CN203240535U - LED heat dissipation lamp holder and its heat dissipation module for full-circumference light projection - Google Patents
LED heat dissipation lamp holder and its heat dissipation module for full-circumference light projection Download PDFInfo
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- 238000000465 moulding Methods 0.000 claims 2
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Abstract
Description
技术领域 technical field
本实用新型涉及一种全周光投射的LED散热设计,尤其是指一种通过挤压一次成型有可安装散热鳍片的导热管体、宽面基板以及多面安装LED发光单元的空心凸台,藉此组配而成全周光投射的LED散热灯座及其散热模组。 The utility model relates to an LED heat dissipation design for full-circle light projection, in particular to a heat-conducting pipe body, a wide-surface substrate, and a hollow boss for multi-face installation of LED light-emitting units that are formed by extrusion once and can be installed with heat dissipation fins. The LED heat dissipation lamp holder and its heat dissipation module for full-circle light projection are formed by assembling in this way. the
背景技术 Background technique
众所周知,LED灯泡因具低耗节能之优点已逐渐取代传统钨丝发热灯泡而被广泛使用,但又因其耐热性低,使业界亟需解决散热问题,目前,习知LED灯泡系以LED发光单元朝向前端布置为主,光源都集中投射于前端的同一方向,四周光线亮度不足,整体照明效果存在缺失,随着科学技术不断发展,市面上出现各种式样多方向投射LED灯泡解决习知技术之不足,但是随着LED发光单元数量增加,在长时间使用过程中,温度会累积递增上升,造成LED发光单元受损,如此所面临的散热问题尤为突出。 As we all know, LED light bulbs have gradually replaced traditional tungsten filament heating bulbs due to their advantages of low power consumption and energy saving. However, due to their low heat resistance, the industry urgently needs to solve the problem of heat dissipation. The light-emitting unit is mainly arranged towards the front end, and the light sources are concentrated and projected in the same direction of the front end. The brightness of the surrounding light is insufficient, and the overall lighting effect is lacking. The technology is insufficient, but with the increase in the number of LED light-emitting units, the temperature will increase gradually during long-term use, resulting in damage to the LED light-emitting units. The heat dissipation problem faced by this is particularly prominent. the
习知多方向投射的LED灯泡,一种系采用矩形导热柱及套装焊接于导热柱一端的若干散热鳍片,导热柱另一端系吸热端,该吸热端末端为四棱台状,将复数个LED发光单元分别对应设置于吸热端末端的侧面及端面而形成多方向投射效果,此类型散热装置会因导热柱系为实心本体而无法快速进行散热,亦无法有效地布线,成本高,且鳍片与导热柱间组装工序不稳定;另一种系采用导热基座一端植设结合一导热组件,该导热基座环绕结合散热片,导热组件冲压形成具有不同角度的结合面,以供LED发光单元不同方向进行布设,此类型散热手段会因导热基座与导热组件系两件式组配,而导热组件上热量无法完全集中传递给导热基座,使散热效果有所递减,整体加工手段繁琐,生产效率低;再一种系采用拉伸成型方式形成多角度投射,但所形成构造无法行之有效地配合散热鳍片进行散热,贴附发光二极管处壁厚无法进行随意调整,对于不同功率发光二极管而言,其产生热量有所不同,为解决散热问题,加工时只能选择不同厚度材料进行生产,生产备料繁琐,使加工变得更加复杂,如此不利于生产加工,成本高。 Known multi-directional LED bulbs, one is a rectangular heat-conducting column and a number of heat-dissipating fins welded to one end of the heat-conducting column. The other end of the heat-conducting column is a heat-absorbing end. Each LED light-emitting unit is respectively arranged on the side and end surface of the end of the heat-absorbing end to form a multi-directional projection effect. This type of heat dissipation device cannot quickly dissipate heat because the heat-conducting column system is a solid body, nor can it be effectively wired, and the cost is high. The assembly process between the fin and the heat conduction column is unstable; the other is to use one end of the heat conduction base to plant a heat conduction component, the heat conduction base surrounds the heat sink, and the heat conduction component is stamped to form joint surfaces with different angles for LED The light-emitting units are arranged in different directions. This type of heat dissipation means will be assembled in two parts due to the heat conduction base and the heat conduction component, and the heat on the heat conduction component cannot be completely transferred to the heat conduction base, so that the heat dissipation effect will decrease. The overall processing method It is cumbersome and the production efficiency is low; the other one adopts stretch forming method to form multi-angle projection, but the formed structure cannot effectively cooperate with the cooling fins for heat dissipation, and the wall thickness of the place where the light-emitting diode is attached cannot be adjusted arbitrarily. As far as power light-emitting diodes are concerned, the heat generated is different. In order to solve the problem of heat dissipation, materials with different thicknesses can only be selected for production during processing. The preparation of production materials is cumbersome, which makes the processing more complicated, which is not conducive to production and processing, and the cost is high. the
