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CN203264647U - Flotation agent feeding system based on falling type coal slurry preprocessor - Google Patents

Flotation agent feeding system based on falling type coal slurry preprocessor Download PDF

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CN203264647U
CN203264647U CN 201320269501 CN201320269501U CN203264647U CN 203264647 U CN203264647 U CN 203264647U CN 201320269501 CN201320269501 CN 201320269501 CN 201320269501 U CN201320269501 U CN 201320269501U CN 203264647 U CN203264647 U CN 203264647U
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flotation agent
mixing unit
secondary mixing
feeding system
agent feeding
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周伟
朱金波
郑钢丰
薛鹏程
杨冬冬
罗莱芹
李方
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Anhui University of Science and Technology
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Anhui University of Science and Technology
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Abstract

本实用新型属于用于煤泥粉预处理的煤浆预处理设备领域,具体涉及一种基于跌落式煤浆预处理器的浮选剂进料系统。本实用新型至少包括用于进行水液和浮选剂混合的水喷射喷头,浮选剂进料系统还包括二次混合单元;所述二次混合单元进液端与水喷射喷头的混合液出口间固接布置,二次混合单元上的过流断面呈变截面构造。依靠二次混合单元上过流断面的变截面构造,也即其过流断面在混合液下落路径上是逐渐或突变产生的变化;前述水喷射喷头喷射出的初步混合的混合液也即常说的乳浊液通过二次混合单元时,混合液本身在突变或渐变的过流端面内产生紊流、涡流乃至湍流现象,最终使其混合液被再次分割和改向,以进一步达到均匀混合目的。

The utility model belongs to the field of coal slurry pretreatment equipment used for coal slime powder pretreatment, in particular to a flotation agent feeding system based on a drop type coal slurry preprocessor. The utility model at least includes a water jet nozzle for mixing water liquid and flotation agent, and the flotation agent feeding system also includes a secondary mixing unit; the liquid inlet end of the secondary mixing unit is connected to the mixed liquid outlet of the water jet nozzle The intermediate fixed arrangement, the flow section on the secondary mixing unit has a variable cross-section structure. Relying on the variable cross-section structure of the flow section on the secondary mixing unit, that is, the flow section changes gradually or abruptly on the drop path of the mixed liquid; When the emulsion passes through the secondary mixing unit, the mixed liquid itself produces turbulent flow, eddy current and even turbulent flow in the sudden or gradual change of the flow end surface, and finally makes the mixed liquid be divided and redirected again to further achieve the purpose of uniform mixing .

Description

基于跌落式煤浆预处理器的浮选剂进料系统Flotation agent feeding system based on drop coal slurry preconditioner

技术领域technical field

本实用新型属于用于煤泥粉预处理的煤浆预处理设备领域,具体涉及一种基于跌落式煤浆预处理器的浮选剂进料系统。The utility model belongs to the field of coal slurry pretreatment equipment used for coal slime powder pretreatment, in particular to a flotation agent feeding system based on a drop type coal slurry preprocessor.

背景技术Background technique

由于我国煤泥的可浮性普遍较差,因此煤浆预处理是浮游选煤工艺中必不可少的环节,是浮选机获得良好的技术经济指标的先决条件。煤浆预处理的必要性主要有以下四点:1)、将浮选药剂(非极性油类捕收剂和起泡剂)充分分散,煤泥的浮选药剂不溶或微溶于水,只有将其充分分散成大量的微小液滴,才能将其均匀混合到煤浆中;2)、将分散的浮选药剂良好地混合在入浮煤浆中,非极性油类捕收剂在不同直径的煤粒表面形成较为稳定的油膜,提高煤粒的疏水性;3)、浮选药剂在煤粒表面发生物理化学反应需要有一定的作用时间;4)、将入浮煤浆稀释到合理的浓度范围。Because the buoyancy of coal slime in our country is generally poor, coal slurry pretreatment is an indispensable link in the flotation coal preparation process, and it is a prerequisite for the flotation machine to obtain good technical and economic indicators. The necessity of coal slurry pretreatment mainly has the following four points: 1) Fully disperse the flotation agent (non-polar oil collector and foaming agent), the flotation agent of coal slime is insoluble or slightly soluble in water, Only when it is fully dispersed into a large number of tiny droplets can it be uniformly mixed into the coal slurry; 2) Mix the dispersed flotation agent well into the floating coal slurry, and the non-polar oil collector A relatively stable oil film is formed on the surface of coal particles with different diameters, which improves the hydrophobicity of coal particles; 3) It takes a certain time for the flotation agent to react physically and chemically on the surface of coal particles; 4) Dilute the floating coal slurry to Reasonable concentration range.

煤浆的预处理工序中,目前浮选剂的分散一般有三种方式:In the pretreatment process of coal slurry, there are generally three ways to disperse the flotation agent:

(1)、机械分散(1), mechanical dispersion

我国于上世纪80年代研发的XY系列矿浆预处理器是将浮选剂引入到加药嘴后,借助叶轮定子混合器中的上层叶片旋转,用机械方式分散,由于叶轮的线速度有限,仅为8.0m/s,所分散的油滴直径较大,在煤浆中混合得不够均匀,增加了浮选剂用量。The XY series pulp preprocessor developed by our country in the 1980s is to introduce the flotation agent into the dosing nozzle, and then use the upper blades in the impeller stator mixer to rotate and disperse mechanically. Due to the limited linear speed of the impeller, only 8.0m/s, the diameter of the dispersed oil droplets is relatively large, and the mixing in the coal slurry is not uniform enough, which increases the amount of flotation agent.

(2)、乳化分散(2), emulsification and dispersion

在我国一些选煤厂推广使用的水喷射式乳化器结构,大致为压力水从喷嘴高速喷出,在喷射室内形成负压。浮选剂由此吸入并裹卷到射流之中,经水力冲击、剪切,分散为<15μm的油滴,乳浊液由混合管喷出。然而,该水喷射式乳化器,通常都为单侧入药的方式,该方式导致射流受到的气压作用不稳定,药剂与水液间的混合均匀度往往较低,仍待进一步改进。The structure of the water jet emulsifier popularized and used in some coal preparation plants in our country is roughly that the pressure water is sprayed from the nozzle at high speed, and a negative pressure is formed in the jet chamber. The flotation agent is thus sucked and wrapped into the jet, and dispersed into <15μm oil droplets through hydraulic impact and shearing, and the emulsion is sprayed out from the mixing tube. However, the water-jet emulsifier usually uses a single-side injection method, which leads to unstable air pressure on the jet, and the mixing uniformity between the drug and the water is often low, and further improvement is still needed.

