CN203297461U - Hydro-pneumatic spring with variable parameters - Google Patents
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Abstract
一种可变参数油气弹簧,包括液压缸,蓄能器,液压缸内部被活塞分为有杆液体腔和无杆液体腔,且这两个腔体通过活塞上的阻尼孔相连通,蓄能器内部被弹性隔膜分成气体腔和液体腔,液压缸中两个液体腔分别通过管路和流通面积调节阀等阀门与蓄能器中液体腔连通,还包括一个与蓄能器中气体腔相连通的附加气室,且其间气体流通面积的大小可调,且通过附加气室或蓄能器上设置的气孔可以实现充放气,从而能实现该油气弹簧的刚度、阻尼和高度的可调节。结构简单,制造难度低,安装时布置更灵活。
A variable parameter oil-gas spring, including a hydraulic cylinder and an accumulator. The interior of the hydraulic cylinder is divided into a rod liquid chamber and a rodless liquid chamber by the piston, and the two chambers are connected through a damping hole on the piston to store energy. The interior of the accumulator is divided into a gas chamber and a liquid chamber by an elastic diaphragm. The two liquid chambers in the hydraulic cylinder are respectively connected with the liquid chamber in the accumulator through pipelines and flow area regulating valves and other valves, and one is connected with the gas chamber in the accumulator. There are additional air chambers through which the gas flow area can be adjusted, and the air can be charged and deflated through the additional air chambers or the air holes set on the accumulator, so that the stiffness, damping and height of the oil-pneumatic spring can be adjusted. . The structure is simple, the manufacturing difficulty is low, and the arrangement is more flexible during installation.
Description
技术领域 technical field
本实用新型涉及一种承载减振元器件,特别涉及一种可变参数油气弹簧,可以用于车身或驾驶室等的悬置起到弹簧和阻尼器的作用,其刚度、阻尼和高度均可调节。 The utility model relates to a load-bearing vibration-damping component, in particular to a variable-parameter oil-pneumatic spring, which can be used for the suspension of a car body or a driver's cab to play the role of a spring and a damper, and its stiffness, damping and height can be adjust. the
背景技术 Background technique
油气弹簧是油气悬架的核心部件,是利用气体的压缩来储存能量的弹性元件,是在膜式空气弹簧的基础上发展出来的。它采用金属容器作为气室,以惰性的氮气作为弹性元件,并在活塞和气体之间有油液作为中间介质。油气弹簧按照蓄能器相对液压缸的位置分为一体式和分体式,按照蓄能器中气液是否隔开分为油气不分离式和用一弹性膜片分隔开的油气分离式,按照蓄能器形式分为单气室、双气室、两级气压式。单气室油气弹簧只有一个气室,活塞在液压缸内作往复运动,从而导致气室内的气体压缩或膨胀,液压油在各腔内流入流出,气体变形产生的弹性力和油液产生的阻尼作用分别实现了油气弹簧的弹性和阻尼作用。双气室油气弹簧是有反压力气室的油气弹簧,比单气室油气弹簧多一个反压气室,该气室也称反压力腔。特点是起弹性缓冲作用的气室由正、反压力的两个气室组成,当油气弹簧处于压缩行程,主活塞向内运动,油液流入蓄能器,正压气室内的气体被压缩,与此同时环形腔的体积增大,反压气室的体积也随着增大,气压相应减小,即压缩行程时,正压力腔气体压力增加,反压力腔气体压力减小;反之亦然,即还原行程时,正压力腔气体压力减小,反压力腔气体压力增大。两级压力式油气弹簧也有两个气室,一个为低压气室,另一个为高压气室,两个气室不连通,当活塞行程不大时,液压缸各腔的油液压力不大(即低压段),此时仅低压气室工作。当活塞行程增大时,液压腔的油压增大(高压阶段),此时低压气室和高压气室共同工作。 The oil-gas spring is the core component of the oil-gas suspension. It is an elastic element that uses the compression of gas to store energy. It is developed on the basis of the membrane air spring. It uses a metal container as an air chamber, an inert nitrogen gas as an elastic element, and oil as an intermediate medium between the piston and the gas. According to the position of the accumulator relative to the hydraulic cylinder, the oil-gas spring is divided into an integrated type and a split type. According to whether the gas-liquid in the accumulator is separated, it is divided into an oil-gas non-separated type and an oil-gas separated type separated by an elastic diaphragm. The form of accumulator is divided into single air chamber, double air chamber and two-stage air pressure type. The single-chamber oil-pneumatic spring has only one air chamber, and the piston reciprocates in the hydraulic cylinder, which causes the gas in the air chamber to compress or expand, and the hydraulic oil flows in and out of each chamber, the elastic force generated by the gas deformation and the damping generated