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CN203245393U - Hydraulic chuck overturning device - Google Patents

Hydraulic chuck overturning device Download PDF

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Publication number
CN203245393U
CN203245393U CN201320229139.4U CN201320229139U CN203245393U CN 203245393 U CN203245393 U CN 203245393U CN 201320229139 U CN201320229139 U CN 201320229139U CN 203245393 U CN203245393 U CN 203245393U
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China
Prior art keywords
chuck
hydraulic
oil
positioning
support body
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CN201320229139.4U
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张朝霞
田军
郭建文
黄广勇
高贤刚
张发权
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DALIAN HUAER NUMERICAL CONTROL MACHINE TOOL Co Ltd
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DALIAN HUAER NUMERICAL CONTROL MACHINE TOOL Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
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Abstract

The utility model discloses a hydraulic chunk overturning device. The hydraulic chunk overturning device is characterized in that a supporting connecting piece, a hydraulic chunk, a chunk overturning device body and a chunk locking device are included, the hydraulic chunk is arranged in the supporting connecting piece through the chunk overturning device body, and the chunk locking device is arranged in the position of a rotating shaft of the overturning device body. Through the special arrangement of an inside oil way, compared with an existing chunk, the two clamped ends of a workpiece can be machined, through overturning the chunk, as long as one-time assembly is realized, and the whole overturning and clamping process is completely controlled by hydraulic pressure, so that the centering clamping motion precision of the workpiece and chunk overturning precision can be ensured.

Description

一种液压翻转卡盘装置A hydraulic flip chuck device

技术领域technical field

本实用新型涉及卡盘装置,特别涉及一种液压翻转卡盘装置。The utility model relates to a chuck device, in particular to a hydraulic flip chuck device.

背景技术Background technique

我国生产的数控车床都属于通用型加工设备,由于机床在设计上没有专业性的考虑管接箍螺纹加工的特性,主要体现在接箍两端螺纹加工过程中需要2次装卡,导致通用设备在加工管接箍螺纹过程中效率低、产品质量不稳定情况的发生,造成能源和加工成本的浪费;而综合可靠性的提高取决于机床部件的功能特点以及高精度、高刚度部件在运行过程中与高控制精度软件的紧密结合,以实现在加工过程中产品质量长期的稳定性。The CNC lathes produced in my country are all general-purpose processing equipment. Since the design of the machine tool does not professionally consider the characteristics of the pipe coupling thread processing, it is mainly reflected in the need for two clamping during the thread processing at both ends of the coupling, resulting in general-purpose equipment. Low efficiency and unstable product quality occur during the processing of pipe coupling threads, resulting in waste of energy and processing costs; and the improvement of comprehensive reliability depends on the functional characteristics of machine tool components and the operation of high-precision, high-rigidity components The close combination of medium and high control precision software to achieve long-term stability of product quality during processing.

随着液压技术逐步发展,对于液压控制元件相对于原本机械结构元件运动,在运动精度和运动可控性有显著提高,通过液压原理和机械结构的相结合,并设计合理的液压配备油路,实现对整个装置的液压控制驱动,进而卡盘装置运动精度和承载能力都有很大提高。With the gradual development of hydraulic technology, the movement accuracy and controllability of hydraulic control components relative to the original mechanical structural components have been significantly improved. Through the combination of hydraulic principles and mechanical structures, and the design of reasonable hydraulic oil circuits, The hydraulic control drive of the whole device is realized, and the movement accuracy and bearing capacity of the chuck device are greatly improved.

发明内容Contents of the invention

本实用新型要解决的技术问题是提供一种由液压完全控制并能够完成高精度翻转和精准定心夹持的液压翻转卡盘装置。The technical problem to be solved by the utility model is to provide a hydraulic flip chuck device that is fully controlled by hydraulic pressure and can complete high-precision flip and precise centering clamping.

为达到以上目的,通过以下技术方案实现的:In order to achieve the above purpose, it is realized through the following technical solutions:

一种液压翻转卡盘装置,包括:支撑连接件、液压卡盘、卡盘翻转装置和卡盘锁紧装置;A hydraulic flipping chuck device, comprising: a support connector, a hydraulic chuck, a chuck flipping device and a chuck locking device;

支撑连接件包括:支撑体和连接法兰,通过分别加工于支撑体底部和连接法兰上端面的短圆柱定位孔定位装配,且通过螺栓圆周紧固;The supporting connector includes: the supporting body and the connecting flange, which are positioned and assembled through the short cylindrical positioning holes processed on the bottom of the supporting body and the upper end surface of the connecting flange respectively, and are fastened around the bolts;

支撑体连接组成有支撑体和连接法兰,两件通过短圆柱定位孔定位装配,用12条M12螺栓圆周紧固为组件,并与主轴装配,实现了主轴的旋转和扭矩传递;The support body connection consists of a support body and a connecting flange. The two parts are positioned and assembled through the short cylindrical positioning holes, and are fastened with 12 M12 bolts to form an assembly, and are assembled with the main shaft to realize the rotation and torque transmission of the main shaft;

连接法兰加工有多条独立的油孔通道,这些油孔通道与支撑体各条油路管道一一对应连接,组成了翻转卡盘、锁紧装置、翻转装置中各执行元件的液压回路;这些液压回路的形成,主要取决于油路块通过油管与油路分配器的油路连接形成的动力控制。在附件中还安装有位置信号感应组件和位置传递组件。The connecting flange is processed with multiple independent oil hole channels, and these oil hole channels are connected with each oil pipeline of the support body one by one, forming the hydraulic circuit of the flip chuck, the locking device, and the actuators in the flip device; The formation of these hydraulic circuits mainly depends on the power control formed by the oil circuit connection between the oil circuit block and the oil circuit distributor through the oil pipe. A position signal sensing component and a position transmission component are also installed in the accessory.

支撑连接件下端固定有油路块,且油路块通过油管与机床上油路分配器的油路连接;An oil circuit block is fixed at the lower end of the support connector, and the oil circuit block is connected to the oil circuit of the oil circuit distributor on the machine tool through the oil pipe;

支撑体为高精度铸件,成型后精加工,以支撑体中心对称分布的四个排屑空腔;支撑体外壁加工有凸沿,且支撑体外凸沿侧壁固定有4个环形压盖;环形压盖下端固定有环形油路压盖Ⅰ,即环形压盖、环形油路压盖Ⅰ与支撑体外壁形成密封空腔;支撑体的封闭空间由支撑体本身、组成环形压盖的4件弧形盖板组成,保护了电气和液压元件。支撑体前端精加工有4个装配卡盘的定位孔,其位置度要求很高,分别是180°方向上的翻转装置安装孔;±90°方向上的锁紧装置安装孔;The support body is a high-precision casting, which is finished after forming. There are four chip removal cavities symmetrically distributed in the center of the support body; The lower end of the gland is fixed with the annular oil passage gland Ⅰ, that is, the annular gland, the annular oil passage gland Ⅰ and the outer wall of the support form a sealed cavity; the closed space of the support body is composed of the support body itself and the four arcs of the annular gland. Formed cover plate protects electrical and hydraulic components. The front end of the support body is finished with 4 positioning holes for assembling the chuck, and its position requirements are very high. They are the installation holes for the turning device in the direction of 180°; the installation holes for the locking device in the direction of ±90°;

支撑体轴向上端工有用于安装液压卡盘的4个定位孔,且4个定位孔其位置为4等分支撑体分布;卡盘翻转装置固定于一对对称分布的定位孔内;卡盘锁紧装置固定于另一对对称分布的定位孔内;There are 4 positioning holes on the axial upper end of the support body for installing the hydraulic chuck, and the positions of the 4 positioning holes are distributed in 4 equal parts of the support body; the chuck turning device is fixed in a pair of symmetrically distributed positioning holes; the chuck The locking device is fixed in another pair of symmetrically distributed positioning holes;

液压卡盘为圆环、中孔型柱状结构,机械结构包括:翻转卡盘、固定在翻转卡盘上的环形油路压盖Ⅱ、环形油路压盖Ⅲ、机械同步机构、圆周分布的6个柱塞式液压缸、液压油路及阀组装配和与6个柱塞式液压缸配合的卡盘润滑组件;翻转卡盘内设置有用于放置6个柱塞式液压缸的凹槽;机械同步机构设置于柱塞式液压缸内部;环形油路压盖Ⅱ、环形油路压盖Ⅲ分别固定于翻转卡盘两端面;翻转卡盘加工有横向轴孔;卡盘翻转装置通过液压旋转轴安装于翻转卡盘的轴孔内,且卡盘翻转装置与翻转卡盘联动;卡盘锁紧机构设置于翻转卡盘轴孔下端;The hydraulic chuck is a circular, middle-hole columnar structure, and the mechanical structure includes: flip chuck, annular oil gland II fixed on the flip chuck, annular oil gland III, mechanical synchronization mechanism, and 6 circumferentially distributed A plunger hydraulic cylinder, hydraulic oil circuit and valve group assembly and a chuck lubrication assembly matched with 6 plunger hydraulic cylinders; there are grooves for placing 6 plunger hydraulic cylinders in the flip chuck; mechanical The synchronous mechanism is set inside the plunger hydraulic cylinder; the annular oil passage gland II and the annular oil passage gland III are respectively fixed on the two ends of the turning chuck; the turning chuck is processed with a transverse shaft hole; Installed in the shaft hole of the flip chuck, and the chuck flip device is linked with the flip chuck; the chuck locking mechanism is set at the lower end of the shaft hole of the flip chuck;

液压卡盘为圆环、中孔型柱状结构,其机械结构包括:翻转卡盘、环形油路压盖、环形油路压盖、机械同步机构、6个柱塞式液压缸、液压油路的通道设计及阀组装配、卡盘润滑。The hydraulic chuck is a circular ring and a middle-hole columnar structure, and its mechanical structure includes: flip chuck, annular oil circuit gland, annular oil circuit gland, mechanical synchronization mechanism, 6 plunger hydraulic cylinders, hydraulic oil circuit Channel design and valve group assembly, chuck lubrication.

结构特征:翻转卡盘作为液压卡盘的主体构件,起到了装配定位中的精度传递的作用。在加工设计上满足了液压卡盘其他全部结构的组装和配合。环形油路压盖以端盖形式用螺栓固定在翻转卡盘的一侧;环形油路压盖中设计有两个环形槽,在密封组件的封油效果下,与翻转卡盘形成两个油路通道,支持6个柱塞式液压缸的液压换向回路。同样环形油路压盖以端盖形式用螺栓固定在翻转卡盘另一侧的环形槽中;环形油路压盖中设计有两个环形槽,在密封组件的封油效果下,与翻转卡盘形成一个油路通道和一个气路通道。6个柱塞式液压缸在卡盘的360°上均布,对接箍形成对称夹持。针对每一个液压缸的无杆腔和有杆腔的油路形成,在翻转卡盘上设计了油孔通道。其中3个柱塞式液压缸在120°夹角上与机械同步机构相链接,具有了在低压状态下,同步定心夹持的功能;另外3个柱塞式液压缸为浮动夹持状态,其夹持中心不受限制,在液压压力大于8公斤状态下,开始动作;Structural features: As the main component of the hydraulic chuck, the flip chuck plays the role of precision transmission in assembly positioning. In terms of processing design, it satisfies the assembly and cooperation of all other structures of the hydraulic chuck. The annular oil gland is fixed on one side of the flip chuck with bolts in the form of an end cover; two annular grooves are designed in the annular oil gland, and under the oil sealing effect of the sealing component, two oil grooves are formed with the flip chuck. The channel supports the hydraulic reversing circuit of 6 plunger hydraulic cylinders. Similarly, the annular oil gland is fixed in the annular groove on the other side of the flip chuck with bolts in the form of an end cover; there are two annular grooves designed in the annular oil gland, and under the oil sealing effect of the sealing component, it is connected with the flip chuck. The disc forms an oil channel and an air channel. 6 plunger hydraulic cylinders are evenly distributed on the 360° of the chuck to form a symmetrical clamping on the coupling. For the formation of the oil passages of the rodless cavity and the rod cavity of each hydraulic cylinder, an oil hole channel is designed on the flip chuck. Three of the plunger hydraulic cylinders are linked with the mechanical synchronization mechanism at an angle of 120°, which has the function of synchronous centering clamping under low pressure conditions; the other three plunger hydraulic cylinders are in the floating clamping state, Its clamping center is not restricted, and it starts to move when the hydraulic pressure is greater than 8 kg;

机械同步机构是按照液体压力低于8公斤的力学设计,保证在低压推动3个柱塞式液压缸运动的同时,同步环通过同步销与3个柱塞连接,控制3个柱塞运动速度的一致性,进而实现了3爪定心夹持的功能。The mechanical synchronization mechanism is designed according to the mechanics of the liquid pressure below 8 kg, which ensures that the three plunger hydraulic cylinders are driven by low pressure, and the synchronization ring is connected with the three plungers through the synchronization pin to control the movement speed of the three plungers. Consistency, and then realize the function of 3-jaw centering clamping.