(3)雾化分散(3) atomization dispersion

于上世纪80年代在我国开始使用的XK系列矿浆准备器,如申请人为唐山国华科技有限公司于2010年1月15日申请的专利名称为“雾化跌落式煤浆预处理器”(申请号:201010033384.9)的发明专利文本就公布了以下技术方案:其由雾化系统、上部箱体和下部箱体三部分组成。雾化系统由主电动机、挠性联轴器、套筒、起雾盘和加药漏斗等组成。上部箱体为进料和浮选剂雾化工作区,箱体外侧有中心入料槽,左右两侧有溢流槽。下部箱体是煤浆与浮选剂充分混合的工作空间,左右两侧均安装有三块上滑板和两块下滑板,各滑板上均布等高的坎条。实际使用时,浮选剂经加药漏斗及管道流入起雾盘上方的套筒内,并溅落在起雾盘正面中心区,粘附在高速旋转的盘面上形成一层薄液膜,在离心力的作用下向盘边缘运动,被盘边缘的锯齿切割为雾滴;入浮煤浆经中心入料槽分配到上部箱体两侧的溢流堰中,沿堰宽呈瀑布状溢流,其在泄落过程中与浮选剂雾滴相遇,还有一部分雾滴靠重力直接降落在第一层上滑板,之后,混有浮选剂的煤浆通过上、下滑板的坎条,连续跃起和跌落,使得煤浆与浮选剂雾滴充分混合,直至从箱体底部排出进入浮选机。作为领域内较为先进的煤浆预处理装置,其浮选剂液滴比乳化分散的液滴要更小一个数量级,分散效果较好;但是,在实际使用时人们发现,由于上述结构中浮选药剂的分散效果均依靠起雾盘转动来实现,往往需要一个用于形成密闭空间的密闭状箱体,方可避免雾状药剂的无意义飘散,其密闭环境的形成却往往造成了诸如起雾盘工作环境较差而易于发送产品故障、无法对于浆液混合过程实现直观观察乃至产生故障也难于及时发现等诸多缺陷,从而给现场操作和维护工作带来困扰;此外,高速转动的起雾盘,对于驱动电机转速要求过高,也即必须采用转速高达3000转/分的二级电机方可保证其工作性能,这都为实际的装配、购买乃至维护成本造成严峻挑战。The XK series slurry preparer that began to be used in my country in the 1980s, such as the patent name applied by Tangshan Guohua Technology Co., Ltd. on January 15, 2010, is "atomized drop coal slurry preprocessor" (application No.: 201010033384.9) the invention patent text announced the following technical scheme: it consists of three parts: atomization system, upper box and lower box. The atomization system is composed of main motor, flexible coupling, sleeve, misting disc and dosing funnel, etc. The upper box is the working area for feeding and flotation agent atomization. There is a central feeding trough on the outside of the box, and overflow tanks on the left and right sides. The lower box body is the working space where the coal slurry and the flotation agent are fully mixed. There are three upper slides and two lower slides installed on the left and right sides, and the sills of the same height are evenly distributed on each slide. In actual use, the flotation agent flows into the sleeve above the fogging disk through the dosing funnel and the pipe, and splashes down on the central area of the front of the fogging disk, adhering to the high-speed rotating disk to form a thin liquid film. Under the action of the blade, it moves toward the edge of the pan, and is cut into mist droplets by the sawtooth on the edge of the pan; the floating coal slurry is distributed to the overflow weirs on both sides of the upper box through the central feeding trough, and overflows in a waterfall shape along the width of the weir. During the falling process, it meets the flotation agent droplets, and some of the droplets directly land on the upper slide on the first layer by gravity. After that, the coal slurry mixed with the flotation agent passes through the sills of the upper and lower slides and jumps continuously. Up and down, so that the coal slurry and the flotation agent droplets are fully mixed until they are discharged from the bottom of the tank and enter the flotation machine. As a relatively advanced coal slurry pretreatment device in the field, the flotation agent droplets are an order of magnitude smaller than the emulsified and dispersed droplets, and the dispersion effect is better; The dispersing effect of the medicine is achieved by the rotation of the fogging disc, which often requires a closed box to form a closed space to avoid the meaningless drift of the mist medicine, but the formation of the closed environment often causes problems such as fogging The working environment of the disc is poor, so it is easy to send product failures, it is impossible to realize the intuitive observation of the slurry mixing process, and it is difficult to find out the faults in time, which brings troubles to the on-site operation and maintenance work; in addition, the high-speed rotating fogging disc, The requirement for the drive motor speed is too high, that is, a secondary motor with a speed of up to 3000 rpm must be used to ensure its working performance, which poses severe challenges to the actual assembly, purchase and maintenance costs.

发明内容Contents of the invention

本实用新型的目的在于克服上述现有技术的不足,提供一种结构合理的基于跌落式煤浆预处理器的浮选剂进料系统,以实现浮选剂和水液的均匀进料需求。The purpose of the utility model is to overcome the shortcomings of the above-mentioned prior art, and provide a flotation agent feeding system based on a drop-type coal slurry preprocessor with a reasonable structure, so as to realize the uniform feeding requirements of the flotation agent and water liquid.

为实现上述目的,本实用新型采用了以下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:

一种基于跌落式煤浆预处理器的浮选剂进料系统,至少包括用于进行水液和浮选剂混合的水喷射喷头,浮选剂进料系统还包括二次混合单元;所述二次混合单元进液端与水喷射喷头的混合液出口间固接布置,二次混合单元上的过流断面呈变截面构造。A kind of flotation agent feeding system based on drop-type coal slurry preprocessor, at least includes the water jet spray nozzle that is used for mixing water liquid and flotation agent, flotation agent feeding system also includes secondary mixing unit; Said The liquid inlet end of the secondary mixing unit is fixedly connected to the mixed liquid outlet of the water jet nozzle, and the cross-section of the secondary mixing unit has a variable cross-section structure.

