also rely on motor vehicles to drag, and will be pulled to the construction site, and the working position needs to be manually adjusted after arriving at the construction site. The labor intensity is high, time-consuming and labor-intensive, and very inconvenient. the
实用新型内容 Utility model content
本实用新型的目的是提供一种操作简便和安全的车载自带电源和提升出料斗导绳升降式混凝土搅拌机。 The purpose of the utility model is to provide a convenient and safe vehicle-mounted power supply and lift-out hopper guide rope lifting type concrete mixer. the
为达上述目的,本实用新型的技术方案为: For reaching above-mentioned purpose, the technical scheme of the present utility model is:
一种车载自带电源和提升出料斗导绳升降式混凝土搅拌机,它包括混凝土搅拌机和设在混凝土搅拌机出料口下面的提升出料斗,其特征在于还包括: A vehicle-mounted self-contained power supply and lifting hopper guide rope lifting type concrete mixer, which includes a concrete mixer and a lifting hopper arranged under the discharge port of the concrete mixer, and is characterized in that it also includes:
用于支承和带动混凝土搅拌机的机动车架,在机动车架的前端设有包括发动机的机动车; The motor vehicle frame used to support and drive the concrete mixer is equipped with a motor vehicle including an engine at the front end of the motor vehicle frame;
由所述机动车发动机带动发电的发电机,发电机发出的电通过导线与混凝土搅拌机控制电箱的电源输入端连接; A generator that is driven by the engine of the motor vehicle to generate electricity, and the electricity generated by the generator is connected to the power input end of the control box of the concrete mixer through a wire;
固定在建筑物上和所述提升出料斗上方的前倾式三角形提架; A forward-leaning triangular frame fixed on the building and above the lifting hopper;
设在所述混凝土搅拌机上方机动车架顶面上的卷扬机; A hoist mounted on the top surface of the motor vehicle frame above the concrete mixer;
固定在所述提升出料斗两侧斗轴上的导绳管; Rope guide pipes fixed on the bucket shafts on both sides of the lifting hopper;
与所述的导绳管对应,设在提升出料斗两侧机动车架上的导绳下定位装置; Corresponding to the guide rope tube, the positioning device under the guide rope is arranged on the motor vehicle frame on both sides of the hoisting hopper;
与所述的导绳管对应,设在所述前倾式三角形提架上端的导绳上定位装置,导绳上定位装置包括担杆和设在担杆两端的斗钩杆、斗钩和导绳槽; Corresponding to the guide rope tube, the positioning device on the guide rope is arranged on the upper end of the forward-leaning triangular lifting frame. rope groove;
导绳,导绳的两侧下端分别与所述的导绳下定位装置连接,上端分别与导绳上定位装置担杆两端连接,其中穿过所述的导绳管和导绳槽。 As for the guide rope, the lower ends on both sides of the guide rope are respectively connected to the lower positioning device of the guide rope, and the upper ends are respectively connected to both ends of the pole of the upper positioning device of the guide rope, wherein the guide rope passes through the said guide rope tube and the guide rope groove.
以上结构的车载自带电源和提升出料斗导绳升降式混凝土搅拌机,在机动车架前端设有包括发动机的机动车,机动车能直接将搅拌机带到工地;机动车的发动机带动发电机发电,发电机发出的电通过导线与混凝土搅拌机控制电箱的电源输入端连接。从而 解决了搅拌机的运输和工作位置的调节问题。而且,在提升出料斗的提升供料或下落取料的过程中,都要有两侧的导绳限定,从而使提升出料斗的斗轴能准确地落到机架的轴座或三角形提架的斗钩上,安全完成送料任务。而且,前倾式三角形提架设在建筑物上,可随着建筑物的建高而提高,例如建好第二层楼后,将前倾式三角形提架设在二楼的上面,建好第三层楼后设在三楼的上面。卷扬机设在机架顶面上,随搅拌机而走,不多占地面空间。提高了混凝土搅拌机的性能、操作方便和安全。 The vehicle-mounted concrete mixer with its own power supply and hoisting hopper guide rope of the above structure is equipped with a motor vehicle including an engine at the front end of the motor frame, and the motor vehicle can directly bring the mixer to the construction site; the engine of the motor vehicle drives the generator to generate electricity. The electricity generated by the generator is connected to the power input terminal of the control electric box of the concrete mixer through wires. Thereby solving the transportation of the mixer and the adjustment of the working position. Moreover, in the process of lifting the material to be lifted out of the hopper or falling to take it out, there must be guide ropes on both sides to limit it, so that the bucket shaft that is lifted out of the hopper can accurately fall to the shaft seat of the frame or the triangular lifting frame. On the bucket hook, complete the feeding task safely. Moreover, the forward-leaning triangular frame is set on the building, which can be improved along with the height of the building. For example, after the second floor is built, the forward-leaning triangular frame is set on the second floor, and the third floor is built. The second floor is located above the third floor. The winch is set on the top surface of the frame and goes with the mixer, taking up little space on the ground. The performance, operation convenience and safety of the concrete mixer are improved.