卡盘翻转装置包括:液压旋转轴机构、卡盘动作元件的液压控制回路及气路和翻转机构;Chuck overturning device includes: hydraulic rotating shaft mechanism, hydraulic control circuit of chuck action element, air circuit and overturning mechanism;

液压旋转轴机构包括:液压旋转轴和旋转轴支撑体;液压旋转轴通过旋转轴支撑体前端定位孔通过螺栓紧固定位在支撑体上;翻转卡盘套至于液压旋转轴上,且翻转卡盘设置有用于液压旋转轴固定的油路定位套;液压旋转轴的另一端装配进入翻转卡盘的油路定位套中,并通过推力轴承完成与翻转卡盘的轴向和径向定位;翻转卡盘加工有轴向定位孔;液压控制回路和气路为和主轴箱尾部的油路分配器及主轴内孔中的油管形成卡盘压力回路,以及气路;The hydraulic rotary shaft mechanism includes: hydraulic rotary shaft and rotary shaft support body; the hydraulic rotary shaft is positioned on the support body through the positioning hole at the front end of the rotary shaft support body through bolt fastening; the flip chuck sleeve is placed on the hydraulic rotary shaft, and the chuck is turned over There is an oil circuit positioning sleeve for fixing the hydraulic rotating shaft; the other end of the hydraulic rotating shaft is assembled into the oil circuit positioning sleeve of the flip chuck, and the axial and radial positioning with the flip chuck is completed through the thrust bearing; the flip chuck The disc is machined with an axial positioning hole; the hydraulic control circuit and the air circuit form the chuck pressure circuit and the air circuit with the oil distributor at the end of the headstock and the oil pipe in the inner hole of the spindle;

液压控制回路和气路为和主轴箱尾部的油路分配器及主轴内孔中的油管形成翻转卡盘压力回路,以及气路。The hydraulic control circuit and the air circuit form the flip chuck pressure circuit and the air circuit with the oil circuit distributor at the end of the headstock and the oil pipe in the inner hole of the main shaft.

翻转机构包括:翻转齿轮轴、圆柱推力轴承和轴承压盖;翻转齿轮轴与翻转卡盘轴线定位孔为过渡配合,且由压块和紧固螺栓定位于卡盘轴线方向,实现刚性连接;翻转齿轮轴的齿轮端上部,安装有圆柱推力轴承的内圈,且圆柱推力轴承的外圈镶嵌在轴承压盖的定位孔中,轴承压盖连同轴承外圈装配进入支撑体的定位孔Ⅰ,轴承压盖外圆处在轴向方向上用螺栓固定;The overturn mechanism includes: overturn gear shaft, cylindrical thrust bearing and bearing gland; overturn gear shaft and overturn chuck axis positioning hole are in transition fit, and are positioned in the direction of chuck axis by pressure block and fastening bolt to realize rigid connection; overturn The upper part of the gear end of the gear shaft is equipped with the inner ring of the cylindrical thrust bearing, and the outer ring of the cylindrical thrust bearing is embedded in the positioning hole of the bearing gland. The bearing gland and the outer ring of the bearing are assembled into the positioning hole I of the support body. The bearing The outer circle of the gland is fixed with bolts in the axial direction;

卡盘锁紧装置包括:锁紧定位液压缸、卡盘锁紧座、液压回路及位置反馈机构组成。The chuck locking device includes: a locking positioning hydraulic cylinder, a chuck locking seat, a hydraulic circuit and a position feedback mechanism.

锁紧定位液压缸为双活塞杆液压缸,且由液压缸由缸体、双向活塞、缸盖及密封组件组成。缸体通过定位销定位于支撑体的轴线定位孔之中,用螺栓固定,成为双向活塞产生相对位移的固定本体。液压缸缸盖通过定位销的定位,用螺栓紧固在缸体端面,缸体和缸盖中定位销的精准定位是满足液压管路和位置反馈机构的安装。防尘盖用螺栓紧固在缸体最外端部,起到了对液压组件的保护作用。所述锁紧定位液压缸为对称设计,位于支撑体180°平面上;The locking and positioning hydraulic cylinder is a double-piston rod hydraulic cylinder, and the hydraulic cylinder is composed of a cylinder body, a two-way piston, a cylinder cover and a sealing assembly. The cylinder body is positioned in the axis positioning hole of the support body through the positioning pins, and fixed with bolts to become a fixed body for the relative displacement of the two-way piston. The cylinder head of the hydraulic cylinder is fixed on the end face of the cylinder body with bolts through the positioning of the positioning pins. The precise positioning of the positioning pins in the cylinder body and the cylinder head is to meet the installation of the hydraulic pipeline and the position feedback mechanism. The dust cover is fastened on the outermost end of the cylinder body with bolts, which plays a role in protecting the hydraulic components. The locking and positioning hydraulic cylinder is symmetrically designed and located on the 180° plane of the support body;

卡盘锁紧座由定位缸盖和锁紧座组成,锁紧座的外圆和定位缸盖的内圆,通过较强的过盈配合实现一体性装配,其组件通过圆柱孔的定位,实现了锁紧孔在卡盘厚度上的中心定位和卡盘外圆上的180°的轴线定位。The chuck locking seat is composed of a positioning cylinder head and a locking seat. The outer circle of the locking seat and the inner circle of the positioning cylinder head are assembled in one piece through a strong interference fit. The components are positioned through the cylindrical hole to realize The central positioning of the locking hole on the thickness of the chuck and the 180° axis positioning on the outer circle of the chuck are ensured.

支撑体为一件加工精度很高的铸件,在前后两个端面之间加工有用于安装油路装配和翻转装配的4个支撑部分,和4个用于排屑的铸造开放空间;The support body is a casting with high processing precision, and there are 4 support parts for oil circuit assembly and flip assembly processed between the front and rear end faces, and 4 casting open spaces for chip removal;

采用上述技术方案的本实用新型实现对卡盘夹紧,卡盘翻转以及卡盘定位,通过配备合理机构及油路,实现对上述动作的完全液压控制,这样不仅提高了卡盘的定位精度,并且提升了卡盘的整体机构承载能力;由于卡盘通过液压控制实现翻转动作,这样在工件加工过程中,只需要一次性的装配,通过翻转动作就可实现工件夹持的两端进行加工,并且液压控制翻转有非常好的翻转精度控制,保证了工件翻转后加工精度;这样对要求高精度,且高强度的加工工件有很好的适用性。The utility model adopts the above-mentioned technical scheme to realize the clamping of the chuck, the flipping of the chuck and the positioning of the chuck, and the complete hydraulic control of the above-mentioned actions is realized by being equipped with a reasonable mechanism and an oil circuit, which not only improves the positioning accuracy of the chuck, And the carrying capacity of the overall mechanism of the chuck is improved; since the chuck realizes the flipping action through hydraulic control, in the process of workpiece processing, only one-time assembly is required, and the two ends of the workpiece clamping can be processed through the flipping action. Moreover, the hydraulically controlled turning has a very good turning precision control, which ensures the machining accuracy of the workpiece after turning over; this has good applicability for machining workpieces that require high precision and high strength.

上述说明仅是本实用新型技术方案的概述,为了能够更清楚了解本实用新型的技术手段,而可依照说明书的内容予以实施,并且为了让本实用新型的上述和其他目的、特征和优点能够更明显易懂,以下特举较佳实施例,并配合附图,详细说明如下。The above description is only an overview of the technical solutions of the present utility model. In order to better understand the technical means of the present utility model, it can be implemented according to the contents of the description, and in order to make the above-mentioned and other purposes, features and advantages of the present utility model better It is obvious and easy to understand. The preferred embodiments are specifically cited below, together with the accompanying drawings, and detailed descriptions are as follows.

附图说明Description of drawings

本实用新型共13幅附图,其中:The utility model has 13 drawings in total, in which:

图1为本实用新型的支撑连接件俯视结构示意图。Fig. 1 is a schematic top view structure diagram of the supporting connector of the present invention.

图2为本实用新型的支撑连接件A-A剖面结构示意图。Fig. 2 is a schematic diagram of the cross-sectional structure of the supporting connector A-A of the present invention.

图3为本实用新型的支撑连接件B-B剖面结构示意图。Fig. 3 is a schematic diagram of the cross-sectional structure of the supporting connector B-B of the present invention.

图4为本实用新型的液压卡盘俯视剖面结构放大示意图。Fig. 4 is an enlarged schematic diagram of a top view section structure of the hydraulic chuck of the present invention.

图5为本实用新型的液压卡盘侧视剖面结构放大示意图。Fig. 5 is an enlarged schematic diagram of a side view sectional structure of the hydraulic chuck of the present invention.

图6为本实用新型的液压卡盘液压单向阀装配剖面结构放大示意图。Fig. 6 is an enlarged schematic diagram of the assembly cross-sectional structure of the hydraulic check valve of the hydraulic chuck of the present invention.

图7为本实用新型的液压卡盘蓄能器剖面结构放大示意图。Fig. 7 is an enlarged schematic diagram of the section structure of the hydraulic chuck accumulator of the present invention.

图8为本实用新型的液压卡盘润滑油路剖面结构放大示意图。Fig. 8 is an enlarged schematic diagram of the sectional structure of the lubricating oil passage of the hydraulic chuck of the present invention.

图9为本实用新型的卡盘翻转装置侧视剖面结构放大示意图。Fig. 9 is an enlarged schematic diagram of a side view cross-sectional structure of the chuck turning device of the present invention.

图10为本实用新型的卡盘翻转装置锁紧部剖面结构放大示意图。Fig. 10 is an enlarged schematic diagram of the cross-sectional structure of the locking part of the chuck turning device of the present invention.

图11为本实用新型的卡盘翻转装置油路分配结构放大示意图。Fig. 11 is an enlarged schematic diagram of the oil circuit distribution structure of the chuck turning device of the present invention.

图12为本实用新型的卡盘锁紧装置侧视剖面结构放大示意图。Fig. 12 is an enlarged schematic diagram of a side view sectional structure of the chuck locking device of the present invention.

图13为本实用新型的卡盘锁紧装置A-A剖面结构放大示意图。Fig. 13 is an enlarged schematic diagram of the A-A section structure of the chuck locking device of the present invention.

具体实施方式Detailed ways

如图1、图2和图3所示的一种液压翻转卡盘装置,包括:支撑连接件、液压卡盘、卡盘翻转装置和卡盘锁紧装置;A hydraulic flipping chuck device as shown in Fig. 1, Fig. 2 and Fig. 3, comprising: a support connector, a hydraulic chuck, a chuck turning device and a chuck locking device;

支撑连接件包括:支撑体1.3和连接法兰2.3,通过分别加工于支撑体1.3底部和连接法兰2.3上端面的短圆柱定位孔27.3定位装配,且通过螺栓圆周紧固;The supporting connector includes: a supporting body 1.3 and a connecting flange 2.3, which are positioned and assembled through the short cylindrical positioning holes 27.3 processed on the bottom of the supporting body 1.3 and the upper end surface of the connecting flange 2.3 respectively, and tightened by bolts;

连接法兰2.3不仅为连接件,同时连接法兰2.3加工有多条独立的油孔通道,这些油孔通道与支撑体1.3各条油路管道一一对应连接,组成了翻转卡盘、锁紧装置、翻转装置中各执行元件的液压回路;The connecting flange 2.3 is not only a connecting piece, but also a plurality of independent oil hole passages are processed on the connecting flange 2.3. These oil hole passages are connected with the oil pipes of the support body 1.3 one by one, forming a turning chuck, locking The hydraulic circuit of each actuator in the device and the turning device;

支撑连接件下端固定有油路块29.3,且油路块29.3通过油管与机床上油路分配器的油路连接;An oil circuit block 29.3 is fixed at the lower end of the support connector, and the oil circuit block 29.3 is connected to the oil circuit of the oil circuit distributor on the machine tool through the oil pipe;

支撑体1.3为高精度铸件,成型后精加工,以支撑体1.3中心对称分布的四个排屑空腔;支撑体1.3外壁加工有凸沿,且支撑体1.3外凸沿侧壁固定有4个环形压盖12.3;环形压盖12.3下端固定有环形油路压盖Ⅰ3.3,即环形压盖12.3、环形油路压盖Ⅰ3.3与支撑体1.3外壁形成密封空腔;The support body 1.3 is a high-precision casting, which is finished after forming. There are four chip removal cavities symmetrically distributed in the center of the support body 1.3; The annular gland 12.3; the lower end of the annular gland 12.3 is fixed with the annular oil passage gland I3.3, that is, the annular gland 12.3, the annular oil passage gland I3.3 and the outer wall of the support body 1.3 form a sealed cavity;

支撑体1.3轴向上端加工有用于安装液压卡盘的4个定位孔,且4个定位孔其位置为4等分支撑体1.3分布;卡盘翻转装置固定于一对对称分布的定位孔处;卡盘锁紧装置固定于另一对对称分布的定位孔处;The upper axial end of the support body 1.3 is processed with 4 positioning holes for installing hydraulic chucks, and the positions of the 4 positioning holes are distributed in 4 equal parts of the support body 1.3; the chuck turning device is fixed at a pair of symmetrically distributed positioning holes; The chuck locking device is fixed at another pair of symmetrically distributed positioning holes;

支撑体连接及附件组成有支撑体1.3和连接法兰2.3,两件通过短圆柱定位孔27.3定位装配,用12条M12螺栓圆周紧固为组件,并与主轴装配,实现了主轴的旋转和扭矩传递。The support body connection and accessories are composed of a support body 1.3 and a connecting flange 2.3. The two parts are positioned and assembled through the short cylindrical positioning hole 27.3, and are fastened as an assembly with 12 M12 bolts, and assembled with the main shaft to realize the rotation and torque of the main shaft. transfer.