所述二次混合单元外形呈套管状,其管腔内布置有一个以上的波浪板,所述波浪板的山脊状波峰所形成的脊线垂直或相交于混合液下落路径设置。The shape of the secondary mixing unit is in the shape of a sleeve, and more than one corrugated plate is arranged in the lumen thereof, and the ridges formed by the ridge-shaped crests of the corrugated plates are arranged vertically or intersecting with the falling path of the mixed liquid.

所述波浪板的山脊状波峰所形成的脊线与混合液下落路径垂直布置,所述波浪板为两个且沿二次混合单元轴线轴对称布置。The ridge line formed by the ridge-shaped crest of the wave plate is arranged perpendicular to the falling path of the mixed liquid, and there are two wave plates arranged axially symmetrically along the axis of the secondary mixing unit.

二次混合单元还包括布置于其管腔处的将其管腔剖分为两对称半圆腔的竖隔板,所述两波浪板对称布置于竖隔板板体两侧。The secondary mixing unit also includes a vertical baffle arranged at its lumen to divide the lumen into two symmetrical semicircular cavities, and the two wave plates are symmetrically arranged on both sides of the vertical baffle body.

二次混合单元出口端处布置有喇叭口状扩散管,该扩散管的小口径端与二次混合单元出口端固接设置。A trumpet-shaped diffuser tube is arranged at the outlet end of the secondary mixing unit, and the small-diameter end of the diffuser tube is fixedly connected to the outlet end of the secondary mixing unit.

所述二次混合单元与水喷射喷头间为可拆卸式配合。The secondary mixing unit is detachably matched with the water jet nozzle.

所述水喷射喷头为负压喷射式构造,包括外部管体以及设置于外部管体内的内置水喷嘴,所述内置水喷嘴呈空心锥台状且其外壁与外部管体内壁间形成喷射腔,水喷射喷头的外部管体上沿其轴线对称布置有至少一对与其喷射腔连通的药剂入料管;水喷射喷头上端构成水液进料端,水喷射喷头的下端孔口构成混合液出口。The water jet nozzle is a negative pressure spray structure, including an external pipe body and a built-in water nozzle arranged in the external pipe body. The built-in water nozzle is in the shape of a hollow frustum and a spray chamber is formed between its outer wall and the inner wall of the outer pipe. The outer pipe body of the water jet nozzle is symmetrically arranged along its axis with at least one pair of medicament feeding pipes communicating with the spray chamber; the upper end of the water jet nozzle constitutes the water liquid feed end, and the lower end orifice of the water jet nozzle constitutes the mixed liquid outlet.

浮选剂进料系统还包括布置于二次混合单元下方处的容纳槽,容纳槽外壁处设置有环状溢流槽;环状溢流槽内壁构成圆柱状容纳槽的槽壁,其外壁构成溢流壁,环状溢流槽的溢流路径与煤浆行进路径相交布置;容纳槽槽壁上开设有用于连通环状溢流槽槽腔和容纳槽槽腔的孔路。The flotation agent feeding system also includes a holding tank arranged under the secondary mixing unit, and the outer wall of the holding tank is provided with an annular overflow tank; the inner wall of the annular overflow tank forms the tank wall of the cylindrical housing tank, and its outer wall constitutes The overflow wall and the overflow path of the annular overflow tank intersect with the traveling path of the coal slurry; the wall of the receiving tank is provided with a hole for connecting the cavity of the annular overflow tank and the cavity of the receiving tank.

所述孔路为七个且沿容纳槽槽壁周向均布设置。There are seven holes and they are evenly distributed along the circumference of the wall of the receiving tank.

所述容纳槽在二次混合单元的出口端所指向的槽底处设置有耐磨板。The accommodating tank is provided with a wear-resistant plate at the tank bottom where the outlet end of the secondary mixing unit is directed.

本实用新型的有益效果在于:The beneficial effects of the utility model are:

1)、借鉴了传统的水喷射式乳化器的部分结构,同时在其出口端加设二次混合单元,依靠二次混合单元上过流断面的变截面构造,也即其过流断面在混合液下落路径上是逐渐或突变的产生变化的;这样,前述水喷射喷头喷射出的初步混合的混合液也即常说的乳浊液通过二次混合单元时,混合液本身在突变或渐变的过流端面内产生紊流、涡流乃至湍流现象,最终使其混合液被再次分割和改向,其中的油滴部分也得以进一步的被切碎分散,以进一步达到混合液的均匀混合目的。1), borrowing part of the structure of the traditional water-jet emulsifier, and adding a secondary mixing unit at its outlet, relying on the variable cross-section structure of the flow section on the secondary mixing unit, that is, the flow section is mixing The drop path of the liquid changes gradually or abruptly; like this, when the initially mixed mixed liquid ejected from the aforementioned water jet nozzle, that is, the often-called emulsion, passes through the secondary mixing unit, the mixed liquid itself is changing suddenly or gradually. Turbulent flow, vortex and even turbulent flow are generated in the end surface of the flow, and finally the mixed liquid is divided and redirected again, and the oil droplets in it can be further chopped and dispersed, so as to further achieve the purpose of uniform mixing of the mixed liquid.

2)、依靠置于二次混合单元管腔内的波浪板,从而将其管腔划分出至少两个过流管道;由于波浪板本身的曲面结构,此时上述各过流管道也就自然形成了渐变状的过流断面,从而也即起到了对于所经流体的紊流、涡流乃至湍流效果,最终达成其高效二次混合目的。2) Relying on the corrugated plate placed in the lumen of the secondary mixing unit, the lumen is divided into at least two flow passages; due to the curved surface structure of the corrugated plate itself, the above-mentioned flow passages are naturally formed at this time A gradual flow cross section is formed, which also plays a turbulent, eddy and even turbulent effect on the passing fluid, and finally achieves its high-efficiency secondary mixing purpose.