实用新型内容 Utility model content
本实用新型针对现有技术所存在之缺失,主要目的在于提供一种全周光投射的LED散热灯座及其散热模组,LED散热灯座系包括一散热模组、一灯罩以及一电连接头,该灯罩安装于散热模组上方,该电连接头安装于散热模组下方,该散热模组系包括一散热管座以及复数个嵌设于散热管座上的散热鳍片,该散热管座通过挤压一次成型有一中空导热管体、一宽面基板以及一供LED发光单元结合的空心凸台,该宽面基板一体相连于导热管体一端且该宽面基板外缘突伸于导热管体外形成一承载面,该空心凸台一体相连于宽面基板上,该空心凸台具有一顶面以及复数个一体相连于宽面基板上且不同角度的侧壁面,由该侧壁面和顶面围构成一空腔,该空腔系与导热管体的管腔相通,该导热管体外周壁具有复数个夹槽,各散热鳍片环绕嵌置于该夹槽内,如此藉由挤压一次成型设计,其加工简便,生产效率高,尤其是可根据配置不同功率发光元件的需要进行调整各部位壁厚,使发光元件产生热量可经空心凸台快速传递至宽面基板、导热管体上,再经散热鳍片迅速释放热量。为使加工更加简便,所述夹槽亦可与导热管体、宽面基板及空心凸台一次成型而成。 The utility model aims at the deficiencies in the prior art, and its main purpose is to provide an LED heat dissipation lamp holder and its heat dissipation module for full-circle light projection. The LED heat dissipation lamp holder includes a heat dissipation module, a lampshade and an electrical connection The lampshade is installed above the heat dissipation module, and the electrical connector is installed below the heat dissipation module. The heat dissipation module includes a heat dissipation pipe base and a plurality of heat dissipation fins embedded in the heat dissipation pipe base. The heat dissipation pipe The seat is formed by one-time extrusion with a hollow heat-conducting pipe body, a wide-faced substrate and a hollow boss for combining the LED light-emitting unit. A bearing surface is formed outside the body of the tube, and the hollow boss is integrally connected to the wide-surface base plate. The hollow boss has a top surface and a plurality of side wall surfaces integrally connected to the wide-surface base plate and having different angles. The side wall surface and the top A cavity is formed around the surface, and the cavity communicates with the lumen of the heat-conducting pipe body. The peripheral wall of the heat-conducting pipe body has a plurality of clamping grooves, and each heat dissipation fin is embedded in the clamping grooves, so that it can be formed by extrusion once. Design, easy processing and high production efficiency, especially the wall thickness of each part can be adjusted according to the needs of configuring different power light-emitting elements, so that the heat generated by the light-emitting elements can be quickly transferred to the wide-faced substrate and heat-conducting pipe body through the hollow boss. Then the heat is released quickly through the cooling fins. In order to make the processing easier, the clamping groove can also be formed together with the heat conducting pipe body, the wide-faced base plate and the hollow boss at one time. the
本实用新型另一目的在于通过挤压成型可使导热管体的管壁厚度与空心凸台的侧壁面和顶面厚度不同,以能灵活地依据配置不同功率发光元件进行配置,为使热量集中快速散出,导热管体的管壁厚度小于空心凸台的侧壁面和顶面厚度。 Another purpose of the utility model is to make the wall thickness of the heat-conducting pipe body different from the thickness of the side wall surface and the top surface of the hollow boss through extrusion molding, so that it can be flexibly configured according to the configuration of different power light-emitting elements, in order to concentrate the heat Dissipate quickly, and the thickness of the tube wall of the heat conduction pipe body is smaller than the thickness of the side wall and the top surface of the hollow boss. the