连接法兰不仅为连接件,同时连接法兰设计中有多条独立的油孔通道如:(28.3、29.3)所示,这些通道与支撑体附件中的各条油路管道如(13.3、14.3、5.3)等的一一对应连接,组成了翻转卡盘、锁紧装置、翻转装置中各执行元件的液压回路。这些液压回路的形成,主要取决于油路块29.3通过油管与油路分配器的油路连接形成的动力控制。在附件中还安装有位置信号感应组件(21.3、9.3)和位置传递组件(18.3、6.3)。The connecting flange is not only a connecting piece, but also has multiple independent oil hole passages in the design of the connecting flange, as shown in (28.3, 29.3). , 5.3) and so on one-to-one corresponding connection constitutes the hydraulic circuit of each actuator in the overturning chuck, locking device and overturning device. The formation of these hydraulic circuits mainly depends on the power control formed by the oil circuit connection of the oil circuit block 29.3 through the oil pipe and the oil circuit distributor. Position signal sensing components (21.3, 9.3) and position transmission components (18.3, 6.3) are also installed in the accessories.

支撑体1.3是一件铸造精度很高的铸件,成型后精加工,图中(23.3、24.3、25.3、26.3)是铸造开放空间,为铁屑排除通道。支撑体1.3的封闭空间由支撑体1.3本身、环形压盖和4个环形压盖12.3组成,保护了电气和液压元件。支撑体1.3前端精加工了4个装配卡盘的定位孔,其位置度要求很高,分别是180°方向上的翻转装置安装孔;±90°方向上的锁紧装置安装孔。The supporting body 1.3 is a casting with high casting precision, and it is finished after molding. (23.3, 24.3, 25.3, 26.3) in the figure are open spaces for casting, which are channels for removing iron filings. The enclosed space of the support body 1.3 is composed of the support body 1.3 itself, the annular gland and four annular glands 12.3, which protect the electrical and hydraulic components. The front end of the support body 1.3 is finished with 4 positioning holes for assembling chucks, which require high positioning accuracy, which are the installation holes for the turning device in the direction of 180° and the installation holes for the locking device in the direction of ±90°.

如图4至图8所示的液压卡盘为圆环、中孔型柱状结构,机械结构包括:翻转卡盘53.1、固定在翻转卡盘53.1上的环形油路压盖Ⅱ3.2、环形油路压盖Ⅲ10.2、机械同步机构、圆周分布的6个柱塞式液压缸、液压油路及阀组28.2装配和与6个柱塞式液压缸配合的卡盘润滑组件34.2;翻转卡盘53.1内设置有用于放置6个柱塞式液压缸的凹槽;机械同步机构设置于柱塞式液压缸内部;环形油路压盖Ⅱ3.2和环形油路压盖Ⅲ10.2分别固定在翻转卡盘53.1两端面上;翻转卡盘53.1加工有横向轴孔;卡盘翻转装置通过翻转旋转轴3.1安装于翻转卡盘53.1的轴孔内,且卡盘翻转装置与翻转卡盘53.1联动;卡盘锁紧机构设置于翻转卡盘53.1轴孔下端;The hydraulic chuck shown in Fig. 4 to Fig. 8 is a circular ring and a middle-hole columnar structure. The mechanical structure includes: flip chuck 53.1, ring oil gland II3. Road gland III 10.2, mechanical synchronous mechanism, 6 plunger hydraulic cylinders distributed around the circumference, hydraulic oil circuit and valve group 28.2 assembly and chuck lubrication assembly 34.2 matched with 6 plunger hydraulic cylinders; turn over the chuck 53.1 is provided with grooves for placing 6 plunger hydraulic cylinders; the mechanical synchronization mechanism is arranged inside the plunger hydraulic cylinders; the annular oil passage gland II 3.2 and the annular oil passage gland III 10.2 are respectively fixed on the flip The two ends of the chuck 53.1; the turning chuck 53.1 is processed with a transverse shaft hole; the chuck turning device is installed in the shaft hole of the turning chuck 53.1 through the turning shaft 3.1, and the chuck turning device is linked with the turning chuck 53.1; The disk locking mechanism is set at the lower end of the shaft hole of the flip chuck 53.1;

如图4至图8所示的液压卡盘为圆环、中孔型柱状结构,包括:翻转卡盘53.1、环形油路压盖Ⅱ3.2、环形油路压盖Ⅲ10.2、机械同步机构(4.2、5.2、8.2)6个柱塞式液压缸T、F、液压油路的通道A、B设计及阀组28.2装配、卡盘润滑34.2。The hydraulic chuck shown in Fig. 4 to Fig. 8 is a circular ring and a middle-hole columnar structure, including: flip chuck 53.1, annular oil passage gland II 3.2, annular oil passage gland III 10.2, and mechanical synchronization mechanism (4.2, 5.2, 8.2) Design of 6 plunger hydraulic cylinders T, F, channels A and B of hydraulic oil circuit, assembly of valve group 28.2, chuck lubrication 34.2.

结构特征:翻转卡盘53.1作为液压卡盘的主体构件,起到了装配定位中的精度传递的作用。在加工设计上满足了液压卡盘其他全部结构的组装和配合。环形油路压盖Ⅱ3.2以端盖形式用螺栓2.2固定在翻转卡盘53.1的一侧;环形油路压盖Ⅱ3.2中设计有两个环形槽,在密封组件14.2的封油效果下,与翻转卡盘53.1形成两个油路通道A、B,支持6个柱塞式液压缸T、F的液压换向回路。同样环形油路压盖Ⅲ10.2以端盖形式用螺栓11.2固定在翻转卡盘53.1另一侧的环形槽中;环形油路压盖Ⅲ10.2中设计有两个环形槽,在密封组件16.2的封油效果下,与翻转卡盘53.1形成一个油路通道A和一个气路通道Q。6个柱塞式液压缸T、F在翻转卡盘53.1的360°上均布,对接箍形成对称夹持。针对每一个液压缸的图9中无杆腔(A5、A18)和有杆腔(B5、B9)的油路形成,在翻转卡盘53.1上设计了油孔通道(A3、B2、B6、A16)。其中3个液压柱塞(T1、T2、T3)在120°夹角上与机械同步机构(4.2、5.2、8.2)相链接,具有了在低压状态下,同步定心夹持的功能;另外3个液压柱塞(F1、F2、F3)为浮动夹持状态,其夹持中心不受限制,在液压压力大于8公斤状态下,开始动作。Structural features: the flip chuck 53.1, as the main component of the hydraulic chuck, plays the role of precision transmission in assembly positioning. In terms of processing design, it satisfies the assembly and cooperation of all other structures of the hydraulic chuck. The annular oil passage gland II 3.2 is fixed on one side of the flip chuck 53.1 with bolts 2.2 in the form of an end cover; two annular grooves are designed in the annular oil passage gland II 3.2, under the oil sealing effect of the sealing assembly 14.2 , forming two oil passages A and B with the flip chuck 53.1, supporting the hydraulic reversing circuits of six plunger hydraulic cylinders T and F. Similarly, the annular oil passage gland III 10.2 is fixed in the annular groove on the other side of the flip chuck 53.1 with bolts 11.2 in the form of an end cover; two annular grooves are designed in the annular oil passage gland III 10.2, and the seal assembly 16.2 Under the oil sealing effect, an oil channel A and an air channel Q are formed with the flip chuck 53.1. Six plunger hydraulic cylinders T and F are evenly distributed on the 360° of the flip chuck 53.1, forming symmetrical clamping on the collar. For the formation of the oil passages of the rodless chamber (A5, A18) and the rod chamber (B5, B9) in Figure 9 of each hydraulic cylinder, oil hole passages (A3, B2, B6, A16) are designed on the flip chuck 53.1 ). Among them, 3 hydraulic plungers (T1, T2, T3) are linked with the mechanical synchronous mechanism (4.2, 5.2, 8.2) at an angle of 120°, and have the function of synchronous centering and clamping under low pressure conditions; the other 3 A hydraulic plunger (F1, F2, F3) is in a floating clamping state, and its clamping center is not restricted, and it starts to move when the hydraulic pressure is greater than 8 kg.

机械同步机构(4.2、5.2、8.2)是按照液体压力低于8公斤的力学设计,保证在低压推动3个柱塞T1、T2、T3运动的同时,同步环4.2通过同步销5.2与3个柱塞T1、T2、T3连接,控制3个柱塞T1、T2、T3运动速度的一致性,进而实现了3爪定心夹持的功能。The mechanical synchronous mechanism (4.2, 5.2, 8.2) is mechanically designed according to the liquid pressure below 8 kg, which ensures that the synchronous ring 4.2 passes through the synchronous pin 5.2 and the 3 columns while the low pressure pushes the three plungers T1, T2, T3 to move. The plugs T1, T2, and T3 are connected to control the consistency of the movement speed of the three plungers T1, T2, and T3, thereby realizing the function of 3-jaw centering clamping.

首先液压缸缸体3个T缸的示意12.2、3个F缸体7.2外圆的移动活塞38.2上端矩形开口上平面方向,平行于环形油路压盖Ⅱ3.2装入翻转卡盘53.1的6个定位孔中39.2,移动活塞38.2上端矩形开口实现了6个液压缸T、F的活塞运动部位与同步环4.2安装环形槽R3连通。在6个柱塞的圆周上加工有限制其运动的装配孔37.2,其装配时定位在垂直矩形平面并在矩形方孔中,6个空心导向套8.2动配合嵌入柱塞装配孔37.2中,导向套装配是为了防止6个柱塞在直线运动过程中,发生圆周上的旋转;3个同步销5.2的圆柱端动配合嵌入3个T缸的导向套8.2的空心中,矩形端动配合嵌入同步环4.2矩形槽中。另外3个F油缸没有此装配,为浮动油缸。带有锁紧座的两个缸盖(1.2、6.2)装于垂直方向的翻转卡盘53.1外圆中心,还有4个缸盖26.2装于其余4个缸体的卡盘外圆上,组成6个液压缸结构,密封组件包括33.2和34.2等,缸盖用螺栓27.2紧固。12.2, 3 F cylinders 7.2 Outer circular moving piston 38.2 The upper end of the rectangular opening is in the direction of the upper plane, parallel to the annular oil circuit gland II 3.2 and loaded into the 6 of the flip chuck 53.1 39.2 in a positioning hole, the rectangular opening at the upper end of the moving piston 38.2 realizes that the piston moving parts of the 6 hydraulic cylinders T, F communicate with the synchronous ring 4.2 and install the annular groove R3. The assembly holes 37.2 that restrict their movement are processed on the circumference of the six plungers. When they are assembled, they are positioned on a vertical rectangular plane and in the rectangular square holes. The sleeve assembly is to prevent the 6 plungers from rotating on the circumference during the linear motion; the cylindrical ends of the 3 synchronizing pins 5.2 are movably fitted into the hollows of the guide sleeves 8.2 of the 3 T cylinders, and the rectangular ends are movably fitted into the synchronous Ring 4.2 in a rectangular groove. The other 3 F cylinders do not have this assembly and are floating cylinders. Two cylinder heads (1.2, 6.2) with locking seats are installed in the center of the outer circle of the vertical flip chuck 53.1, and four cylinder heads 26.2 are installed on the outer circles of the chucks of the other four cylinder bodies to form a 6 hydraulic cylinder structures, sealing components include 33.2 and 34.2, etc., and the cylinder head is fastened with bolt 27.2.

液压油路通道及低压定心、高压浮动夹持的动作完成:The actions of hydraulic oil channel, low-pressure centering and high-pressure floating clamping are completed:

活塞式液压缸(T1、T2、T3)低压定心的同步油路进油通道:油路定位套8.1和翻转卡盘53.1组成的环形腔A0:图9中C8→翻转卡盘53.1中的油孔图9中C9→A1→在小于8公斤液压力时经翻转卡盘53.1油孔D2→缸体12.2和翻转卡盘53.1装配形成的环形通道D3→柱塞式液压缸(T1、T2、T3)的无杆腔D4→压力液体推动三个柱塞向翻转卡盘53.1中心移动,夹持接箍,同时通过三个同步销5.2带动同步环4.2旋转,同步环4.2的旋转强制性地制约了三个柱塞等速运动,完成了低压定心夹持的过程;三个柱塞(T1、T2、T3)的高压夹持等待三个D4腔压力升到所需高压压力时即可完成。三个液压缸(T1、T2、T3)的有杆腔B5的回油:B5油液→缸体12.2油孔B4→缸体12.2和翻转卡盘53.1组成的环形腔B3→翻转卡盘53.1油孔B2→环形油路压盖Ⅱ3.2与翻转卡盘53.1形成的圆形油槽B1→翻转卡盘53.2中的油孔图9中A9→油路定位套8.1和翻转卡盘53.1组成的环形腔B0:图9中A8回油。Piston-type hydraulic cylinders (T1, T2, T3) low-pressure centered synchronous oil passage oil inlet channel: the annular chamber A0 composed of the oil passage positioning sleeve 8.1 and the flip chuck 53.1: C8 in Figure 9 → the oil in the flip chuck 53.1 In the hole diagram 9, C9 → A1 → when the hydraulic pressure is less than 8 kg, the oil hole D2 of the flip chuck 53.1 → the annular channel D3 formed by the assembly of the cylinder body 12.2 and the flip chuck 53.1 → the plunger hydraulic cylinder (T1, T2, T3 )’s rodless chamber D4 → the pressure liquid pushes the three plungers to move toward the center of the overturn chuck 53.1 to clamp the collar, and at the same time drives the synchronization ring 4.2 to rotate through the three synchronization pins 5.2, and the rotation of the synchronization ring 4.2 forcibly restricts The three plungers move at the same speed to complete the low-pressure centering clamping process; the high-pressure clamping of the three plungers (T1, T2, T3) can be completed when the pressure of the three D4 chambers rises to the required high pressure. The oil return of the rod chamber B5 of the three hydraulic cylinders (T1, T2, T3): B5 oil → oil hole B4 of the cylinder body 12.2 → the annular chamber B3 composed of the cylinder body 12.2 and the flip chuck 53.1 → the flip chuck 53.1 oil Hole B2 → circular oil groove formed by annular oil passage gland II 3.2 and overturn chuck 53.1 B1 → oil hole in overturn chuck 53.2 → A9 in Fig. 9 → annular cavity formed by oil passage positioning sleeve 8.1 and overturn chuck 53.1 B0: A8 oil return in Figure 9.