3)、依靠板面与二次混合单元轴线重合布置的竖隔板,确保了各波浪板所在区域的过流断面的渐变性,避免了某一过流断面过大或者两道波浪板彼此互为平行时所导致的两者间的过流断面无渐变等状况的发生;依靠竖隔板的区域隔离效果,以保证对于混合液的高效分流和均匀混合目的。3) The vertical partition arranged on the coincident axis of the plate surface and the secondary mixing unit ensures the gradual change of the flow section in the area where each wave plate is located, and avoids a certain flow section being too large or two wave plates interacting with each other. When it is parallel, there will be no gradual change in the flow section between the two; rely on the regional isolation effect of the vertical partition to ensure the efficient diversion and uniform mixing of the mixed liquid.

4)、可拆卸式的二次混合单元,则是考虑到了在长久使用时的本身的磨损性;依靠其其与水喷射喷头间的可拆卸配合,在进行后期维护及更换操作时显然更为方便快捷,从而有利于提升其实际使用性能。4) The detachable secondary mixing unit takes into account its weariness during long-term use; relying on its detachable cooperation with the water jet nozzle, it is obviously more convenient for later maintenance and replacement operations. It is convenient and fast, thereby helping to improve its actual use performance.

5)、药剂入料管呈现相对于水喷射喷头轴线的轴对称结构,从而使其管腔射流受到的气压作用趋于一致,对称入药的结构方式有利于稳定水喷射喷头内的流体运动,同时亦有助于乳化药剂与流体的均匀接触,以最终提升其混合液的混合效果。5) The drug feeding pipe presents an axisymmetric structure relative to the axis of the water jet nozzle, so that the air pressure effect on the jet flow in the lumen tends to be consistent, and the symmetrical structure of the medicine is conducive to stabilizing the fluid movement in the water jet nozzle, and at the same time It also helps the uniform contact between the emulsified agent and the fluid, so as to finally improve the mixing effect of the mixture.

6)、摒弃了传统的起雾盘雾化构造,考虑到喷射方式所产生的动能,此处再设置容纳槽乃至环状溢流槽结构,依靠采用中心入料、环侧溢流的入料方式,从而起到了多梯次的削减其流体动能的目的,从而保证混合后的乳化液能够始终保持一定流速的稳定溢流至下方煤浆处,同时也始终保证形成一定的出料高度;药剂混合液与稀释后的煤浆碰撞混合,最终参与后续处理工序,其整体工作可靠稳定;此外,其浮选剂的喷射式进料也完全不需要刻意的追求全密闭环境,乃至正常的敞口筒状环境即可实现其浮选剂的稳定进料需求,其显然更能方便操作人员的直观目视,从而起到适时的对于跌落箱内各部件及煤浆和浮选剂混合状态的评估目的,操作直观性更高,从而为煤浆高效预处理创造良好的先决条件。6) Abandoning the traditional atomization structure of the fogging disc, considering the kinetic energy generated by the spraying method, the accommodation tank and even the annular overflow tank structure are set here, relying on the use of central feeding and ring side overflow feeding method, thereby achieving the purpose of reducing its fluid kinetic energy in multiple steps, so as to ensure that the mixed emulsion can always maintain a certain flow rate and stably overflow to the coal slurry below, and at the same time ensure a certain discharge height; The liquid and the diluted coal slurry collide and mix, and finally participate in the subsequent treatment process, and its overall work is reliable and stable; in addition, the jet feeding of the flotation agent does not need to deliberately pursue a fully enclosed environment, or even a normal open cylinder The stable feeding requirements of the flotation agent can be realized in a stable environment, which is obviously more convenient for the operator to visually observe, so as to achieve the purpose of timely evaluating the mixing state of various components in the drop box and the coal slurry and flotation agent , the operation is more intuitive, thus creating a good prerequisite for the efficient pretreatment of coal slurry.

附图说明Description of drawings

图1为本实用新型的使用状态示意图;Fig. 1 is the use status schematic diagram of the utility model;

图2为图1结构的俯视示意图;Fig. 2 is a top view schematic diagram of the structure of Fig. 1;

图3为水喷射喷头、二次混合单元以及扩散管的组装结构示意图;3 is a schematic diagram of the assembly structure of the water jet nozzle, the secondary mixing unit and the diffusion pipe;

图4为二次混合单元的结构示意图;Fig. 4 is the structural representation of secondary mixing unit;

图5为二次混合单元沿其轴向方向的端面视图。Fig. 5 is an end view of the secondary mixing unit along its axial direction.

具体实施方式Detailed ways

下面再结合附图对本实用新型的具体组成部分作如下描述:Below again in conjunction with accompanying drawing, the specific components of the present utility model are described as follows:

本实用新型吸取传统的雾化跌落式煤浆预处理器的中心入料,左右两侧溢流的优点,舍弃起雾盘雾化药剂导致整个工作体系必须在密封的环境下,而使操作者无法观察设备内部工作情况的缺点,采用独特结构的水喷射乳化器乳化药剂,一方面达到分散乳化药剂的效果,另一方面使整个工作体系对操作者敞开,操作者可以清楚了解设备的工作情况,方便操作。借鉴了传统跌落箱内带有坎条的各滑板对煤浆中粗、细颗粒也即低灰分粗颗粒和高灰分细泥有不同的接触预处理时间的工作优势,同时在最上层乃至第四层滑板出料口,设计了“人”字形分料单元,从而实现了对煤浆内的粗、细粒级的分级目的,具体的煤浆、浮选剂以及乳浊液乃至混合浆体的流向如图1-3中的虚线箭头所示,以进一步加大粗、细粒级在预处理器中停留时间上的差异,消除高灰细泥的影响,使所需浮选的煤粒表面能够形成足够的、稳定的油膜,而浮选操作中无需提取的高灰分细泥则尽量减少其对浮选剂粘附量,从而为煤浆预处理创造良好的工艺条件,最终保证后续浮选质量。The utility model absorbs the advantages of the traditional atomization drop type coal slurry preprocessor, which has the advantages of central feeding and overflow on the left and right sides, and abandons the atomizing agent of the fogging plate, so that the entire working system must be in a sealed environment, which makes the operator The disadvantage of being unable to observe the internal working conditions of the equipment, the water jet emulsifier emulsifying agent with a unique structure, on the one hand, achieves the effect of dispersing the emulsifying agent, on the other hand, makes the entire working system open to the operator, and the operator can clearly understand the working condition of the equipment , easy to operate. It draws on the advantages of different contact pretreatment time for the coarse and fine particles in the coal slurry, that is, low ash coarse particles and high ash fine mud, on the slides with sills in the traditional drop box. The outlet of the layer slide plate is designed with a "herringbone"-shaped material separation unit, so as to achieve the purpose of grading the coarse and fine grains in the coal slurry, and the specific coal slurry, flotation agent, emulsion and even mixed slurry The flow direction is shown by the dotted arrow in Figure 1-3, so as to further increase the difference in the residence time of coarse and fine particles in the preprocessor, eliminate the influence of high ash and fine mud, and make the surface of coal particles required for flotation It can form a sufficient and stable oil film, and the high-ash fine mud that does not need to be extracted in the flotation operation can minimize its adhesion to the flotation agent, thereby creating good technological conditions for coal slurry pretreatment, and ultimately ensuring subsequent flotation quality.