附图说明 Description of drawings
图1是本实用新型的主视结构示意图; Fig. 1 is the main view structural representation of the utility model;
图2是图1中A视的结构示意图; Fig. 2 is a schematic structural view of A in Fig. 1;
图3是图1中B视的结构示意图; Fig. 3 is the schematic structural view of B among Fig. 1;
图4是图1中提升料斗的主视结构示意图; Fig. 4 is a front view structural schematic diagram of the lifting hopper in Fig. 1;
图5是图4的右视结构示意图。 FIG. 5 is a schematic diagram of the right view of FIG. 4 .
在图中,斗钩限位框1,钢绳过渡轮2,导绳3,绳辊4,机动车架5,机动车头6,发动机6A,发电机 6B,斗轴7,导绳管8,提斗下板9,销轴10,斗提夹板11,提升出料斗12,提耳13,卷扬钢丝绳14,出料口15,卷扬机顶盖16,卷进扬辊17,卷扬电机18,调速机19,拌筒20,控制电箱21,进料斗操纵杆22,进料斗钢丝绳23,进料斗24,承柱25,进料斗钢丝绳辊26,行走轮27,驱动轴28,拌筒驱动齿轮29,变速器30,搅拌电机31,斗钩32,斗钩杆33,导绳槽34,担杆35,上斗滑轮36,前倾式三角形提架37,三角形提架后拉钢丝绳38,提升滑轮39,连接套40,建筑物面41,后拉板42,拉钩链43,提斗上板44,排料口45,提斗杆46。
In the figure, bucket
具体实施方式 Detailed ways
下面结合附图,对本实用新型作进一步说明。 Below in conjunction with accompanying drawing, the utility model is further described. the
图1所示,是本实用新型的主视结构示意图。从图中可知,本实用新型主要由机动车架5和机动车头6构成的机动车,以及前倾式三角形提架37、包括拌筒20和进料斗24及搅拌电机31的搅拌机、包括卷进扬辊17和卷扬电机18及调速机19的卷扬机与提升出料斗12及其导绳3构成。其中,机动车架5的前端设置有机动车头6,后端设置包括拌筒20的混凝土搅拌机,机动车发动机6A通过皮带和皮带轮或其他传动装置,带动也设在车头6中的发记电机6B发电,发电机6A发出的电通过导线与混凝土搅拌机控制电箱21的电源输入端连接。从而解了远离市电的问题。搅拌机的控制电箱21接入发电机6B发出的电后,可控制搅拌电机31的工作。搅拌电机31通过皮带轮和皮带驱动变速器30,变速器30的输出轴28分别通过拌筒驱动齿轮29、进料斗钢丝绳辊26,驱动拌筒20转动和搅拌筒内的混凝土原料和进料斗24的进料,而进料斗24的进料还须通过进料斗操纵杆22的控制,使进料斗钢丝绳辊26对进料斗钢丝绳23的收放来实现进料斗24上升进料和下降取料。
Shown in Fig. 1, is the front view structure schematic diagram of the present utility model. As can be seen from the figure, the utility model is mainly composed of a
在机动车架5下面的车轮27起支承和滚作用,在机动车的带动下,到达建筑工作地。搅拌机工作时,由处于机动车架5后侧搅拌机四角上的承柱25支撑。在搅拌机上面机动车架5的顶面上设有包括卷进扬辊17、卷扬电机18、调速机19和卷扬钢丝绳14的卷扬机,在卷扬机的上面设有卷扬机顶盖16,保护卷扬机免于日晒雨淋。卷扬钢丝绳14的外端依序通过三角形提架37上的提升滑轮39和上斗滑轮36后,与提升出料斗12提耳13固定连接。在机动车架5的中部和出料口15下方,设有提升出料斗12。该提升出料斗12通过两侧的斗轴7放置在机动车架5的中部,搅拌机通过反转将拌筒20中的混凝土排到在提升出料斗12内,卷扬机的作用下,提升出料斗12可提升到上方的三角形提架37中,两侧的斗轴7分别座落于两侧的斗钩32上,由于斗重心力的作用,提升出料斗12转动,将其中的混凝土倒到手推斗车或其他运输工具中,然后又下降到机动车架5上,处于装料的状态。图2是图1中A视的结构示意图,主要表示前倾式三角形提架37及其上面各构件的侧面结构。结合图1和图2一起来看,在前倾式三角形提架37的顶端设有提升滑轮39和后拉板42,其中,提升滑轮39设置卷扬钢丝绳14,使卷扬钢丝绳14在其中的绳槽中顺利通过;后拉板42用于固定三角形提架37的后拉钢丝绳38一端,后拉钢丝绳38的另一端斜拉固定于建筑物面41上,与前面前倾的倒V形支杆构成立体三角形。在2图中拉钢丝绳38画成两条,方便调节三角架的斜度和定位,在实际应用中,也可将两条拉钢丝绳38合并为一条。在前倾式三角形提架37的倒V形支杆的上端,提升滑轮39的下方,固定连接有担杆35。在担杆35的中间,设有上斗滑轮36,用于过渡卷扬钢丝绳14,提吊提升出料斗12。在担杆35的两侧通过连接套40连接有斗钩杆33。斗钩杆33的下端头为斗钩32,用于钩住提升出料斗12两侧的斗轴7,使提升出料斗12能转动,倒出其中的混凝土。在斗钩杆33的中部还设有导绳槽34,用于限定导绳3,并通过限定导绳3来限定提升出料斗12的提升和下降的方向,确保提升出料斗12上升到最高度后下降时,其两侧的斗轴7能准确地落到两侧的对应斗钩32上。导绳槽34的结构详见图3,从图3中可看到,在斗钩杆33的内侧固定连接有开口框状的导绳槽34,将导绳3限定在其内,使提升出料斗12的斗轴7能准确地落到两侧的对应斗钩32上。为了使提升出料斗12两侧的斗轴7能准确地落到两侧的对应斗钩32上,在三角形提架37的倒V形支杆与钩杆33之间设有拉钩链43,限定两侧斗钩32的位置。