当三个液压缸(T1、T2、T3)活塞打开时,两油路压力油和回油通过换向转换完成。B0腔为压力油→B1→B2→B3→三个有杆腔B4,在压力油的作用下三个活塞回退打开;三个无杆腔的回油D4→D3→D2→A1→A0回油。When the pistons of the three hydraulic cylinders (T1, T2, T3) are opened, the pressure oil and oil return of the two oil circuits are completed through reversing. B0 cavity is pressure oil → B1 → B2 → B3 → three rod chambers B4, under the action of pressure oil, the three pistons retreat and open; the oil return of the three rodless chambers D4 → D3 → D2 → A1 → A0 returns Oil.

活塞式液压缸(F1、F2、F3)浮动高压夹持油路通道:当系统压力大于8公斤时→A1→翻转卡盘53.1油孔F5→阀体28.2油孔F6→F7→F8→F9→F10和F17→11.2腔和16.2腔(注:在压力油和弹簧19.2的推动下,钢珠20.2顶住单向阀阀体21.2,使F16与F7的油路不通。)→F11腔的压力油推动阀芯22.2和弹簧23.2打开阀口→F12腔→阀体油孔F13→翻转卡盘53.1油孔F14→环形油路压盖Ⅲ10.2和翻转卡盘53.1装配形成的环形油槽F15→翻转卡盘53.1油孔18.2→缸体7.2和翻转卡盘53.1组成的油槽F19→进入三个液压缸(F1、F2、F3)的无杆腔F20,在高压油的作用下三个活塞向卡盘中心方向移动,并夹持工件。三个液压缸(F1、F2、F3)的有杆腔B9的回油:B9油液→缸体7.2油孔B8→缸体7.2和翻转卡盘53.1组成的环形腔B7→翻转卡盘53.1油孔B6→环形油路压盖Ⅱ3.2与翻转卡盘53.1形成的圆形油槽B2→翻转卡盘53.1中的油孔图9中C9→油路定位套8.1和翻转卡盘53.1组成的环形腔B0:图9中A8回油。Piston hydraulic cylinder (F1, F2, F3) floating high-pressure clamping oil channel: when the system pressure is greater than 8 kg → A1 → turn over chuck 53.1 oil hole F5 → valve body 28.2 oil hole F6 → F7 → F8 → F9 → F10 and F17 → 11.2 chamber and 16.2 chamber (Note: under the push of pressure oil and spring 19.2, steel ball 20.2 bears against check valve body 21.2, making the oil passage between F16 and F7 blocked.) → the pressure oil in F11 chamber pushes Valve core 22.2 and spring 23.2 open the valve port → F12 chamber → valve body oil hole F13 → overturn chuck 53.1 oil hole F14 → annular oil circuit gland Ⅲ 10.2 and overturn chuck 53.1 assembled to form an annular oil groove F15 → overturn chuck 53.1 Oil hole 18.2 → oil groove F19 composed of cylinder body 7.2 and flip chuck 53.1 → enter the rodless chamber F20 of three hydraulic cylinders (F1, F2, F3), and under the action of high pressure oil, the three pistons move toward the center of the chuck Move and hold the workpiece. The oil return of the rod chamber B9 of the three hydraulic cylinders (F1, F2, F3): B9 oil → oil hole B8 of the cylinder body 7.2 → the annular chamber B7 composed of the cylinder body 7.2 and the flip chuck 53.1 → the flip chuck 53.1 oil Hole B6 → circular oil groove formed by annular oil passage gland II 3.2 and overturn chuck 53.1 B2 → oil hole in overturn chuck 53.1 C9 in Fig. 9 → annular cavity formed by oil passage positioning sleeve 8.1 and overturn chuck 53.1 B0: A8 oil return in Figure 9.

当三个液压缸(F1、F2、F3)活塞打开时,两油路压力油和回油通过换向转换:B0腔为压力油→B2→B6→B7→B8→三个有杆腔B9→在压力油的作用下三个活塞回退打开;三个无杆腔的回油F20→F19→F18→F15→F14→F13→F12腔→F8→F7腔→在回油备压的作用下,推动钢珠20.2压缩弹簧19.2远离单向阀体21.2形成通道→F16→F17→F5→A1→A0回油。When the pistons of the three hydraulic cylinders (F1, F2, F3) are opened, the pressure oil and return oil of the two oil circuits are converted by reversing: B0 chamber is pressure oil → B2 → B6 → B7 → B8 → three rod chambers B9 → Under the action of pressure oil, the three pistons retreat and open; the oil return of the three rodless chambers F20→F19→F18→F15→F14→F13→F12 chamber→F8→F7 chamber→under the action of oil return backup pressure, Push the steel ball 20.2 to compress the spring 19.2 away from the one-way valve body 21.2 to form a passage → F16 → F17 → F5 → A1 → A0 to return oil.

蓄能器作为液压系统的重要元件,是为了满足执行元件在压力损失时,进行的压力补偿。本陈述卡盘中活塞夹持是满足加工精度的重要工艺过程,为了补偿夹持过程中压力油的压力损失,在卡盘的对称位置设计了两个蓄能器(31.2、35.2)。本蓄能器的结构特性为:导向端盖13.2装入翻转卡盘53.1内环定位孔,环形压盖15.2装入翻转卡盘53.1外环定位孔,移动活塞38.2通过8组碟簧17.2的压缩变形所产生的推力,支撑在环形压盖15.2和导向端盖13.2的内孔中。当6组活塞(T1、T2、T3、F1、F2、F3)夹持接箍时,A1通道为压力油,A1压力油→翻转卡盘53.1油孔X22→X24→环形压盖15.2油孔X23→环形压盖15.2与移动活塞38.2装配形成的腔体25.2。在高压油的作用下,移动活塞38.2向卡盘中心移动并压缩碟簧,高压油的储存开始,直至高压油产生的压力和碟簧变形产生的推力相等,移动活塞38.2停止移动,X25腔充满了一定体积的高压油;当D油路和F油路出现油液渗漏时,X25腔的高压油通过X通道和A通道对其进行压力补偿,保持接箍在加工过程中的夹持力的稳定性。As an important component of the hydraulic system, the accumulator is to meet the pressure compensation of the actuator when the pressure is lost. This statement states that the clamping of the piston in the chuck is an important process to meet the machining accuracy. In order to compensate the pressure loss of the pressure oil during the clamping process, two accumulators (31.2, 35.2) are designed at the symmetrical positions of the chuck. The structural characteristics of this accumulator are: the guide end cover 13.2 is installed in the positioning hole of the inner ring of the flip chuck 53.1, the annular gland 15.2 is installed in the positioning hole of the outer ring of the flip chuck 53.1, and the moving piston 38.2 is compressed by 8 sets of disc springs 17.2 The thrust generated by the deformation is supported in the inner holes of the annular gland 15.2 and the guide end cover 13.2. When 6 sets of pistons (T1, T2, T3, F1, F2, F3) clamp the coupling, A1 channel is pressure oil, A1 pressure oil→turn over chuck 53.1 oil hole X22→X24→ring gland 15.2 oil hole X23 →The cavity 25.2 formed by the assembly of the annular gland 15.2 and the moving piston 38.2. Under the action of high-pressure oil, the moving piston 38.2 moves toward the center of the chuck and compresses the disc spring. The storage of high-pressure oil begins until the pressure generated by the high-pressure oil is equal to the thrust generated by the deformation of the disc spring. The moving piston 38.2 stops moving and the X25 cavity is filled. A certain volume of high-pressure oil is injected; when there is oil leakage in the D oil circuit and the F oil circuit, the high-pressure oil in the X25 chamber performs pressure compensation through the X channel and the A channel to maintain the clamping force of the coupling during processing stability.

卡盘润滑34.2的结构主要有同步环4.2翻转卡盘53.1的旋转接触、6个缸体(T1、T2、T3、F1、F2、F3)内部组件的运动两部分,当6个活塞从夹持变为打开的过程中,B1通道为压力油:B1油→翻转卡盘53.1油孔R2→翻转卡盘53.1中装配润滑阀36.2的密封腔R7→经润滑阀36.2每一次压力油作用,润滑阀36.2产生一滴或两滴油液→翻转卡盘53.1的油槽R5→翻转卡盘53.1的油路R4→翻转卡盘53.1中装配同步环4.2的环形密封槽R3中→随着油液的不断增加,环形密封槽R3中充满油液,对同步环4.2与翻转卡盘53.1的相对运动进行润滑→环形密封槽R3中充满油液后,由于6个液压缸T、F的活塞运动部位与同步环4安装环形槽R3通过矩形开口38.2连同→油液进入6个液压缸T、F的相对运动部位R6,本陈述卡盘润滑的完整性。The structure of the chuck lubrication 34.2 mainly includes the rotating contact of the synchronous ring 4.2 flipping the chuck 53.1, and the movement of the internal components of the 6 cylinders (T1, T2, T3, F1, F2, F3). When the 6 pistons are clamped from In the process of opening, B1 channel is pressure oil: B1 oil → overturn chuck 53.1 oil hole R2 → overturn the sealing chamber R7 of lubricating valve 36.2 in chuck 53.1 → through lubricating valve 36.2 each time the pressure oil acts, the lubricating valve 36.2 Generate one or two drops of oil → turn over the oil tank R5 of the chuck 53.1 → turn over the oil circuit R4 of the chuck 53.1 → in the ring seal groove R3 where the synchronization ring 4.2 is assembled in the turn over chuck 53.1 → as the oil continues to increase, The annular sealing groove R3 is filled with oil to lubricate the relative movement between the synchronous ring 4.2 and the flip chuck 53.1 → After the annular sealing groove R3 is filled with oil, due to the movement of the pistons of the six hydraulic cylinders T and F and the synchronous ring 4 Install the annular groove R3 through the rectangular opening 38.2 together with → the oil enters the relative movement part R6 of the 6 hydraulic cylinders T and F, this statement indicates the integrity of the chuck lubrication.

如图9、图10和图11所示的卡盘翻转装置包括:液压旋转轴机构、卡盘动作元件的液压控制回路及气路和翻转机构;The chuck turning device shown in Fig. 9, Fig. 10 and Fig. 11 includes: a hydraulic rotating shaft mechanism, a hydraulic control circuit of the action element of the chuck, an air circuit and a turning mechanism;

液压旋转轴机构包括:液压旋转轴3.1和旋转轴支撑体51.1;液压旋转轴3.1通过旋转轴支撑体51.1前端定位孔通过螺栓紧固定位在支撑体51.1上;翻转卡盘53.1套至于液压旋转轴3.1上,且翻转卡盘53.1设置有用于液压旋转轴3.1固定的油路定位套8.1;液压旋转轴3.1的另一端装配进入翻转卡盘53.1的油路定位套8.1中,并通过推力轴承完成与翻转卡盘53.1的轴向和径向定位;翻转卡盘53.1加工有轴向定位孔25.1;液压控制回路和气路为和主轴箱尾部的油路分配器及主轴内孔中的油管形成卡盘压力回路,以及气路;The hydraulic rotating shaft mechanism includes: a hydraulic rotating shaft 3.1 and a rotating shaft support body 51.1; the hydraulic rotating shaft 3.1 is positioned on the supporting body 51.1 through the positioning hole at the front end of the rotating shaft supporting body 51.1 and fastened by bolts; the turning chuck 53.1 is set on the hydraulic rotating shaft 3.1, and the overturning chuck 53.1 is provided with an oil circuit positioning sleeve 8.1 for fixing the hydraulic rotating shaft 3.1; the other end of the hydraulic rotating shaft 3.1 is assembled into the oil circuit positioning sleeve 8.1 of the overturning chuck 53.1, and is connected with the The axial and radial positioning of the overturn chuck 53.1; the overturn chuck 53.1 is processed with an axial positioning hole 25.1; the hydraulic control circuit and the air circuit form the chuck pressure with the oil distributor at the end of the headstock and the oil pipe in the inner hole of the main shaft circuit, and gas path;

液压控制回路和气路为和主轴箱尾部的油路分配器及主轴内孔中的油管形成卡盘压力回路,以及气路;The hydraulic control circuit and the air circuit form the chuck pressure circuit and the air circuit with the oil distributor at the end of the headstock and the oil pipe in the inner hole of the main shaft;