具体描述:specific description:

1.1箱体的设计1.1 Design of the cabinet

本实用新型所设计的箱体,不是单纯的照搬传统的XK系列矿浆预处理器和传统雾化—跌落式煤浆预处理器的箱体结构,而是全面考虑煤泥浮选工艺因素,进行了完善和改进。The box body designed by the utility model is not simply copying the box structure of the traditional XK series pulp preprocessor and the traditional atomization-dropping coal slurry preprocessor, but fully considers the factors of the coal slime flotation process to carry out perfected and improved.

(1)、入料箱的设计(1) Design of feeding box

入料箱,也即煤浆进料部的进料箱整个设计在跌落箱箱体的一侧上方,如图2所示,入料箱中心管A为矿浆入料管,两侧为清水管B。本设计从工艺上充分考虑,在煤浆与乳化药剂接触之前,先将其稀释到合适的浓度,从而有助于药剂在煤粒表面形成足够的、稳定的油膜。The feeding box, that is, the feeding box of the coal slurry feeding part is designed above one side of the drop box body, as shown in Figure 2, the central pipe A of the feeding box is the slurry feeding pipe, and the clean water pipes are on both sides b. This design fully considers the process, before the coal slurry is in contact with the emulsifying agent, it is diluted to a suitable concentration, which helps the agent to form a sufficient and stable oil film on the surface of the coal particles.

(2)、本实用新型的跌落箱为圆柱形箱体,上部为乳化和进料空间,为保证进料均匀和方便厂房内的管道布置,从而采用了中心入料、环侧溢流的入料方式;为保证沿环形溢流槽状的煤浆进料部溢流壁的均匀溢流目的,在其溢流槽内设有横隔板,横隔板上均布Φ300mm的小孔7个以形成连通孔;煤浆进料部的溢流壁高度为100mm,以维持出料液流稳定。(2) The drop box of the utility model is a cylindrical box, and the upper part is an emulsification and feeding space. In order to ensure uniform feeding and facilitate the pipeline layout in the factory building, the feeding in the center and the overflow in the ring side are adopted. Feeding method; in order to ensure uniform overflow along the overflow wall of the coal slurry feeding part in the shape of an annular overflow tank, a transverse partition is arranged in the overflow tank, and 7 small holes of Φ300mm are uniformly distributed on the horizontal partition To form communication holes; the height of the overflow wall of the coal slurry feeding part is 100mm to maintain the stability of the discharge liquid flow.

(3)、乳化药剂箱(3), emulsifying agent box

乳化药剂箱,也即前述的构成本实用新型的圆柱状容纳槽40设计在跌落箱箱体内部上侧,呈圆柱体状,四周均布Φ100mm的小孔7个以构成连通环状溢流槽50槽腔和容纳槽40槽腔的孔路41,外部环状溢流槽50高度230mm,以维持出料液流稳定,同时也可自然形成一定的出料高度,药剂乳浊液与稀释后的煤浆在跌落箱箱体内的最上层滑板上碰撞混合,并最终沿滑板所构成的下滑路径行进。The emulsifying agent box, that is, the aforementioned cylindrical accommodation tank 40 that constitutes the utility model is designed on the upper side of the drop box body, and is in the shape of a cylinder, with 7 small holes of Φ100mm evenly distributed around it to form a connected annular overflow tank 50 cavity and the hole 41 of the cavity of the receiving tank 40, and the height of the external annular overflow tank 50 is 230mm to maintain the stability of the discharge liquid flow, and at the same time, a certain discharge height can be naturally formed. The coal slurry collides and mixes on the uppermost slide in the drop box, and finally travels along the slide path formed by the slide.

1.2药剂乳化系统1.2 Drug emulsification system

本实用新型采用药剂乳化系统,一方面可以分散切割药剂,形成5~20μm小油滴,以形成乳浊液;另一方面,采用本实用新型的乳化喷射系统替换传统的雾化系统,会形成更好的人机交流界面。采用传统起雾盘的雾化系统,整个预处理器的壳体必须是封闭的,发现问题、解决问题都需较长的时间,采用了药剂乳化系统,预处理器可以在敞开的环境下工作,操作人员可以观察到设备的工作情况,发现、解决问题及时。The utility model adopts the agent emulsification system, on the one hand, it can disperse the cutting agent and form small oil droplets of 5-20 μm to form the emulsion; Better man-machine communication interface. With the atomization system of the traditional fogging disc, the whole preprocessor shell must be closed, and it takes a long time to find and solve the problem. With the drug emulsification system, the preprocessor can work in an open environment , the operator can observe the working condition of the equipment, discover and solve problems in time.

(1)、药剂乳化器(1), drug emulsifier

本专利采用的药剂乳化器也即水喷射喷头10是一种水喷射乳化器,但是并不是照搬传统水喷射器的结构,而是针对使用情况,进行了完善和改进:一定的压力清水从其水液进料端进入,以15m/s速度从其内部喷嘴喷出,在水喷射喷头10的喷射腔内形成负压,从而将药剂从两侧的药剂入料管13吸入喷射腔,药剂被高速水流冲击和切割将其分散成5~20μm小油滴,以形成乳浊液;此时对于其乳浊液的处理尚未结束,之后乳浊液仍旧需要再次进入二次混合单元20的波浪形混合板组处,再次充分混合和分散,最后再排出。The medicament emulsifier adopted in this patent, that is, the water jet nozzle 10, is a water jet emulsifier, but it does not copy the structure of the traditional water jet, but is perfected and improved according to the use situation: a certain pressure of clear water from its The water enters from the feed end and sprays out from its internal nozzle at a speed of 15m/s, forming a negative pressure in the spray chamber of the water jet nozzle 10, so that the medicine is sucked into the spray chamber from the medicine feeding pipe 13 on both sides, and the medicine is drawn into the spray chamber. The high-speed water impact and cutting will disperse it into small oil droplets of 5-20 μm to form an emulsion; at this time, the treatment of the emulsion has not been completed, and then the emulsion still needs to enter the wavy shape of the secondary mixing unit 20 again. At the mixing plate group, fully mix and disperse again, and finally discharge.