by the oil The action realizes the elasticity and damping action of the oil and gas spring respectively. The double-chamber oil-pneumatic spring is a hydro-pneumatic spring with a back-pressure chamber, which has one more back-pressure chamber than the single-chamber hydro-pneumatic spring, which is also called a back-pressure chamber. The characteristic is that the air chamber that acts as an elastic buffer is composed of two air chambers with positive and negative pressure. When the oil-gas spring is in the compression stroke, the main piston moves inward, the oil flows into the accumulator, and the gas in the positive pressure air chamber is compressed. At the same time, the volume of the annular cavity increases, the volume of the back pressure chamber also increases, and the air pressure decreases accordingly, that is, during the compression stroke, the gas pressure in the positive pressure chamber increases, and the gas pressure in the back pressure chamber decreases; vice versa, that is During the reduction stroke, the gas pressure in the positive pressure chamber decreases, and the gas pressure in the back pressure chamber increases. The two-stage pressure oil-gas spring also has two air chambers, one is a low-pressure air chamber and the other is a high-pressure air chamber. The two air chambers are not connected. When the piston stroke is not large, the oil pressure in each chamber of the hydraulic cylinder is not large ( That is, the low-pressure section), at this time only the low-pressure air chamber works. When the piston stroke increases, the oil pressure in the hydraulic chamber increases (high pressure stage), at this time the low pressure air chamber and the high pressure air chamber work together. the
由于安装有油气悬架的汽车可以保证最小离地间隙不随载荷的变化而变化,不同载荷下的振动频率不变以及在一定程度上可以减小俯仰振动和侧倾振动等特点。油气弹簧相关的开发与研究工作越来越受到重视。 Because the car equipped with oil-pneumatic suspension can ensure that the minimum ground clearance does not change with the change of load, the vibration frequency under different loads is constant, and the pitching vibration and rolling vibration can be reduced to a certain extent. More and more attention has been paid to the development and research work related to oil and gas springs. the
ZL201110314016.6公开了一种能够实现阻尼与刚度均可调节的油气弹簧,且能改变车身的高度,但由于其工作缸中有高压气体和浮动活塞,势必造成其所需安装高度要大很多,而这导致在车辆上实际应用受限;油液与高压气体在两处直接接触,增大了油液乳化的可能性;腔体较多,结构复杂;阻尼调节的范围也有限。 ZL201110314016.6 discloses an oil-pneumatic spring capable of adjusting both damping and stiffness, and can change the height of the vehicle body. However, due to the high-pressure gas and floating piston in the working cylinder, the required installation height is much larger. This leads to limited practical application on vehicles; direct contact between oil and high-pressure gas increases the possibility of oil emulsification; there are many cavities and complex structures; the range of damping adjustment is also limited. the
发明内容 Contents of the invention
本实用新型的目的在于克服现有技术的缺陷,提供一种主要由3个缸体组成的阻尼、刚度 和高度均可控可调的油气弹簧,其在悬架中安装布置更灵活,又不会发生油液乳化现象的新型油气弹簧,且阻尼调节范围更大。 The purpose of the utility model is to overcome the defects of the prior art, and provide a controllable and adjustable oil-pneumatic spring which is mainly composed of three cylinder bodies, the damping, stiffness and height can be controlled and adjusted. A new type of oil-pneumatic spring that will emulsify the oil, and the damping adjustment range is larger. the
为了达到上述目的,本实用新型采用如下技术方案: In order to achieve the above object, the utility model adopts the following technical solutions:
本实用新型的可变参数油气弹簧,包括液压缸,蓄能器,其特征是液压缸内部被活塞分为有杆液体腔和无杆液体腔,且这两个腔体通过活塞上的阻尼孔相连通,蓄能器内部被弹性隔膜分成气体腔和液体腔,液压缸中两个液体腔分别通过管路和阀门与蓄能器中液体腔连通,还包括一个通过管路和阀门与蓄能器中气体腔相连通的附加气室。 The variable parameter oil and gas spring of the utility model includes a hydraulic cylinder and an accumulator, and is characterized in that the interior of the hydraulic cylinder is divided into a rod liquid chamber and a rodless liquid chamber by the piston, and the two chambers pass through the damping hole on the piston The interior of the accumulator is divided into a gas chamber and a liquid chamber by an elastic diaphragm. The two liquid chambers in the hydraulic cylinder communicate with the liquid chamber in the accumulator through pipelines and valves, and one is connected to the energy storage chamber through pipelines and valves. An additional gas chamber connected to the gas chamber in the device. the
所述的附加气室的容积不大于蓄能器中气体腔最大容积的2倍。 The volume of the additional air chamber is not greater than twice the maximum volume of the gas chamber in the accumulator. the
所述的附加气室为圆柱或球形。 The additional air chamber is cylindrical or spherical. the
所述的附加气室与蓄能器气体腔中的气体均为惰性气体,如氮气。 The gas in the additional gas chamber and the gas chamber of the accumulator is an inert gas, such as nitrogen. the
所述的附加气室或蓄能器气体腔壁上设有一个气孔,可连接充放气控制装置实现充、放气。 An air hole is provided on the wall of the additional air chamber or the gas chamber of the accumulator, which can be connected with the inflation and deflation control device to realize inflation and deflation. the
所述的液压缸壁上设有一个油孔,可通过该油孔补充液压油。 An oil hole is arranged on the wall of the hydraulic cylinder through which hydraulic oil can be replenished. the
所述的液压缸中无杆液体腔与蓄能器通路中设置的阀门包括一个单向阀和一个流通面积调节阀,单向阀只在油液由无杆液体腔流入蓄能器时开启,有杆液体腔与蓄能器通路中设置的阀门是一个流通面积调节阀。 The valve provided in the passage between the rodless liquid chamber and the accumulator in the hydraulic cylinder includes a one-way valve and a flow area regulating valve, the one-way valve is only opened when the oil flows into the accumulator from the rodless liquid chamber, The valve arranged in the passage between the rod liquid chamber and the accumulator is a flow area regulating valve. the
所述的附加气室与蓄能器通路中设置的阀门是一个流通面积调节阀。 The valve provided in the passage between the additional air chamber and the accumulator is a flow area regulating valve. the
本实用新型的有益效果是: The beneficial effects of the utility model are:
1.采用蓄能器通过管路分别与液压缸、附加气室相连接,降低了安装所需的高度,增加了布置的灵活性和适用范围。 1. The accumulator is connected to the hydraulic cylinder and the additional air chamber through pipelines, which reduces the height required for installation and increases the flexibility and scope of application of the layout. the
2.采用隔膜式蓄能器,防止了油液的乳化。 2. Diaphragm accumulator is used to prevent oil emulsification. the
3.增加了附加气室,加大了高压气体的容积,可进一步降低弹簧的刚度,且随着通路大小调节,刚度可在一定范围内连续可调,并伴随产生一定的气体阻尼,更利于衰减振动。 3. An additional air chamber is added to increase the volume of high-pressure gas, which can further reduce the stiffness of the spring, and with the adjustment of the size of the passage, the stiffness can be continuously adjusted within a certain range, and accompanied by a certain gas damping, which is more conducive to Dampens vibrations. the
4.通过充放气来调节车身高度和基础刚度。 4. Adjust the body height and foundation rigidity by inflating and deflated. the
5.通过阀门调节液压缸与蓄能器液体腔之间液体通路的大小实现阻尼大小调节。 5. Adjust the size of the damping by adjusting the size of the liquid passage between the hydraulic cylinder and the liquid chamber of the accumulator through the valve. the
附图说明 Description of drawings
图1是本实用新型的结构原理示意图。 Fig. 1 is the structural principle schematic diagram of the utility model. the