翻转机构包括:翻转齿轮轴11.1、圆柱推力轴承16.1和轴承压盖15.1;翻转齿轮轴11.1与翻转卡盘53.1轴线定位孔25.1为过渡配合,且由压块9.1和紧固螺栓10.1定位于翻转卡盘53.1轴线方向,实现刚性连接;翻转齿轮轴11.1的齿轮端上部,安装有圆柱推力轴承16.1的内圈,且圆柱推力轴承16.1的外圈镶嵌在轴承压盖15.1的定位孔54.1中,轴承压盖15.1连同轴承外圈装配进入翻转支撑体51.1的定位孔Ⅰ55.1,轴承压盖15.1外圆处在轴向方向上用螺栓固定;The overturn mechanism includes: overturn gear shaft 11.1, cylindrical thrust bearing 16.1 and bearing gland 15.1; overturn gear shaft 11.1 and overturn chuck 53.1 axis positioning hole 25.1 are a transitional fit, and are positioned on the overturn chuck by pressure block 9.1 and fastening bolt 10.1 The axial direction of the disk 53.1 realizes rigid connection; the upper part of the gear end of the gear shaft 11.1 is turned over, and the inner ring of the cylindrical thrust bearing 16.1 is installed, and the outer ring of the cylindrical thrust bearing 16.1 is embedded in the positioning hole 54.1 of the bearing gland 15.1, and the bearing pressure The cover 15.1 and the outer ring of the bearing are assembled into the positioning hole I 55.1 of the flip support body 51.1, and the outer circle of the bearing gland 15.1 is fixed with bolts in the axial direction;

如图9、图10和图11所示的卡盘翻转装置组成部分包括:液压旋转轴机构(3.1、6.1、7.1)卡盘动作元件的液压控制回路A、C及气路B、翻转机构(11.1、28.1、32.1)卡盘翻转液压回路D、E、翻转机构用润滑油路F、卡盘翻转位置反馈机构。The components of the chuck turning device shown in Figure 9, Figure 10 and Figure 11 include: hydraulic rotary shaft mechanism (3.1, 6.1, 7.1), hydraulic control circuit A, C and air circuit B of the chuck action element, turning mechanism ( 11.1, 28.1, 32.1) Chuck turning hydraulic circuit D, E, turning mechanism lubricating oil circuit F, chuck turning position feedback mechanism.

液压旋转轴机构(3.1、6.1、7.1)中的翻转旋转轴3.1之所以称为液压旋转轴,是因为翻转卡盘53.1用液压油通过翻转旋转轴3.1内部的油孔通道形成回路。翻转旋转轴3.1通过翻转支撑体51.1前端定位孔5.1,用螺栓4.1紧固定位在翻转支撑体51.1上;翻转旋转轴3.1的另一端装配进入翻转卡盘53.1的油路定位套8.1中,并通过推力轴承6.1完成与翻转卡盘53.1的轴向和径向定位,推力轴承6.1外圈的调整螺母7.1是通过螺纹旋转实现推力轴承6.1间隙调整,同时实现翻转卡盘53.1中心与主轴中心的调整,保证卡盘在支撑体中的定位和相对支撑体的翻转。调整定位后用锁紧机构54.1锁紧。The turning shaft 3.1 in the hydraulic rotating shaft mechanism (3.1, 6.1, 7.1) is called a hydraulic rotating shaft because the turning chuck 53.1 uses hydraulic oil to form a circuit through the oil hole channel inside the turning shaft 3.1. The turning shaft 3.1 passes through the positioning hole 5.1 at the front end of the turning support body 51.1, and is fastened and positioned on the turning support body 51.1 with bolts 4.1; The thrust bearing 6.1 completes the axial and radial positioning with the overturn chuck 53.1, and the adjustment nut 7.1 on the outer ring of the thrust bearing 6.1 realizes the gap adjustment of the thrust bearing 6.1 through thread rotation, and at the same time realizes the adjustment between the center of the overturn chuck 53.1 and the center of the main shaft. Ensure the positioning of the chuck in the support body and the overturning of the relative support body. After adjusting the positioning, lock it with the locking mechanism 54.1.

液压控制回路(A、C)和气路B是和主轴箱尾部的油路分配器及主轴内孔中的油管形成卡盘压力回路,以及气路。同时在连接法兰2.3的不同层面中平行排列(A1、B1、C1)三个孔型通道。The hydraulic control circuit (A, C) and the air circuit B form the chuck pressure circuit and the air circuit with the oil circuit distributor at the end of the headstock and the oil pipe in the inner hole of the main shaft. At the same time, three hole-type passages (A1, B1, C1) are arranged in parallel in different layers of the connecting flange 2.3.

液压回路由A通道和C通道组成,完成卡盘夹持活塞的夹紧和打开动作。A通道的路径为:连接法兰2.3中的A1→翻转油路块Ⅰ1.1中的通道→连接油管通道A2→翻转油路块Ⅱ2.1中的通道→连接油管通道A3→进入翻转旋转轴3.1中的通道A4→翻转旋转轴3.1中的通道A5→进入翻转旋转轴3.1和油路定位套8.1组成的环形腔A6→通过油路定位套8.1的油孔A7→进入油路定位套8.1和翻转卡盘53.1组成的环形腔A8。C通道的路径为:连接法兰2.3中的C1→翻转油路块Ⅰ1.1中的通道→连接油管通道C2→翻转油路块Ⅱ2.1中的通道→连接油管通道C3→进入翻转旋转轴3.1中的通道C4→翻转旋转轴3.1中的通道C5→进入翻转旋转轴3.1和油路定位套8.1组成的环形腔C6→通过油路定位套8.1的油孔C7→进入油路定位套8.1和翻转卡盘53.1组成的环形腔C8。以上两条油路满足了卡盘执行元件的液压原理要求,其连接处密封采用了O圈设计。The hydraulic circuit is composed of channel A and channel C, which completes the clamping and opening action of the clamping piston of the chuck. The path of channel A is: connect A1 in flange 2.3 → turn over the channel in oil block Ⅰ1.1 → connect oil pipe channel A2 → turn over the channel in oil block II 2.1 → connect oil pipe channel A3 → enter the turning axis Passage A4 in 3.1→Channel A5 in the turning shaft 3.1→Enter the annular cavity A6 formed by the turning shaft 3.1 and the oil passage positioning sleeve 8.1→Through the oil hole A7 of the oil passage positioning sleeve 8.1→Enter the oil passage positioning sleeve 8.1 and Turn over the annular cavity A8 formed by the chuck 53.1. The path of channel C is: connect C1 in flange 2.3 → turn over the channel in oil block Ⅰ1.1 → connect oil pipe channel C2 → turn over the channel in oil block II 2.1 → connect oil pipe channel C3 → enter the turning axis Channel C4 in 3.1→Channel C5 in the turning shaft 3.1→Enter the annular cavity C6 formed by the turning shaft 3.1 and the oil passage positioning sleeve 8.1→Through the oil hole C7 of the oil passage positioning sleeve 8.1→Enter the oil passage positioning sleeve 8.1 and Turn over the annular cavity C8 formed by the chuck 53.1. The above two oil circuits meet the hydraulic principle requirements of the chuck actuator, and the O-ring design is used for the seal of the connection.

压缩空气通道设计与液压通道设计完全相同:由B1→B2→B3→B4→B5→B6→B7→B8组成,实现了压缩空气对翻转卡盘53.1的输送。The design of the compressed air channel is exactly the same as that of the hydraulic channel: it consists of B1→B2→B3→B4→B5→B6→B7→B8, which realizes the delivery of compressed air to the turning chuck 53.1.

翻转机构设计为液压旋转轴机构在180°轴线上的对称设计,翻转齿轮轴11.1为核心部件,不仅实现了翻转卡盘53.1与翻转支撑体51.1的另一个定位支撑点,还通过翻转齿轮轴11.1上的齿轮与液压齿条的配合及运动完成了翻转卡盘53.1180°的两面翻转。其结构特征如下:The overturning mechanism is designed as a symmetrical design of the hydraulic rotating shaft mechanism on the 180° axis. The overturning gear shaft 11.1 is the core component, which not only realizes another positioning support point between the overturning chuck 53.1 and the overturning support body 51.1, but also through the overturning gear shaft 11.1 The cooperation and movement of the upper gear and the hydraulic rack complete the two-sided flip of the flip chuck at 53.1180°. Its structural characteristics are as follows:

翻转齿轮轴11.1与翻转卡盘53.1轴线定位孔25.1为过渡配合,由压块9.1和紧固螺栓10.1定位于翻转卡盘53.1轴线方向,实现刚性连接。翻转齿轮轴11.1的齿轮端上部,安装有圆柱推力轴承16.1的内圈,圆柱推力轴承16.1的外圈镶嵌在轴承压盖15.1的定位孔54.1中,轴承压盖15.1连同轴承外圈装配进入翻转支撑体51.1的定位孔55.1,轴承压盖15.1外圆处在轴向方向上用螺栓固定,调整垫实现圆柱推力轴承16.1间隙调整,同时实现翻转卡盘53.1中心与主轴中心的调整。保证卡盘在支撑体中的定位和相对翻转支撑体51.1的翻转。The overturn gear shaft 11.1 and the overturn chuck 53.1 axis positioning hole 25.1 are a transitional fit, and the pressure block 9.1 and the fastening bolt 10.1 are positioned in the overturn chuck 53.1 axis direction to realize rigid connection. The upper part of the gear end of the flip gear shaft 11.1 is installed with the inner ring of the cylindrical thrust bearing 16.1, and the outer ring of the cylindrical thrust bearing 16.1 is embedded in the positioning hole 54.1 of the bearing gland 15.1, and the bearing gland 15.1 is assembled into the flip support together with the bearing outer ring The positioning hole 55.1 of the body 51.1 and the outer circle of the bearing gland 15.1 are fixed with bolts in the axial direction, and the adjustment pad realizes the clearance adjustment of the cylindrical thrust bearing 16.1, and simultaneously realizes the adjustment of the center of the turning chuck 53.1 and the center of the main shaft. Ensure the positioning of the chuck in the support body and the overturning of the relative inversion support body 51.1.

翻转卡盘53.1的翻转动作依赖于翻转齿轮轴11.1的轴端齿轮,和一对液压齿条(28.1、32.1)的配合、运动而实现,其运动动力由液压缸结构中压力油的推动而实现。液压齿条(28.1、32.1)为活塞式液压齿条,相当于液压缸的活塞杆,液压齿条(28.1、32.1)的活塞端装入液压缸体26.1中,有杆腔上部环形缸盖(27.1、33.1)成为整个液压缸体26.1与支撑体定位孔(55.1、56.1)的定位连接件,环形缸盖(27.1、33.1)在活塞的运动过程中实现缓冲减速的作用;无杆腔下部由缓冲定位环(25.1、34.1)和缸盖35.1组成,缓冲定位环(25.1、34.1)起到了缸盖定位和液压齿条缓冲减速的作用。液压成套组件由4条螺栓23.1紧固在翻转支撑体51.1上,密封组件(42.1、43.1)为液压缸的封油装配。活塞式液压齿条(28.1、32.1)的缸杆前端圆柱部分设计为齿条结构,圆柱部分嵌入环形薄壁耐磨套(29.1、30.1)中,环形薄壁耐磨套(29.1、30.1)定位于翻转支撑体51.1中的两个高精度定位孔(36.1、57.1)中,较高精度的孔加工是为了满足齿轮、齿条在运动过程中的配合精度,两个液压齿条28.1和32.1的装配位置如图9、图10和图11形式装配。盖板14.1用4条螺栓固定,对齿轮齿条腔体起到了密封作用。The overturning action of the overturning chuck 53.1 depends on the cooperation and movement of the shaft end gear of the overturning gear shaft 11.1 and a pair of hydraulic racks (28.1, 32.1), and its movement power is realized by the pressure oil in the hydraulic cylinder structure. . The hydraulic racks (28.1, 32.1) are piston-type hydraulic racks, which are equivalent to the piston rods of the hydraulic cylinders. The piston ends of the hydraulic racks (28.1, 32.1) are installed in the hydraulic cylinder body 26.1, and there is an annular cylinder cover on the upper part of the rod cavity ( 27.1, 33.1) become the positioning connectors between the entire hydraulic cylinder block 26.1 and the positioning holes (55.1, 56.1) of the support body, and the ring-shaped cylinder head (27.1, 33.1) realizes the function of buffering and decelerating during the movement of the piston; the lower part of the rodless cavity is formed by The buffer positioning ring (25.1, 34.1) is composed of the cylinder head 35.1, and the buffer positioning ring (25.1, 34.1) plays the role of cylinder head positioning and hydraulic rack buffer deceleration. The hydraulic complete set is fastened on the overturn support body 51.1 by 4 bolts 23.1, and the sealing assembly (42.1, 43.1) is the oil sealing assembly of the hydraulic cylinder. The cylindrical part of the cylinder rod front end of the piston hydraulic rack (28.1, 32.1) is designed as a rack structure, and the cylindrical part is embedded in the annular thin-walled wear-resistant sleeve (29.1, 30.1), and the annular thin-walled wear-resistant sleeve (29.1, 30.1) is positioned on the flip support Among the two high-precision positioning holes (36.1, 57.1) in 51.1, the higher-precision hole processing is to meet the matching accuracy of the gear and rack during movement. The assembly positions of the two hydraulic racks 28.1 and 32.1 are shown in the figure 9. Assemble as shown in Figure 10 and Figure 11. The cover plate 14.1 is fixed with 4 bolts, which plays a sealing role for the cavity of the rack and pinion.