药剂乳化器结构特点:Structural features of pharmaceutical emulsifier:

1)、药剂入料管13呈现相对于水喷射喷头10轴线的轴对称结构;内部射流受到的气压作用趋于一致,有利于稳定流体运动,同时亦有助于药剂与流体的均匀接触。1) The medicine feeding pipe 13 presents an axisymmetric structure relative to the axis of the water jet nozzle 10; the air pressure effect on the internal jet tends to be consistent, which is conducive to stable fluid movement and also helps the uniform contact between the medicine and the fluid.

2)、如图4-5所示,二次混合单元20管腔内有一块垂直挡板构成竖隔板22,两侧有两个波浪形挡板形成波浪板21,从而将其管腔的混合环形区域分为四个区域,乳浊液分散形成的小油滴通过该二次混合单元20时,被再次分割和改向并产生如紊流、涡流乃至湍流等,以进一步达到分割油滴和水液混合目的;当然,实际使用时亦可根据现场情形进行其他数目的区域划分,只需起到其紊流、涡流乃至湍流效应及分散油滴的效果即可,此处就不再多作叙述。2) As shown in Figure 4-5, there is a vertical baffle in the tube cavity of the secondary mixing unit 20 to form a vertical partition 22, and two wave-shaped baffles on both sides to form a wave plate 21, so that the tube cavity The mixing ring area is divided into four areas. When the small oil droplets formed by the dispersion of the emulsion pass through the secondary mixing unit 20, they are divided and redirected again to generate turbulent flow, eddy current and even turbulent flow, so as to further achieve the separation of oil droplets. The purpose of mixing with water and liquid; of course, in actual use, other number of areas can also be divided according to the situation on site, as long as the effects of turbulent flow, eddy current and even turbulent flow and dispersion of oil droplets can be achieved, there will be no more here make a narrative.

1.3分层跌落系统1.3 Layered drop system

(1)、如图1所示,在跌落箱内层叠状依次布置七层滑板,且每层滑板的板面与水平面的夹角为8°;其用意在于:让煤浆在滑板上的流速保持合适的速度,既保证煤浆与浮选剂的混合时间,又保证了较大的处理量,同时设备的高度,也不至于过大。(1) As shown in Figure 1, seven layers of slides are arranged in a stacked manner in the drop box, and the angle between the surface of each layer of slides and the horizontal plane is 8°; the purpose is to make the flow rate of coal slurry on the slides Maintaining an appropriate speed not only ensures the mixing time of coal slurry and flotation agent, but also ensures a large processing capacity, and at the same time, the height of the equipment will not be too large.

(2)、在七层滑板中,从上往下依次为一、二、三、四、五、六、七层定义,其中一、二、三、五层滑板上安装三条坎条,四、六、七层上安装四条坎条。坎条横截面为梯形,上底宽10mm、下底宽25mm,高20mm,采用高分子耐磨材料制成。坎通过卡槽与滑板连接,便于更换。各坎条按180mm等距布置,采用高坎条密集布置的目的是提高液流的紊流程度。(2) Among the seven-layer skateboards, the first, second, third, fourth, fifth, sixth, and seventh floors are defined from top to bottom, among which three sills are installed on the first, second, third, and fifth-layer skateboards, and four, Install four sills on the sixth and seventh floors. The cross-section of the sill is trapezoidal, the upper bottom is 10mm wide, the lower bottom is 25mm wide, and the height is 20mm. It is made of polymer wear-resistant materials. The sill is connected with the slide plate through the card slot, which is convenient for replacement. The sills are arranged equidistantly at 180mm, and the purpose of dense arrangement of high sills is to increase the degree of turbulence of the liquid flow.

(3)、在第一层滑板和第四层滑板的出口处设有“人”字形分料单元,其具体结构参照图1所示,分料单元的任一底边与下层滑板板面间搭设构成引导低灰分粗颗粒行进的通道,相应的其另一底边所在的板侧则自然构成高灰分细泥的坠落区域,以便于高灰分细泥能够直接跨越指定数目滑板而降低其与浮选剂的粘附量,通过连通于外部的扳手可以调节跌落箱内部分料单元与滑板的相对位置则可实现对于前述低灰分粗颗粒和高灰分细泥的分层面的准确定位,以保证分料单元的分料导流效果;本实用新型中“人”字形分料单元所构成的可调高度式结构,可以更为便捷的起到分流煤浆中的上层细颗粒与下层粗颗粒的目的,细颗粒也即高灰分细泥从第一层滑板末端直接落到第四层滑板,由第四层滑板末端落到第七层滑板。在整个跌落过程中,粗颗粒也即煤浆内的低灰分粗颗粒部分在跌落箱箱体内必须逐层经过七层滑板依次下滑,细颗粒在跌落箱箱体内则只需经过三层滑板,粗颗粒准备的时间相较细颗粒的时间更长,从而实现不同颗粒有不同的预处理时间,为煤浆的分选处理提供了更好的工艺条件。(3) There is a "herringbone"-shaped distributing unit at the exit of the first and fourth slides, and its specific structure is shown in Figure 1. Set up a channel to guide low-ash coarse particles to move forward, and the corresponding side of the board where the other bottom edge is located naturally forms a falling area for high-ash fine mud, so that high-ash fine mud can directly cross the specified number of slides and reduce its contact with the float. The adhesion amount of the selected agent can be adjusted through the wrench connected to the outside to adjust the relative position of the distributing unit and the slide plate in the drop box, so as to realize the accurate positioning of the aforementioned low-ash coarse particles and high-ash fine mud, so as to ensure the separation The material distribution and diversion effect of the material unit; the height-adjustable structure formed by the "herringbone" shape material distribution unit in the utility model can more conveniently serve the purpose of diverting the upper fine particles and the lower coarse particles in the coal slurry , the fine particles, that is, high ash fine mud, fall directly from the end of the first layer of slides to the fourth layer of slides, and from the end of the fourth layer of slides to the seventh layer of slides. During the whole falling process, the coarse particles, that is, the low-ash coarse particles in the coal slurry, must pass through the seven-layer slide board layer by layer in the drop box, and the fine particles only need to pass through three layers of slide boards in the drop box. The preparation time of particles is longer than that of fine particles, so that different particles have different pretreatment time, which provides better process conditions for the separation of coal slurry.