本实用新型再一目的在于灯罩卡装于宽面基板外缘壁上,该灯罩内壁凸设有一环形凸肋,对应宽面基板外缘壁开设有供该环形凸肋卡装的环形卡槽。或者所述灯罩卡装于散热鳍片上,该灯罩外壁凹设有一环形沟槽,对应各散热鳍片的上部内侧凸伸有一卡点,相邻散热鳍片的卡点串连形成一供环形沟槽卡装的环形凸台,进一步,散热鳍片的上部内侧凸伸有台阶,相邻散热鳍片的台阶串连形成一供宽面基板的承载面安置的支撑面,所述承载面位于支撑面上方且与各散热鳍片的卡点之间形成有一夹隙,该灯罩环形沟槽的底槽壁叠置于承载面上且紧配于夹隙中,使装配更加紧凑。 Another purpose of the utility model is that the lampshade is clamped on the outer edge wall of the wide-faced substrate, and the inner wall of the lampshade is protruded with a ring-shaped rib, and the corresponding outer edge wall of the wide-faced substrate is provided with an annular slot for the ring-shaped rib to be snapped into. Or the lampshade is clamped on the heat dissipation fins, and the outer wall of the lampshade is concavely provided with an annular groove, corresponding to the upper inner side of each heat dissipation fin, there is a sticking point, and the sticking points of adjacent heat dissipation fins are connected in series to form an annular groove. The ring-shaped boss mounted in the groove, further, the inner side of the upper part of the cooling fin protrudes with steps, and the steps of adjacent cooling fins are connected in series to form a supporting surface for the bearing surface of the wide-surface substrate to be placed. The bearing surface is located on the supporting surface. A gap is formed above the surface and between the clamping points of each cooling fin. The bottom groove wall of the annular groove of the lampshade is superimposed on the bearing surface and tightly fitted in the gap, which makes the assembly more compact. the
本实用新型又一目的在于电连接头卡装于导热管体中,该导热管体内壁面开设有环形沟槽和防转卡槽,该防转卡槽一端与环形沟槽交错,另一端延伸至导热管体底端,所述电连接头上端开口,于开口周围分布有复数个嵌勾片和防转片,该嵌勾片具有一外勾部,该外勾部卡于环形沟槽中,该防转片插入防转卡槽中。或者所述电连接头卡装于散热鳍片上,各散热鳍片的下部外侧凹设有一卡槽,所述电连接头上端开口,于开口周围分布有复数个嵌勾片,该嵌勾片具有一内勾部,该内勾部对应紧配于散热鳍片的卡槽中。藉此可有效地保证电连接头安装的稳定性及紧凑性。 Another purpose of the utility model is that the electric connector is clamped in the heat-conducting pipe body. The inner wall of the heat-conducting pipe is provided with an annular groove and an anti-rotation locking groove. One end of the anti-rotation locking groove intersects with the annular groove, and the other end extends to The bottom end of the heat pipe body, the upper end of the electrical connector is open, and a plurality of embedded hook pieces and anti-rotation pieces are distributed around the opening. The embedded hook piece has an outer hook portion, and the outer hook portion is stuck in the annular groove. The anti-rotation sheet is inserted into the anti-rotation slot. Alternatively, the electrical connectors are clamped on the heat dissipation fins, and a slot is recessed on the outer side of the lower part of each heat dissipation fin. The upper end of the electrical connector is open, and a plurality of hook pieces are distributed around the opening, and the hook pieces have An inner hook portion, the inner hook portion is correspondingly closely fitted in the slot of the cooling fin. Therefore, the stability and compactness of the installation of the electrical connector can be effectively guaranteed. the
附图说明 Description of drawings
图1是本实用新型之第一实施例的分解示意图; Fig. 1 is the exploded schematic view of the first embodiment of the utility model;
图2是本实用新型之第一实施例的组合示意图; Fig. 2 is the combined schematic view of the first embodiment of the utility model;
图3是本实用新型之第一实施例的剖面示意图; Fig. 3 is the schematic cross-sectional view of the first embodiment of the utility model;
图4是本实用新型之第一实施例的散热管座立体示意图; Fig. 4 is a three-dimensional schematic diagram of the heat dissipation tube base of the first embodiment of the present invention;
图5是本实用新型之第一实施例的散热管座剖面示意图; Fig. 5 is a schematic cross-sectional view of the heat dissipation tube base of the first embodiment of the present invention;
图6是本实用新型之第二实施例的剖面示意图; Fig. 6 is a schematic cross-sectional view of a second embodiment of the utility model;
图7是本实用新型之第二实施例的散热管座示立体示意图; Fig. 7 is a three-dimensional schematic diagram of the heat dissipation pipe seat of the second embodiment of the present invention;
图8是本实用新型之散热管座另一实施施的立体示意图; Fig. 8 is a three-dimensional schematic diagram of another implementation of the heat dissipation pipe seat of the present invention;
图9是本实用新型之第三实施例的剖面示意图; Fig. 9 is a schematic cross-sectional view of a third embodiment of the present utility model;
图10是图9中局部A的放大示意图; Fig. 10 is an enlarged schematic diagram of part A in Fig. 9;
图11是本实用新型之第四实施例的剖面示意图。 Fig. 11 is a schematic cross-sectional view of the fourth embodiment of the present utility model.