液压油的回路的组成和翻转卡盘53.1的翻转过程特征:液压油的回路由D通道和E通道组成,压力油和回油通过D、E通道的转换,实现了液压齿条28.1和32.1在缸体26.1中的往复运动,并在齿轮和齿条的啮合过程中,完成翻转卡盘53.1的正负180°的翻转。详细说明如下:Composition of the hydraulic oil circuit and the characteristics of the flipping process of the flip chuck 53.1: the hydraulic oil circuit is composed of the D channel and the E channel, the pressure oil and the return oil are converted through the D and E channels, and the hydraulic racks 28.1 and 32.1 are realized. The reciprocating motion in the cylinder body 26.1, and in the meshing process of the gear and the rack, complete the positive and negative 180 ° turnover of the flip chuck 53.1. The details are as follows:

液压控制回路D、E是和主轴箱尾部的油路分配器及主轴内孔中的油管共同形成卡盘翻转压力回路。同时在连接法兰2.3的不同层面中平行排列D1、E1两个孔型通道。The hydraulic control circuits D and E form the chuck turning pressure circuit together with the oil distributor at the end of the headstock and the oil pipe in the inner hole of the main shaft. At the same time, two hole-type channels D1 and E1 are arranged in parallel in different layers of the connecting flange 2.3.

D通道的组成:连接法兰2.3中的D1→油路块58.1和液压缸盖35.1连接通道D2→分别进入液压缸缸盖35.1中的通道D5和缸体26.1中的通道D3,在缸盖中35.1的通道D5→缸盖中35.1的通道D6→右侧液压齿条液压缸的无杆腔D7;缸体26.1中的通道D3→翻转支撑体51.1中的通道D4→环形缸盖27.1与翻转支撑体51.1定位孔配合形成的环形有槽D8→通过环形缸盖27.1通孔D9→左侧液压齿条液压缸的有杆腔D10。D通道的连接形成了,右侧液压齿条液压缸的无杆腔D7和左侧液压齿条液压缸的有杆腔D10液压油的来回油通道。The composition of the D channel: connecting D1 in the flange 2.3 → the oil block 58.1 and the hydraulic cylinder cover 35.1 connecting channel D2 → respectively entering the channel D5 in the hydraulic cylinder cover 35.1 and the channel D3 in the cylinder body 26.1, in the cylinder cover Channel D5 of 35.1 → channel D6 of 35.1 in the cylinder head → rodless cavity D7 of the right hydraulic rack hydraulic cylinder; channel D3 in the cylinder body 26.1 → channel D4 in the turning support body 51.1 → annular cylinder head 27.1 and turning support Body 51.1 positioning hole cooperates to form the annular groove D8 → through the annular cylinder head 27.1 through hole D9 → the rod chamber D10 of the hydraulic rack hydraulic cylinder on the left side. The connection of the D channel forms the back-and-forth oil channel of the rodless chamber D7 of the right hydraulic rack hydraulic cylinder and the rod chamber D10 of the left hydraulic rack hydraulic cylinder.

E通道的组成:连接法兰2.3中的E1→油路块58.1→油路块58.1和液压缸盖35.1连接通道E2→分别进入液压缸缸盖35.1中的通道E3和缸体26.1中的通道E4,在缸盖中35.1的通道E3→缸盖中35.1的通道E6→左侧液压齿条液压缸的无杆腔E7;缸体26.1中的通道E4→翻转支撑体51.1中的通道E5→环形缸盖33.1与翻转支撑体51.1定位孔配合形成的环形有槽E8→通过环形缸盖33.1通孔E9→右侧液压齿条液压缸的有杆腔E10。所述E通道的连接形成了,左侧液压齿条液压缸的无杆腔E7和右侧液压齿条液压缸的有杆腔E10液压油的来回油通道。The composition of the E channel: connecting E1 in the flange 2.3 → oil block 58.1 → oil block 58.1 and the hydraulic cylinder cover 35.1 to connect channel E2 → enter the channel E3 in the hydraulic cylinder cover 35.1 and the channel E4 in the cylinder body 26.1 respectively , Channel E3 of 35.1 in the cylinder head → channel E6 of 35.1 in the cylinder head → rodless cavity E7 of the left hydraulic rack hydraulic cylinder; channel E4 in the cylinder body 26.1 → channel E5 in the flip support body 51.1 → ring cylinder The annular groove E8 formed by the cooperation of the cover 33.1 and the positioning hole of the overturning support body 51.1 → passes through the through hole E9 of the annular cylinder cover 33.1 → the rod chamber E10 of the right side hydraulic rack hydraulic cylinder. The connection of the E channel forms the back-and-forth oil channel of the rodless chamber E7 of the left hydraulic rack hydraulic cylinder and the rod chamber E10 of the right hydraulic rack hydraulic cylinder.

当D通道为压力油时,D7腔和D10腔不断地填充压力油,推动液压齿条32.1上行,推动液压齿条28.1下行,E7和E10油液通过E通道回油,在齿轮齿条的啮合并运动过程中,使卡盘逆时针旋转180°;当E通道为压力油时,E7腔和E10腔不断地填充压力油,推动液压齿条28.1上行,推动液压齿条32.1下行,D7和D10油液通过D通道回油,在齿轮齿条的啮合并运动过程中,使卡盘顺时针旋转180°。When the D channel is pressure oil, the D7 chamber and the D10 chamber are continuously filled with pressure oil, pushing the hydraulic rack 32.1 upward, pushing the hydraulic rack 28.1 downward, and the E7 and E10 oil returns to the oil through the E channel. And during the movement, the chuck is rotated 180° counterclockwise; when the E channel is pressure oil, the E7 cavity and the E10 cavity are continuously filled with pressure oil, pushing the hydraulic rack 28.1 upward, pushing the hydraulic rack 32.1 downward, D7 and D10 The oil returns to the oil through the D channel, and the chuck rotates 180°clockwise during the meshing and movement of the rack and pinion.

卡盘翻转运动过程中的粗定位,主要包括定位勾板46.1、缓冲挡块44.1、碟簧48.1。定位勾板46.1通过定位孔配合用螺栓紧固在翻转卡盘53.1上,缓冲挡块44.1和碟簧48.1装配在支撑体定位孔中,用螺栓47.1紧固,其中碟簧48.1的数量为7对。在翻转卡盘53.1翻转过程中,定位勾板46.1接触到缓冲挡块44.1,由于液压驱动力的作用,定位勾板46.1压迫缓冲挡块44.1,使碟簧压缩,当液压驱动力和碟簧被压缩产生的弹力相等时,卡盘粗定位结束。此装配在翻转支撑体51.1和翻转卡盘53.1上共有两套,满足卡盘正反两面的翻转需求。Coarse positioning during chuck turning motion mainly includes positioning hook plate 46.1, buffer block 44.1, disc spring 48.1. The positioning hook plate 46.1 is fastened on the flip chuck 53.1 with bolts through the positioning hole, the buffer block 44.1 and the disc spring 48.1 are assembled in the positioning hole of the support body, and fastened with the bolt 47.1, and the number of disc springs 48.1 is 7 pairs . During the overturning process of the overturning chuck 53.1, the positioning hook plate 46.1 contacts the buffer stopper 44.1. Due to the hydraulic driving force, the positioning hook plate 46.1 presses the buffer stopper 44.1 to compress the disc spring. When the hydraulic driving force and the disc spring are pressed When the elastic force generated by the compression is equal, the rough positioning of the chuck is completed. There are two sets of this assembly on the flipping support body 51.1 and the flipping chuck 53.1 to meet the flipping requirements of the front and back sides of the chuck.

翻转齿轮轴11.1齿条(28.1、32.1)及圆柱推力轴承16.1的润滑是以液压油为动力,并通过新型润滑阀52.1定期补油,实现连续润滑的目的,特别是在设计中巧妙运用了各润滑件通道,使之具有了设计的独特性:油槽A8为压力油时→进入翻转卡盘53.1中通孔F2→进入润滑阀52.1→每次压力油的作用,有一滴或两滴油进入F3通孔→进入翻转卡盘53.1的环形槽59.1中→经通孔F4和F5→到达齿轮齿条(11.1、28.1、32.1)啮合、圆柱推力轴承16.1旋转的腔体F6内,完成了润滑油的供给。The lubrication of the overturn gear shaft 11.1 rack (28.1, 32.1) and the cylindrical thrust bearing 16.1 is driven by hydraulic oil, and the oil is replenished regularly through the new lubrication valve 52.1 to achieve the purpose of continuous lubrication, especially in the design. The lubricating part channel makes it unique in design: when the oil tank A8 is pressure oil → enters the through hole F2 in the flip chuck 53.1 → enters the lubricating valve 52.1 → each time the pressure oil acts, one or two drops of oil enter F3 Through hole → into the annular groove 59.1 of the flip chuck 53.1 → through the through holes F4 and F5 → to reach the cavity F6 where the rack and pinion (11.1, 28.1, 32.1) mesh and the cylindrical thrust bearing 16.1 rotates, completing the lubricating oil supply.

卡盘翻转位置反馈机构是为了确认卡盘是否翻转、是否翻转到位等情况,保证加工过程中正确安全位置。包括两套180°翻转的A、B面位置信号和一套正负90°旋转过程的信号。原理及过程:A、B面位置信号中的定位套(24.1、37.1)装配在液压齿条(28.1、32.1)的中心线上,并通过轴挡圈(61.1、63.1)定位于缸盖35.1的两个定位孔中,翻转导杆(39.1、41.1)和弹簧(22.1、38.1)通过导向螺母(60.1、64.1),装入定位套(24.1、37.1),并保证翻转导杆(39.1、41.1)在定位套(24.1、37.1)外部的窜动性。正负90°旋转信号中的凸轮套17.1安装在齿轮轴11.1的齿轮端,依靠圆柱推力轴承16.1装配实现轴向定位,圆柱定位销65.1保证圆周定位。弹簧19.1在导向螺母66.1的压迫下,推动导杆组18.1始终保持顶住凸轮套17.1的外圈,弹簧19.1、导向螺母66.1和导杆组18.1一部分安装于缸盖35.1中心部位,导杆组18.1的其余部分装入缸体26.1和翻转支撑体51.1中的孔中,导杆组18.1中的三根导杆在一个圆柱中心线上。当翻转卡盘53.1带动凸轮套17.1在正负180°的旋转过程中,通过低点→高点→低点的转换,再加上弹簧力的作用,促使导杆组18.1远离→接近→远离信号感应开关20.1,实现位置判断。信号感应开关20.1安装在支架62.1上,保持位置可调。The chuck flip position feedback mechanism is to confirm whether the chuck is flipped, whether it is flipped in place, etc., to ensure the correct and safe position during processing. Including two sets of 180° flip A, B surface position signals and a set of positive and negative 90° rotation process signals. Principle and process: The positioning sleeves (24.1, 37.1) in the position signals of the A and B surfaces are assembled on the center line of the hydraulic rack (28.1, 32.1), and positioned on the cylinder head 35.1 through the shaft retaining ring (61.1, 63.1) In the two positioning holes, the turning guide rods (39.1, 41.1) and springs (22.1, 38.1) pass through the guide nuts (60.1, 64.1), and are installed into the positioning sleeves (24.1, 37.1), and ensure that the turning guide rods (39.1, 41.1) Movement on the outside of the positioning sleeve (24.1, 37.1). The cam sleeve 17.1 in the positive and negative 90° rotation signal is installed on the gear end of the gear shaft 11.1, and relies on the assembly of the cylindrical thrust bearing 16.1 to realize axial positioning, and the cylindrical positioning pin 65.1 ensures circumferential positioning. Under the pressure of guide nut 66.1, spring 19.1 pushes guide rod group 18.1 to keep against the outer ring of cam sleeve 17.1. Spring 19.1, guide nut 66.1 and part of guide rod group 18.1 are installed in the center of cylinder head 35.1. Guide rod group 18.1 All the other parts are packed into the holes in the cylinder body 26.1 and the overturn support body 51.1, and three guide rods in the guide rod group 18.1 are on a cylinder center line. When the overturning chuck 53.1 drives the cam sleeve 17.1 to rotate at plus or minus 180°, through the conversion of low point → high point → low point, coupled with the action of spring force, the guide rod group 18.1 is urged to move away from → close to → away from the signal The induction switch 20.1 realizes position judgment. The signal induction switch 20.1 is installed on the support 62.1, and the holding position is adjustable.

如图12和13所示的卡盘锁紧装置包括:锁紧定位液压缸、卡盘锁紧座、液压回路及位置反馈机构组成。The chuck locking device shown in Figures 12 and 13 includes: a locking positioning hydraulic cylinder, a chuck locking seat, a hydraulic circuit and a position feedback mechanism.