4.1工作过程简要说明4.1 Brief description of the working process

实际操作时,如图1所示,具有一定压力的清水经过阀门C、流量计D进入水喷射喷头11,在内置水喷嘴12的出口处形成高速射流;由于射流的抽吸作用,在水喷射喷头10的内腔也即喷射腔形成负压,药剂从两侧的入口吸入喷射腔后,被高速水流冲击和切割将其分散成5~20μm小油滴,形成乳浊液;乳浊液进入水喷射喷头10的下部的二次混合单元20再次充分混合和分散,最后由出口排出并最终落至其下部的容纳槽40内,最终经由容纳槽40流入环状溢流槽50并溢出。为保证水喷射喷头10在长久使用时不至于对容纳槽40槽底产生冲击磨损现象,可通过预先设置耐磨板60等耐磨防护措施来对其进行预期防护。In actual operation, as shown in Figure 1, clean water with a certain pressure enters the water jet nozzle 11 through the valve C and the flow meter D, and forms a high-speed jet at the outlet of the built-in water nozzle 12; The inner cavity of the nozzle 10, that is, the injection cavity, forms a negative pressure. After the medicine is sucked into the injection cavity from the inlets on both sides, it is impacted and cut by the high-speed water flow and dispersed into small oil droplets of 5-20 μm to form an emulsion; the emulsion enters The secondary mixing unit 20 at the lower part of the water jet nozzle 10 is fully mixed and dispersed again, and finally discharged from the outlet and finally falls into the lower holding tank 40 , and finally flows into the annular overflow tank 50 through the holding tank 40 and overflows. In order to ensure that the water jet nozzle 10 will not cause impact and wear to the bottom of the receiving tank 40 during long-term use, anti-wear protection measures such as a wear-resistant plate 60 can be provided in advance to provide anticipatory protection.

同时再如图1所示,煤浆经过入料箱进入环形溢流槽状煤浆进料部E,沿着其溢流壁均匀溢出到第一层也即最上层滑板上,与本实用新型所溢出的药剂乳浊液碰撞混合,混有浮选剂的煤浆通过第一层滑板上的坎条F,连续跃起和跌落,使得煤浆与乳化药剂充分混合,直至从箱体底部排出进入浮选机。低灰分粗颗粒紧贴滑板运动并受坎条的阻挡,运动速度慢,预处理时间长,促使其表面能粘附足够且稳定的油膜,进入浮选机后能较快地粘附气泡上浮。高灰分的细泥随上层水流运动,运动速度快,同时在第一、第四层滑板处设置的“人”字形分料单元G的作用下,高灰分细泥只流经了三层滑板,预处理时间短,避免其表面吸附过多的浮选剂,在浮选机中就减缓了它们的浮选速度,最大程度地减轻高灰分细泥对浮选精煤的污染;而低灰分粗颗粒则逐层走完全部滑板的板面,分散的浮选药剂有充分的时间,可以良好地完全包裹混合于低灰分粗颗粒上,形成较为稳定的油膜,从而提高其疏水性,最终为后续的浮选操作提供可靠保证。Simultaneously again as shown in Figure 1, coal slurry enters the annular overflow trough shape coal slurry feeding part E through the feeding box, evenly overflows onto the first layer, that is, the uppermost slide plate along its overflow wall, and is consistent with the utility model The spilled agent emulsion collides and mixes, and the coal slurry mixed with flotation agent passes through the sill F on the first slide, jumps and falls continuously, so that the coal slurry and the emulsifying agent are fully mixed until they are discharged from the bottom of the tank Enter the flotation machine. Coarse particles with low ash content move close to the slide plate and are blocked by the sills. The movement speed is slow and the pretreatment time is long, so that the surface can adhere to a sufficient and stable oil film, and after entering the flotation machine, it can quickly adhere to the air bubbles and float up. The fine mud with high ash content moves with the water flow in the upper layer, and the movement speed is fast. At the same time, under the action of the "herringbone"-shaped material distribution unit G set at the first and fourth slides, the high-ash fine mud only flows through the three slides. The pretreatment time is short, avoiding too much flotation agent adsorbed on its surface, slowing down their flotation speed in the flotation machine, and reducing the pollution of high-ash fine mud to flotation clean coal to the greatest extent; while low-ash coarse Particles go through the entire surface of the slide plate layer by layer, and the dispersed flotation agents have enough time to wrap and mix well on the low-ash coarse particles to form a relatively stable oil film, thereby improving its hydrophobicity, and finally for the follow-up The flotation operation provides reliable guarantee.

Claims (10)