附图中:1、液压缸,2、活塞,3、控制阀,4、油管,5、控制阀,6、单向阀,7、蓄能器,8、气孔,9、气管,10、控制阀,11、附加气室,12、油孔。 In the accompanying drawings: 1, hydraulic cylinder, 2, piston, 3, control valve, 4, oil pipe, 5, control valve, 6, one-way valve, 7, accumulator, 8, air hole, 9, air pipe, 10, control Valve, 11, additional air chamber, 12, oil hole. the
具体实施方式 Detailed ways
下面结合附图和实施例对本实用新型作进一步说明。 Below in conjunction with accompanying drawing and embodiment the utility model is further described. the
如图1所示,本实用新型是由液压缸1,活塞2,控制阀3,油管4,控制阀5,单向阀6,蓄能器7,气孔8,气管9,控制阀10,附加气室11和油孔12等组成。液压缸内部被活塞分为无杆液体腔A和有杆液体腔B,且这两个腔体通过活塞上的阻尼孔相连通。蓄能器内部被弹性隔膜分成气体腔C和液体腔D。液压缸中A腔与蓄能器D腔通路中设置单向阀6和流通面积调节阀5,单向阀6只在油液从A腔流入D腔时打开,流通面积调节阀5用于改变油液从A腔流入D腔时通路的大小。液压缸中B腔与蓄能器D腔流通管路中设置流通面积调节阀3,用于控制B腔与D腔中油液相互流通时通路的大小。蓄能器C腔与附加气室连通管路中设置流通面积调节阀10,用于控制C腔与附加气室中气体相互流通时通路的大小。附加气室或蓄能器气体腔壁上设有气孔8,可连接充放气控制装置实现充、放气。液压缸壁上设有油孔12,可通过该油孔补充液压油。
As shown in Figure 1, the utility model is composed of hydraulic cylinder 1, piston 2, control valve 3, oil pipe 4,
本实用新型的工作原理如下: The working principle of the utility model is as follows:
将图1所示油气弹簧的活塞2下端与车桥联接,液压缸1与车身联接,蓄能器7和附加气室11可见缝插针地固定到底盘或车身某处,车辆在不平路面的激励下,车架和车桥产生相对运动,活塞相对液压缸的缸筒作往复运动。在车辆行驶中,当车轮滚上凸起或滚出凹坑时,车桥接近车架,悬架处于压缩行程,A腔的油液受到压缩,迫使油液向两个方位运动:一是随着油液压力的增大,油液流经单向阀6与流通面积调节阀5进入蓄能器D腔,进一步压缩蓄能器C腔和附加气室11中的气体体积,这时调节流通面积调节阀10的开度大小可以改变气体被压缩的难易程度,即体现为刚度更大范围的变化,同时气体流过流通面积调节阀10受到一定的阻力,即体现为产生了一定的阻尼;二是随着活塞的运动,B腔的体积增大,油液经过活塞2上的阻尼孔流入B腔;同时部分流经单向阀6的液体通过流通面积调节阀3流入B腔,直至各腔压力平衡。在这一过程中由于单向阀6、活塞2上阻尼孔和流通面积调节阀3同时使1腔与2腔连通,油液的流速较低,产生的油液阻尼力比较小,主要由蓄能器7和附加气室11内的气体受到压缩产生弹性作用来抑制活塞2的运动。
Connect the lower end of the piston 2 of the oil-gas spring shown in Figure 1 to the axle, the hydraulic cylinder 1 to the vehicle body, and the accumulator 7 and the
当车轮滚下凸起或滚入凹坑时,车桥远离车架,悬架处于复原行程,A腔的油液压力降低,B腔的油液通过阻尼孔向A腔流动,此时单向阀6处于关闭状态。随着活塞2的运动,A腔增大的体积大于B腔减小的体积,这时蓄能器7D腔内的部分油液在受压缩的气体压力作用下流入B腔,直至各腔压力平衡。由于单向阀6在复原行程中处于关闭状态,因此油液只有经过活塞2上阻尼孔和流通面积调节阀3流动,流速较高,必然产生较大的阻尼力,从而抑制了活塞2的运动,并迅速的衰减振动。 When the wheel rolls off the bump or rolls into the pit, the axle is far away from the frame, the suspension is in the recovery stroke, the oil pressure in chamber A decreases, and the oil in chamber B flows to chamber A through the damping hole, which is one-way at this time Valve 6 is closed. With the movement of piston 2, the volume of chamber A increases more than the volume of chamber B decreases. At this time, part of the oil in chamber 7D of the accumulator flows into chamber B under the action of compressed gas pressure until the pressure of each chamber is balanced. . Since the one-way valve 6 is in the closed state during the recovery stroke, the oil only flows through the damping hole on the piston 2 and the flow area regulating valve 3, and the flow rate is high, which will inevitably generate a large damping force, thereby inhibiting the movement of the piston 2 , and quickly attenuate the vibration. the
具有压差的油液和气体流经阻尼孔和流通面积调节阀时,产生阻尼所消耗的能量转化为 热量,使油液温度增加,进而通过液压缸外壁、管道外壁和蓄能器外壁等耗散到环境中去。 When the oil and gas with pressure difference flow through the damping hole and the flow area regulating valve, the energy consumed by damping is converted into heat, which increases the temperature of the oil, and then passes through the outer wall of the hydraulic cylinder, the outer wall of the pipeline, and the outer wall of the accumulator. disperse into the environment. the
从原理分析可以看出:油气悬架在压缩行程中,液压缸产生的阻尼力比较小,充分发挥蓄能器7和附加气室11中气体的弹性作用,相当于传统悬架的弹簧作用,且随流通面积调节阀10的开度大小变化,弹簧的刚度在更大范围内变化,降低或保持系统的自振频率,同时伴有一定的气体阻尼作用,可以加速振动的衰减;而在复原行程中,产生的阻尼力比较大,以便迅速衰减振动,这一过程相当于传统悬架的阻尼器作用。
It can be seen from the principle analysis that in the compression stroke of the oil-pneumatic suspension, the damping force generated by the hydraulic cylinder is relatively small, and the elastic effect of the gas in the accumulator 7 and the