锁紧定位液压缸为双活塞杆液压缸,且由液压缸由缸体14、双向活塞15、缸盖11及密封组件29组成。缸体14通过定位销定位于支撑体1.3的轴线定位孔30之中,用螺栓固定,成为双向活塞15产生相对位移的固定本体。液压缸缸盖11通过定位销12的定位,用螺栓紧固在缸体14端面,缸体14和缸盖11中定位销的精准定位是满足液压管路和位置反馈机构的安装。防尘盖9用螺栓13紧固在缸体最外端部,起到了对液压组件的保护作用。锁紧定位液压缸为对称设计,位于支撑体1.3180°平面上;The locking and positioning hydraulic cylinder is a double-piston rod hydraulic cylinder, and the hydraulic cylinder is composed of a cylinder body 14, a bidirectional piston 15, a cylinder cover 11 and a sealing assembly 29. The cylinder body 14 is positioned in the axis positioning hole 30 of the support body 1.3 through a positioning pin, and is fixed with bolts to become a fixed body for the relative displacement of the two-way piston 15 . The cylinder head 11 of the hydraulic cylinder is fixed on the end face of the cylinder body 14 with bolts through the positioning of the positioning pin 12. The precise positioning of the positioning pins in the cylinder body 14 and the cylinder head 11 is to meet the installation of the hydraulic pipeline and the position feedback mechanism. The dust cover 9 is fastened on the outermost end of the cylinder block with bolts 13, which plays a protective role for the hydraulic components. The locking and positioning hydraulic cylinder is symmetrically designed and located on the 1.3180° plane of the support body;

卡盘锁紧座由定位缸盖22和锁紧座16组成,锁紧座16的外圆和定位缸盖22的内圆,通过较强的过盈配合实现一体性装配,其组件通过圆柱孔33的定位,实现了锁紧孔32在卡盘31厚度上的中心定位和卡盘31外圆上的180°的轴线定位。The chuck locking seat is composed of a positioning cylinder head 22 and a locking seat 16. The outer circle of the locking seat 16 and the inner circle of the positioning cylinder head 22 are assembled in one piece through strong interference fit, and its components pass through the cylindrical hole 33, the center positioning of the locking hole 32 on the thickness of the chuck 31 and the axis positioning of 180° on the outer circle of the chuck 31 are realized.

液压回路由两个油路组成:油路一、连接法兰2中的油路U→油管路26→连接固定块5中的油孔25→插入式油管24→缸体14中的油孔20→进入液压缸下腔27;油路二、连接法兰2.3中的油路L→油管路26→连接固定块5中的油孔25→插入式油管24→缸体14中的油孔19→进入液压缸上腔23。当油路一为压力油时,油路二为低压回油,此时双向活塞15在压力油的推动下向远离支撑体1.3方向移动,使锁紧接触完全脱开;当油路一为低压回油,油路二为压力油时,此时双向活塞15在压力油的推动下向支撑体1.3方向移动,锁紧接触成为卡盘精准定位的两个刚性连接。The hydraulic circuit consists of two oil circuits: oil circuit 1, oil circuit U in connecting flange 2 → oil pipeline 26 → oil hole 25 in connecting fixed block 5 → plug-in oil pipe 24 → oil hole 20 in cylinder block 14 →Enter the lower cavity 27 of the hydraulic cylinder; oil passage 2, connect the oil passage L in the flange 2.3→oil pipe 26→connect the oil hole 25 in the fixed block 5→plug-in oil pipe 24→the oil hole 19 in the cylinder body 14→ Enter the upper cavity 23 of the hydraulic cylinder. When oil circuit 1 is pressure oil, oil circuit 2 is low-pressure oil return. At this time, the two-way piston 15 moves away from the support body 1.3 under the push of pressure oil, so that the locking contact is completely disengaged; when oil circuit 1 is low-pressure Oil return, when the oil circuit 2 is pressure oil, at this time, the two-way piston 15 moves towards the support body 1.3 under the push of the pressure oil, and the locking contact becomes two rigid connections for the precise positioning of the chuck.

位置反馈机构由推动圆盘10、移动杆7、弹簧6、传感器3、传感器支架4组成。推动圆盘10用螺钉紧固在双向活塞15的非锁紧端,并随之移动。其它件借助支撑体定位。当双向活塞15向锁紧方向移动时,推动圆盘10的斜面8不断推压移动杆7向后移动,弹簧被压缩,移动杆7端部接近传感器3,传感器3发出位置信号。反之,当双向活塞15向锁紧反方向移动时,圆盘10的斜面8不断远离移动杆7,移动杆7在弹簧力的作用下,不断远离传感器3,以满足电气原理的要求。The position feedback mechanism is composed of a push disk 10, a moving rod 7, a spring 6, a sensor 3 and a sensor bracket 4. Promote disc 10 to be fastened on the non-locking end of bidirectional piston 15 with screw, and move accordingly. The other parts are positioned by means of supports. When the two-way piston 15 moves to the locking direction, the inclined plane 8 that pushes the disc 10 constantly pushes the moving rod 7 to move backward, the spring is compressed, the end of the moving rod 7 approaches the sensor 3, and the sensor 3 sends a position signal. Conversely, when the two-way piston 15 moves in the opposite direction of locking, the slope 8 of the disc 10 is constantly moving away from the moving rod 7, and the moving rod 7 is constantly moving away from the sensor 3 under the action of the spring force, so as to meet the requirements of the electrical principle.

支撑体1.3为一件加工精度很高的铸件,在前后两个端面之间加工有用于安装油路装配和翻转装配的4个支撑部分,和4个用于排屑的铸造开放空间。The supporting body 1.3 is a casting with high processing precision, and between the front and rear end faces, there are 4 supporting parts for oil circuit assembly and flip assembly, and 4 casting open spaces for chip removal.

采用上述技术方案的本实用新型通过全液压控制的方式,实现液压卡盘的夹持、翻转等系列动作,进而液压卡盘具有很高的动作精度和跟高的承载能力,加工高标准部件及其适用。The utility model adopting the above-mentioned technical scheme realizes a series of actions such as clamping and turning of the hydraulic chuck through the full hydraulic control method, and the hydraulic chuck has high action accuracy and high bearing capacity, and can process high-standard components and It applies.

且具备以下明显优点:And has the following obvious advantages:

1、翻转卡盘为环柱型结构,在360°翻转卡盘体内设计了6个台阶式通孔,实现了6个柱塞式液压缸(T、F)的装配,使液压卡盘在环形体上具备了夹持柱状体工件(接箍)的功能。1. The overturning chuck has a ring-column structure, and six stepped through holes are designed in the 360° overturning chuck body to realize the assembly of six plunger-type hydraulic cylinders (T, F), so that the hydraulic chuck is in the ring The body has the function of clamping the cylindrical workpiece (coupling).

2、环形油路压盖Ⅱ、环形油路压盖Ⅲ)设计与翻转卡盘的装配形成的液压通道(A、B),以及翻转卡盘内部设计的各种油孔通道(B、D、F),共同组成了6个液压缸(T、F)的活塞夹紧和活塞打开动作,形成的控制换向液压油路。2. Hydraulic passages (A, B) formed by the design of annular oil passage gland II, annular oil passage gland III) and the assembly of the overturn chuck, and various oil hole passages (B, D, B) designed inside the overturn chuck F), which jointly constitute the piston clamping and piston opening actions of six hydraulic cylinders (T, F), forming a hydraulic oil circuit for controlling reversing.

3、机械同步机构按照低压(小于8公斤)状态下,机械无变形的设计思路,巧妙地结合单项顺序阀液压原理,实现了低压驱动3个活塞(T1、T2、T3)向卡盘中心运动,机械同步机构实施机械控制等速同步运动的夹持过程,卡盘完成了三爪低压定心夹持工件的功能。伴随压力超过8公斤,6个活塞(T、F)共同高压夹持接箍。3. The mechanical synchronous mechanism is in accordance with the design idea of no mechanical deformation under low pressure (less than 8 kg), and cleverly combines the hydraulic principle of single sequence valve to realize the low pressure driving of three pistons (T1, T2, T3) to move to the center of the chuck , The mechanical synchronization mechanism implements the clamping process of mechanically controlled constant-speed synchronous movement, and the chuck completes the function of three-jaw low-pressure centering clamping of the workpiece. With the pressure exceeding 8 kg, 6 pistons (T, F) jointly clamp the coupling under high pressure.

4、根据液压设计原理中蓄能器要求,同时为了满足翻转卡盘中液压缸(T、F)在夹持过程中,由于各种原因产生的压力损失,特设计了两个活塞式蓄能器,提供夹持状态的压力补偿。4. According to the requirements of the accumulator in the hydraulic design principle, and in order to meet the pressure loss of the hydraulic cylinder (T, F) in the flip chuck during the clamping process due to various reasons, two piston-type energy accumulators are specially designed. device, providing pressure compensation for the clamped state.

5、在润滑设计中,大胆运用了润滑阀在液压系统中的应用;结合卡盘的整体设计,巧妙地利用了连通结构,实现了卡盘运动部件的动配合润滑。5. In the lubrication design, the application of the lubrication valve in the hydraulic system is boldly used; combined with the overall design of the chuck, the communication structure is cleverly used to realize the dynamic coordination lubrication of the moving parts of the chuck.

6、在翻转旋转轴中设计加工有液压油槽和油孔通道,和装配过程中形成的A、C油路,满足了液压卡盘在旋转过程中,对液压执行元件的油路控制。6. The hydraulic oil groove and oil hole channel are designed and processed in the turning shaft, and the A and C oil circuits formed during the assembly process meet the oil circuit control of the hydraulic actuator during the rotation of the hydraulic chuck.

7、翻转旋转轴作为翻转卡盘在支撑体上的一个支撑点,翻转齿轮轴作为翻转卡盘在支撑体上的另一个支撑点,在轴承装配过程中,实现了翻转卡盘在支撑体0°—180°轴线上的定位调整和旋绕0°—180°轴线旋转的技术条件。7. The turning shaft is used as a support point of the turning chuck on the supporting body, and the turning gear shaft is used as another supporting point of the turning chuck on the supporting body. During the bearing assembly process, the turning chuck is realized at 0 The technical conditions for positioning adjustment on the axis of °-180° and rotation around the axis of 0°-180°.

8、翻转机构中通过齿条活塞式液压缸设计和D、E油路设计,提供了齿条双向相对运动的液压动力。8. Through the rack piston hydraulic cylinder design and the D, E oil circuit design in the turning mechanism, the hydraulic power for the rack and rack bidirectional relative movement is provided.

9、翻转机构中耐磨套在支撑体的定位,为一对液压齿条的运动导向提供了空间基准,同时为齿轮齿条的啮合精度提供了技术保证。9. The positioning of the wear-resistant sleeve on the support body in the turning mechanism provides a spatial reference for the movement guidance of a pair of hydraulic racks, and at the same time provides a technical guarantee for the meshing accuracy of the racks and pinions.

10、翻转齿轮轴前端小齿轮与液压齿条在啮合过程中,通过液压齿条的往复相对运动,实现了液压卡盘在支撑体内正负180°的两面翻转。并通过位置信号控制,以保证设备的运行安全。10. During the meshing process of the pinion at the front end of the flip gear shaft and the hydraulic rack, through the reciprocating relative movement of the hydraulic rack, the hydraulic chuck can be flipped on both sides of the support body by plus or minus 180°. And through position signal control to ensure the safe operation of the equipment.

11、液压缸组合件中的缸体、双向活塞、缸盖及密封组件设计,通过油路控制,实现了液压缸原理在液压卡盘锁紧定位过程中的应用。11. The design of the cylinder body, bidirectional piston, cylinder head and sealing components in the hydraulic cylinder assembly realizes the application of the hydraulic cylinder principle in the locking and positioning process of the hydraulic chuck through the oil circuit control.

12、液压缸中双向活塞在支撑体翻转轴线正负90°方向的伸出,并与卡盘过度连接件中锁紧座的柱、孔的压紧结合,实现了卡盘在翻转平面上的另外两个定位支撑点。12. The two-way piston in the hydraulic cylinder protrudes in the positive and negative 90° direction of the turning axis of the support body, and is combined with the compression of the column and hole of the locking seat in the chuck transition piece to realize the chuck on the turning plane. The other two positioning support points.

以上所述,仅是本实用新型的较佳实施例而已,并非对本实用新型作任何形式上的限制,虽然本实用新型已以较佳实施例揭露如上,然而并非用以限定本实用新型,任何熟悉本专业的技术人员在不脱离本实用新型技术方案范围内,当可利用上诉揭示的技术内容做出些许更动或修饰为等同变化的等效实施例,但凡是未脱离本实用新型技术方案的内容,依据本实用新型的技术实质对以上实施例所做的任何简单修改、等同变化与修饰,均仍属于本实用新型技术方案的范围内。The above are only preferred embodiments of the present utility model, and do not limit the utility model in any form. Although the utility model has been disclosed as above with preferred embodiments, it is not intended to limit the utility model. Any Those who are familiar with this profession can use the technical content disclosed in the appeal to make some changes or modify them into equivalent embodiments without departing from the technical solution of the utility model without departing from the technical solution of the utility model. Any simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the utility model still belong to the scope of the technical solution of the utility model.