1.一种基于跌落式煤浆预处理器的浮选剂进料系统,至少包括用于进行水液和浮选剂混合的水喷射喷头(10),其特征在于:所述浮选剂进料系统还包括二次混合单元(20);所述二次混合单元(20)进液端与水喷射喷头(10)的混合液出口间固接布置,二次混合单元(20)上的过流断面呈变截面构造。1. A flotation agent feeding system based on a drop-type coal slurry preprocessor, at least including a water jet nozzle (10) for mixing water liquid and flotation agent, characterized in that: the flotation agent is fed into The material system also includes a secondary mixing unit (20); the liquid inlet end of the secondary mixing unit (20) is fixedly connected to the mixed liquid outlet of the water jet nozzle (10), and the process on the secondary mixing unit (20) The flow section is a variable cross-section structure. 2.根据权利要求1所述的浮选剂进料系统,其特征在于:所述二次混合单元(20)外形呈套管状,其管腔内布置有一个以上的波浪板(21),所述波浪板(21)的山脊状波峰所形成的脊线垂直或相交于混合液下落路径设置。2. The flotation agent feeding system according to claim 1, characterized in that: the secondary mixing unit (20) is in the shape of a sleeve, and more than one wave plate (21) is arranged in the tube cavity, so The ridges formed by the ridge-like crests of the wave plate (21) are arranged perpendicular to or intersecting with the falling path of the mixed liquid. 3.根据权利要求2所述的浮选剂进料系统,其特征在于:所述波浪板(21)的山脊状波峰所形成的脊线与混合液下落路径垂直布置,所述波浪板(21)为两个且沿二次混合单元(20)轴线轴对称布置。3. The flotation agent feeding system according to claim 2, characterized in that: the ridge line formed by the ridge-shaped crest of the wave plate (21) is arranged perpendicular to the falling path of the mixed liquid, and the wave plate (21) ) are two and arranged axisymmetrically along the axis of the secondary mixing unit (20). 4.根据权利要求3所述的浮选剂进料系统,其特征在于:二次混合单元(20)还包括布置于其管腔处的将其管腔剖分为两对称半圆腔的竖隔板(22),所述两波浪板(21)对称布置于竖隔板(22)板体两侧。4. The flotation agent feeding system according to claim 3, characterized in that: the secondary mixing unit (20) also includes a vertical partition arranged at its lumen to divide its lumen into two symmetrical semicircular cavities plate (22), the two corrugated plates (21) are symmetrically arranged on both sides of the plate body of the vertical partition (22). 5.根据权利要求1或2或3或4所述的浮选剂进料系统,其特征在于:二次混合单元(20)出口端处布置有喇叭口状扩散管(30),该扩散管(30)的小口径端与二次混合单元(20)出口端固接设置。5. The flotation agent feeding system according to claim 1 or 2 or 3 or 4, characterized in that: a trumpet-shaped diffuser tube (30) is arranged at the outlet end of the secondary mixing unit (20), and the diffuser tube The small-diameter end of (30) is fixedly connected to the outlet end of the secondary mixing unit (20). 6.根据权利要求1或2或3或4所述的浮选剂进料系统,其特征在于:所述二次混合单元(20)与水喷射喷头(10)间为可拆卸式配合。6. The flotation agent feeding system according to claim 1 or 2 or 3 or 4, characterized in that: the secondary mixing unit (20) is detachably matched with the water jet nozzle (10). 7.根据权利要求1或2或3或4所述的浮选剂进料系统,其特征在于:所述水喷射喷头(10)为负压喷射式构造,包括外部管体(11)以及设置于外部管体(11)内的内置水喷嘴(12),所述内置水喷嘴(12)呈空心锥台状且其外壁与外部管体(11)内壁间形成喷射腔,水喷射喷头(10)的外部管体(11)上沿其轴线对称布置有至少一对与其喷射腔连通的药剂入料管(13);水喷射喷头(10)上端构成水液进料端,水喷射喷头(10)的下端孔口构成混合液出口。7. The flotation agent feeding system according to claim 1 or 2 or 3 or 4, characterized in that: the water jet nozzle (10) is a negative pressure jet structure, including an external pipe body (11) and setting The built-in water nozzle (12) in the outer pipe body (11), the said built-in water nozzle (12) is in the shape of a hollow cone and forms a spray chamber between its outer wall and the inner wall of the outer pipe body (11), and the water jet nozzle (10 ) on the outer pipe body (11) along its axis is symmetrically arranged with at least one pair of medicament feeding pipes (13) connected to the spray chamber; ) The lower end orifice constitutes the outlet of the mixed solution. 8.根据权利要求1或2或3或4所述的浮选剂进料系统,其特征在于:浮选剂进料系统还包括布置于二次混合单元(20)下方处的容纳槽(40),容纳槽(40)外壁处设置有环状溢流槽(50);环状溢流槽(50)内壁构成圆柱状容纳槽(40)的槽壁,其外壁构成溢流壁,环状溢流槽(50)的溢流路径与煤浆行进路径相交布置;容纳槽(40)槽壁上开设有用于连通环状溢流槽(50)槽腔和容纳槽(40)槽腔的孔路(41)。8. The flotation agent feeding system according to claim 1 or 2 or 3 or 4, characterized in that: the flotation agent feeding system further comprises a holding tank (40) arranged below the secondary mixing unit (20) ), the outer wall of the accommodation tank (40) is provided with an annular overflow tank (50); the inner wall of the annular overflow tank (50) constitutes the groove wall of the cylindrical accommodation tank (40), and its outer wall constitutes the overflow wall. The overflow path of the overflow tank (50) intersects the traveling path of the coal slurry; the wall of the accommodation tank (40) is provided with a hole for connecting the cavity of the annular overflow tank (50) and the cavity of the accommodation tank (40) Road (41). 9.根据权利要求8所述的浮选剂进料系统,其特征在于:所述孔路(41)为七个且沿容纳槽(40)槽壁周向均布设置。9. The flotation agent feeding system according to claim 8, characterized in that there are seven holes (41) uniformly distributed along the circumference of the tank wall of the holding tank (40). 10.根据权利要求8所述的浮选剂进料系统,其特征在于:所述容纳槽(40)在二次混合单元(20)的出口端所指向的槽底处设置有耐磨板(60)。10. The flotation agent feeding system according to claim 8, characterized in that: the holding tank (40) is provided with a wear plate ( 60).
CN 201320269501 2013-05-16 2013-05-16 Flotation agent feeding system based on falling type coal slurry preprocessor Expired - Fee Related CN203264647U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103252192A (en) * 2013-05-16 2013-08-21 安徽理工大学 Flotation agent feeding system based on drop type coal slurry pretreatment device
CN105536610A (en) * 2016-01-26 2016-05-04 安徽理工大学 Multi-impeller mixed flow field ore pulp preprocessor based on ore pulp pipeline pressure drive

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103252192A (en) * 2013-05-16 2013-08-21 安徽理工大学 Flotation agent feeding system based on drop type coal slurry pretreatment device
CN105536610A (en) * 2016-01-26 2016-05-04 安徽理工大学 Multi-impeller mixed flow field ore pulp preprocessor based on ore pulp pipeline pressure drive

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