由于附加气室11和蓄能器7的C腔是连通的,因此可以通过附加气室11或蓄能器7上的气孔8充入或者释放氮气改变气体总量来实现弹簧的高度调节,实现车身在不同载荷和不同路面等工况行驶时车身高度的调节,增强汽车的通过性和行驶平顺性,同时也可实现油气弹簧基础刚度的调节。
Since the
液压缸1壁上设有油孔12,可通过该油孔补充液压油,同样也可由此来调节油气弹簧的基础刚度。 The wall of the hydraulic cylinder 1 is provided with an oil hole 12 through which hydraulic oil can be replenished, and the basic stiffness of the oil-pneumatic spring can also be adjusted accordingly. the
上述具体实施方式用来解释说明本实用新型,而不是对本实用新型进行限制,在本实用新型的精神和权利要求的保护范围内,凡对本实用新型采取等同替换或等效变换所获得的技术方案,都落入本实用新型的保护范围。 The above-mentioned specific embodiments are used to explain the utility model, rather than to limit the utility model. Within the spirit of the utility model and the protection scope of the claims, all technical solutions obtained by taking equivalent replacement or equivalent transformation to the utility model , all fall into the protection scope of the present utility model. the
Claims (8)
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103195856A (en) * | 2013-04-07 | 2013-07-10 | 南京农业大学 | Parameter variable hydro-pneumatic spring |
| CN105134864A (en) * | 2015-09-30 | 2015-12-09 | 郑州比克新能源汽车有限公司 | Electromagnetic lining of electromobile |
| CN105221632B (en) * | 2015-09-30 | 2017-05-31 | 中国人民解放军装甲兵工程学院 | One kind damping continuously adjustabe hydro pneumatic suspension |
| CN107091318A (en) * | 2017-05-05 | 2017-08-25 | 苏州苏净船用机械有限公司 | A kind of oil expansion tank component for being applicable different water depth |
| CN107709822A (en) * | 2015-03-15 | 2018-02-16 | 福尔摩斯解决方案合伙有限公司 | Energy transfer device and method of use |
| CN110980299A (en) * | 2020-03-03 | 2020-04-10 | 山东炎黄工业设计有限公司 | Glass transportation device for construction and method of using the same |
| CN113883204A (en) * | 2021-10-22 | 2022-01-04 | 山东交通学院 | Piston type air spring damping system with variable rigidity |
| CN114354159A (en) * | 2021-12-23 | 2022-04-15 | 中国航空工业集团公司金城南京机电液压工程研究中心 | Automatic passive hydraulic loading life test system of adjusting |
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2013
- 2013-04-07 CN CN2013201671292U patent/CN203297461U/en not_active Expired - Fee Related
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103195856A (en) * | 2013-04-07 | 2013-07-10 | 南京农业大学 | Parameter variable hydro-pneumatic spring |
| CN107709822A (en) * | 2015-03-15 | 2018-02-16 | 福尔摩斯解决方案合伙有限公司 | Energy transfer device and method of use |
| CN105134864A (en) * | 2015-09-30 | 2015-12-09 | 郑州比克新能源汽车有限公司 | Electromagnetic lining of electromobile |
| CN105221632B (en) * | 2015-09-30 | 2017-05-31 | 中国人民解放军装甲兵工程学院 | One kind damping continuously adjustabe hydro pneumatic suspension |
| CN107091318A (en) * | 2017-05-05 | 2017-08-25 | 苏州苏净船用机械有限公司 | A kind of oil expansion tank component for being applicable different water depth |
| CN110980299A (en) * | 2020-03-03 | 2020-04-10 | 山东炎黄工业设计有限公司 | Glass transportation device for construction and method of using the same |
| CN113883204A (en) * | 2021-10-22 | 2022-01-04 | 山东交通学院 | Piston type air spring damping system with variable rigidity |
| CN113883204B (en) * | 2021-10-22 | 2023-05-02 | 山东交通学院 | Piston type air spring shock absorption system with variable rigidity |
| CN114354159A (en) * | 2021-12-23 | 2022-04-15 | 中国航空工业集团公司金城南京机电液压工程研究中心 | Automatic passive hydraulic loading life test system of adjusting |
| CN114354159B (en) * | 2021-12-23 | 2024-03-29 | 中国航空工业集团公司金城南京机电液压工程研究中心 | Automatic passive hydraulic loading life test system of regulation |
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