Claims (4)

1.一种液压翻转卡盘装置,其特征在于:包括支撑连接件、液压卡盘、卡盘翻转装置和卡盘锁紧装置;1. A hydraulic flipping chuck device, characterized in that: it includes a support connector, a hydraulic chuck, a chuck flipping device and a chuck locking device; 所述支撑连接件包括:支撑体(1.3)和连接法兰(2.3),通过分别加工于支撑体(1.3)底部和连接法兰(2.3)上端面的短圆柱定位孔(27.3)定位装配,且通过螺栓圆周紧固;The supporting connector includes: a supporting body (1.3) and a connecting flange (2.3), which are positioned and assembled through short cylindrical positioning holes (27.3) processed on the bottom of the supporting body (1.3) and the upper end surface of the connecting flange (2.3), And tightened by the bolt circumference; 所述连接法兰(2.3)加工有多条独立的油孔通道,所述油孔通道与支撑体(1.3)各条油路管道一一对应连接,组成了翻转卡盘、锁紧装置、翻转装置中各执行元件的液压回路;The connecting flange (2.3) is processed with a plurality of independent oil hole passages, and the oil hole passages are connected with the oil pipelines of the support body (1.3) one by one, forming a turning chuck, a locking device, a turning The hydraulic circuit of each actuator in the device; 所述支撑连接件下端固定有油路块(29.3),且所述油路块(29.3)通过油管与机床上油路分配器的油路连接;An oil circuit block (29.3) is fixed at the lower end of the supporting connector, and the oil circuit block (29.3) is connected to the oil circuit of the oil circuit distributor on the machine tool through the oil pipe; 所述支撑体(1.3)上设有以支撑体(1.3)中心对称分布的四个排屑空腔;所述支撑体(1.3)外壁加工有凸沿,且所述支撑体(1.3)外凸沿侧壁固定有4个环形压盖(12.3);所述环形压盖(12.3)下端固定有环形油路压盖Ⅰ(3.3),即环形压盖(12.3)、环形油路压盖Ⅰ(3.3)与支撑体(1.3)外壁形成密封空腔;The support body (1.3) is provided with four chip removal cavities symmetrically distributed to the center of the support body (1.3); the outer wall of the support body (1.3) is processed with convex edges, and the support body (1.3) is convex Four annular glands (12.3) are fixed along the side wall; the lower end of the annular gland (12.3) is fixed with the annular oil passage gland I (3.3), namely the annular gland (12.3), the annular oil passage gland I ( 3.3) Form a sealed cavity with the outer wall of the support body (1.3); 所述支撑体(1.3)轴向上端加工有用于安装液压卡盘的4个定位孔,且所述4个定位孔其位置为4等分支撑体(1.3)分布;所述卡盘翻转装置固定于一对对称分布的定位孔内;所述卡盘锁紧装置固定于另一对对称分布的定位孔内;The axial upper end of the support body (1.3) is processed with 4 positioning holes for installing the hydraulic chuck, and the positions of the 4 positioning holes are distributed in 4 equal parts of the support body (1.3); the chuck turning device is fixed in a pair of symmetrically distributed positioning holes; the chuck locking device is fixed in another pair of symmetrically distributed positioning holes; 所述液压卡盘为圆环、中孔型柱状结构,机械结构包括:翻转卡盘(53.1)、固定在翻转卡盘(53.1)上的环形油路压盖Ⅱ(3.2)、环形油路压盖Ⅲ(10.2)、机械同步机构、圆周分布的6个柱塞式液压缸、液压油路及阀组装配和与6个柱塞式液压缸配合的卡盘润滑组件(34.2);所述翻转卡盘(53.1)内设置有用于放置6个柱塞式液压缸的凹槽;所述机械同步机构设置于柱塞式液压缸内部;The hydraulic chuck is a circular ring with a center-hole columnar structure, and its mechanical structure includes: an overturn chuck (53.1), an annular oil passage gland II (3.2) fixed on the overturn chuck (53.1), an annular oil passage pressure Cover III (10.2), mechanical synchronous mechanism, 6 plunger hydraulic cylinders distributed around the circumference, hydraulic oil circuit and valve group assembly and chuck lubrication assembly (34.2) matched with 6 plunger hydraulic cylinders; The chuck (53.1) is provided with grooves for placing 6 plunger hydraulic cylinders; the mechanical synchronization mechanism is arranged inside the plunger hydraulic cylinders; 所述环形油路压盖Ⅱ(3.2)和环形油路压盖Ⅲ(10.2)分别固定在翻转卡盘(53.1)两端面上;The annular oil passage gland II (3.2) and the annular oil passage gland III (10.2) are respectively fixed on both ends of the flip chuck (53.1); 所述翻转卡盘(53.1)加工有横向轴孔;所述卡盘翻转装置通过液压旋转轴(3.1)安装于翻转卡盘(53.1)的轴孔内,且所述卡盘翻转装置与翻转卡盘(53.1)联动;所述卡盘锁紧机构设置于翻转卡盘(53.1)轴孔轴向一侧。The turning chuck (53.1) is processed with a transverse shaft hole; the chuck turning device is installed in the shaft hole of the turning chuck (53.1) through the hydraulic rotating shaft (3.1), and the chuck turning device and the turning chuck The discs (53.1) are linked; the chuck locking mechanism is arranged on the axial side of the shaft hole of the flip chuck (53.1). 2.根据权利要求1所述的一种液压翻转卡盘装置,其特征在于:所述卡盘翻转装置包括:液压旋转轴机构、卡盘动作元件的液压控制回路及气路和翻转机构;2. A hydraulic flipping chuck device according to claim 1, characterized in that: said chuck flipping device comprises: a hydraulic rotating shaft mechanism, a hydraulic control circuit of a chuck operating element, an air circuit, and a flipping mechanism; 所述液压旋转轴机构包括:液压旋转轴(3.1)和旋转轴支撑体(51.1);所述液压旋转轴(3.1)通过旋转轴支撑体(51.1)前端定位孔通过螺栓紧固定位在支撑体(51.1)上;所述翻转卡盘(53.1)套至于液压旋转轴(3.1)上,且翻转卡盘(53.1)设置有用于液压旋转轴(3.1)固定的油路定位套(8.1);所述液压旋转轴(3.1)的另一端装配进入翻转卡盘(53.1)的油路定位套(8.1)中,并通过推力轴承完成与翻转卡盘(53.1)的轴向和径向定位;所述翻转卡盘(53.1)加工有轴向定位孔(25.1);液压控制回路和气路为和主轴箱尾部的油路分配器及主轴内孔中的油管形成卡盘压力回路,以及气路;The hydraulic rotating shaft mechanism includes: a hydraulic rotating shaft (3.1) and a rotating shaft support body (51.1); the hydraulic rotating shaft (3.1) is positioned on the support body through the positioning hole at the front end of the rotating shaft support body (51.1) and fastened by bolts (51.1); the overturn chuck (53.1) is set on the hydraulic rotating shaft (3.1), and the overturning chuck (53.1) is provided with an oil circuit positioning sleeve (8.1) for fixing the hydraulic rotating shaft (3.1); the The other end of the hydraulic rotating shaft (3.1) is assembled into the oil circuit positioning sleeve (8.1) of the flip chuck (53.1), and the axial and radial positioning with the flip chuck (53.1) is completed through the thrust bearing; The flip chuck (53.1) is machined with an axial positioning hole (25.1); the hydraulic control circuit and air circuit form the chuck pressure circuit and air circuit with the oil circuit distributor at the end of the headstock and the oil pipe in the inner hole of the spindle; 所述翻转机构包括:翻转齿轮轴(11.1)、圆柱推力轴承(16.1)和轴承压盖(15.1);The turning mechanism includes: turning gear shaft (11.1), cylindrical thrust bearing (16.1) and bearing gland (15.1); 所述翻转齿轮轴(11.1)与翻转卡盘(53.1)轴线定位孔(25.1)为过渡配合,且由压块(9.1)和紧固螺栓定位于翻转卡盘(53.1)轴线方向,实现刚性连接;所述翻转齿轮轴(11.1)的齿轮端上部,安装有圆柱推力轴承(16.1)的内圈,且圆柱推力轴承(16.1)的外圈镶嵌在轴承压盖(15.1)的定位孔(54.1)中,轴承压盖(15.1)连同轴承外圈装配进入支撑体(51.1)的定位孔Ⅰ(55.1),轴承压盖(15.1)外圆处在轴向方向上用螺栓固定。The overturning gear shaft (11.1) is a transition fit with the axis positioning hole (25.1) of the overturning chuck (53.1), and is positioned in the axial direction of the overturning chuck (53.1) by the pressure block (9.1) and fastening bolts to realize a rigid connection ;The upper part of the gear end of the turning gear shaft (11.1) is installed with the inner ring of the cylindrical thrust bearing (16.1), and the outer ring of the cylindrical thrust bearing (16.1) is embedded in the positioning hole (54.1) of the bearing gland (15.1) , the bearing gland (15.1) and the bearing outer ring are assembled into the positioning hole I (55.1) of the support body (51.1), and the outer circle of the bearing gland (15.1) is fixed with bolts in the axial direction. 3.根据权利要求1所述的一种液压翻转卡盘装置,其特征在于:所述卡盘锁紧装置包括:锁紧定位液压缸、卡盘锁紧座、液压回路及位置反馈机构组成;3. A hydraulic flip chuck device according to claim 1, characterized in that: the chuck locking device comprises: a locking positioning hydraulic cylinder, a chuck locking seat, a hydraulic circuit and a position feedback mechanism; 所述锁紧定位液压缸为双活塞杆液压缸,且由液压缸由缸体(14)、双向活塞(15)、缸盖(11)及密封组件(29)组成;缸体(14)通过定位销定位于支撑体(1.3)的轴线定位孔(30)之中用螺栓固定,构成双向活塞(15)产生相对位移的固定本体;液压缸缸盖(11)通过定位销(12)的定位,用螺栓紧固在缸体(14)端面,缸体(14)和缸盖(11)中定位销的精准定位是满足液压管路和位置反馈机构的安装;防尘盖(9)用螺栓(13)紧固在缸体(14)最外端部;所述锁紧定位液压缸为对称设计,位于支撑体(1.3)180°平面上;The locking and positioning hydraulic cylinder is a double-piston rod hydraulic cylinder, and the hydraulic cylinder is composed of a cylinder body (14), a two-way piston (15), a cylinder head (11) and a sealing assembly (29); the cylinder body (14) passes through The positioning pin is positioned in the axis positioning hole (30) of the support body (1.3) and fixed with bolts to form a fixed body for the relative displacement of the two-way piston (15); the hydraulic cylinder head (11) is positioned by the positioning pin (12) , fastened to the end face of the cylinder body (14) with bolts, the precise positioning of the positioning pins in the cylinder body (14) and the cylinder head (11) is to meet the installation of the hydraulic pipeline and the position feedback mechanism; the dust cover (9) is bolted (13) Fastened to the outermost end of the cylinder body (14); the locking and positioning hydraulic cylinder is symmetrically designed and located on the 180° plane of the support body (1.3); 所述卡盘锁紧座由定位缸盖(22)和锁紧座(16)组成,锁紧座(16)的外圆和定位缸盖(22)的内圆,通过过盈配合装配,其组件通过圆柱孔(33)的定位,即锁紧孔(32)在卡盘(31)厚度上的中心定位和卡盘(31)外圆上的180°的轴线定位。The chuck locking seat is composed of a positioning cylinder head (22) and a locking seat (16). The outer circle of the locking seat (16) and the inner circle of the positioning cylinder head (22) are assembled through interference fit. The assembly is positioned through the cylindrical hole (33), that is, the center positioning of the locking hole (32) on the thickness of the chuck (31) and the axis positioning of 180° on the outer circle of the chuck (31). 4.根据权利要求1所述的一种液压翻转卡盘装置,其特征在于:所述支撑体(1.3)为一件加工精度很高的铸件,在前后两个端面之间加工有用于安装油路装配和翻转装配的4个支撑部分,和4个用于排屑的铸造开放空间。4. A hydraulic flip chuck device according to claim 1, characterized in that: the support body (1.3) is a casting with high machining accuracy, and there is a machined part between the front and rear end faces for installing oil 4 support sections for road assembly and flip assembly, and 4 cast open spaces for chip evacuation.
CN201320229139.4U 2013-04-28 2013-04-28 Hydraulic chuck overturning device Expired - Fee Related CN203245393U (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104014830A (en) * 2014-06-20 2014-09-03 山东爱乐驰机器人科技有限公司 Automatic turning pipe clamp chuck device
CN105414582A (en) * 2015-12-14 2016-03-23 无锡市永亿精密铸造有限公司 Clamp for precision casting
CN109926869A (en) * 2019-04-03 2019-06-25 浙江京速机床附件有限公司 A kind of non-equal part hydraulic and indexing chuck
CN112222441A (en) * 2020-09-21 2021-01-15 宁波迈途机械科技有限公司 Large-specification indexing chuck
CN113732335A (en) * 2021-09-14 2021-12-03 重庆翰源达机械制造有限公司 Engine end cover machining clamping device

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104014830A (en) * 2014-06-20 2014-09-03 山东爱乐驰机器人科技有限公司 Automatic turning pipe clamp chuck device
CN105414582A (en) * 2015-12-14 2016-03-23 无锡市永亿精密铸造有限公司 Clamp for precision casting
CN109926869A (en) * 2019-04-03 2019-06-25 浙江京速机床附件有限公司 A kind of non-equal part hydraulic and indexing chuck
CN109926869B (en) * 2019-04-03 2020-06-02 浙江京速机床附件有限公司 Non-equal division hydraulic indexing chuck
CN112222441A (en) * 2020-09-21 2021-01-15 宁波迈途机械科技有限公司 Large-specification indexing chuck
CN113732335A (en) * 2021-09-14 2021-12-03 重庆翰源达机械制造有限公司 Engine end cover machining clamping device
CN113732335B (en) * 2021-09-14 2022-08-02 重庆翰源达机械制造有限公司 Engine end cover machining clamping device

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