The
导绳上定位装置包括担杆35和设在担杆两端的斗钩杆33、斗钩32和导绳槽34。担杆3的两侧各固定有导绳3的上端,导绳3嵌套在导绳槽34中。
The positioning device on the guide rope includes a
图4所示,是图1中提升料斗的主视结构示意图,图5是图4的右视结构示意图,两图一起来看,在提升出料斗12两侧的斗轴7上都分别固定连接有斗钩限位框1和导绳管8。其中,斗钩限位框1用于使斗钩32能准确地插入框中,并钩住提升出料斗12两侧的斗轴7;导绳3的下端穿过导绳管8后,经过钢绳过渡轮2和绳辊4连接并卷绕在绳辊4上。绳辊4通过其中心轴与机动车架5作转动连接,并可定位。通过转动绳辊4可调节从导绳上定位装置到导绳下定位装置之间导绳3的长度。导绳下定位装置包括钢绳过渡轮2和绳辊4,在机动车架5的对应两侧都设有。提升出料斗12下口的两侧中部分别固定连接有提斗下板9,两块提斗夹板11的下端夹住斗提下板9的上端,并通过销轴10作转动连接。提斗夹板11的上端与提斗上板44的下端固定连拉接,提斗杆46的两端头分别与两侧的提斗上板44固定连接。提斗杆46的中间与提耳13固定连接,提耳13上固定连接有卷扬钢丝绳14的外端头。提升出料斗12被提升到三角形提架37座落于斗钩32后,由于料斗和其中混凝土重心的作用,提升出料斗12自然向外翻转,如图4中的箭头所示,料斗中的混凝土从两侧的排料口45倒出到运料工具上。
As shown in Fig. 4, it is a schematic diagram of the front view structure of the lifting hopper in Fig. 1, and Fig. 5 is a schematic diagram of the structure diagram of the right side view of Fig. 4. Looking at the two diagrams together, the bucket shafts 7 on both sides of the
本实用新型车载自带电源和提升出料斗导绳升降式搅拌机的工作原理为: The working principle of the utility model vehicle-mounted power supply and hoisting hopper guide rope lifting type mixer is as follows:
机动车直接将搅拌机带到工地,并调节好工作位置。从机动车架5前下端两侧导绳下定位装置的绳辊4中分别拉出导绳3,依序经过/穿过绳过渡轮2、导绳管8和导绳槽34后与担杆35的两端固定连接,成为提升出料斗12上升/下降的向导。启动和设置发电机 6B处于发电状态,并将所发的电与控制电箱21接通。操作控制电箱21板面上的按钮控制搅拌电机31工作,使拌筒20转动,操纵进料斗操纵杆22将进料斗24中的混凝土料倒入转动的拌筒20内进行搅拌。搅拌好后,通过控制电箱21将拌筒20反转,从混凝土出料口15排到提升出料斗12中。通过控制电箱21控制卷扬机的卷扬钢丝绳14提升/降提升出料斗12,当提升出料斗12提升到三角形提架37的最高度后稍下降,提升出料斗12两侧的斗轴7落在与之相应的斗钩32上。由于料斗和其中混凝土重心的作用,提升出料斗12自然向外翻转,料斗中的混凝土从两侧的排料口45倒出到运料工具上,然后在卷扬机的作用下回到机架前端的斗座上。完成一次的送料过程,并以此循环作业。大大地降低了劳动强度,而且,操作简便和安全。
The motor vehicle directly brings the mixer to the construction site and adjusts the working position. Pull out the
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN102873757A (en) * | 2012-11-03 | 2013-01-16 | 简蘖懿 | Vehicle-mounted power supply and lifting hopper guide rope lifting concrete mixer |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN102873757A (en) * | 2012-11-03 | 2013-01-16 | 简蘖懿 | Vehicle-mounted power supply and lifting hopper guide rope lifting concrete mixer |
CN102873757B (en) * | 2012-11-03 | 2014-10-08 | 简蘖懿 | Vehicle-mounted concrete mixer with power supply and lifting discharge hopper and guide rope lifting function |
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