附图标号说明: Explanation of reference numbers:
LED散热灯座100 散热模组10
LED cooling
散热管座1 导热管体111
Radiating pipe base 1 Heat
管腔1111 夹槽1112
环形沟槽1113 防转卡槽1114
宽面基板112 承载面1121
环形卡槽1122 空心凸台113
顶面1131 侧壁面1132
空腔1133 散热鳍片12
卡槽121 卡点122
台阶123 夹隙13 Step 123 Gap 13
灯罩20 环形凸肋21
环形沟槽22 底槽壁221 Annular groove 22 Bottom groove wall 221
电连接头30 开口31
嵌勾片32 外勾部321
Embedded
内勾部322 防转片33
具体实施方式 Detailed ways
下面结合附图与具体实施方式对本实用新型作进一步描述。 The utility model will be further described below in conjunction with the accompanying drawings and specific embodiments. the
请参阅图1至图5所示,系为本实用新型第一实施例之示意图,系公开一种全周光投射的LED散热灯座100,包括一散热模组10、一灯罩20以及一电连接头30,其中:
Please refer to Fig. 1 to Fig. 5, which are schematic diagrams of the first embodiment of the present utility model, which disclose a LED heat
散热模组10,系包括一散热管座11以及复数个嵌设于散热管座11上的散热鳍片12,该散热管座11通过挤压一次成型有一中空导热管体111、一宽面基板112以及一空心凸台113,该空心凸台113供LED发光单元结合;该宽面基板112下表面一体相连于导热管体111一端且该宽面基板外缘突伸于导热管体111外形成一承载面1121,该空心凸台113一体相连于宽面基板112上表面,该空心凸台113具有一顶面1131以及复数个一体相连于宽面基板112上且不同角度的侧壁面1132,本实施例侧壁面1132有六面,当然也如图8所示,侧壁面1132亦可为三面,在此不加予限制;由该侧壁面1131和顶面1132围构成一空腔1133,该空腔1133系与导热管体111的管腔1111相通,该导热管体111外周壁具有复数个夹槽1112,各散热鳍片12环绕嵌置于该夹槽1112内;所述夹槽1112系与导热管体111、宽面基板112及空心凸台113一次成型而成,这样可使加工更为简便,当然亦可先一次成型导热管体111、宽面基板112及空心凸台113,再于导热管体上进行二次加工夹槽,在此不加予限制。该导热管体111内壁面通过车床加工开设有环形沟槽1113和防转卡槽1114,该防转卡槽1114一端与环形沟槽1113交错,另一端延伸至导热管体111底端,以供电连接头30顶部对应卡入该环形沟槽1113、防转卡槽1114内进行定位。所述宽面基板112外缘壁通过车床加工开设有绕宽面基板112一周的环形卡槽1122,以供灯罩20卡装定位。
The
由于本实用新型散热管座11采用一次挤压成型,导热管体111的管壁厚度D1与空心凸台113的侧壁面1132和顶面1131厚度D2可依据LED功率大小进行调整,从成本考量,可将导热管体111和空心凸台113壁厚设计不同,当然为使散热效果更佳,使导热管体111的管壁厚度D1小于空心凸台113的侧壁面1132和顶面1131厚度D2,如此利用空心凸台113能够快速将发光元件热量传递至导热管体111上。
Since the heat
灯罩20系安装于散热模组10上方,该灯罩20内壁凸设有一环形凸肋21,利用该环形凸肋21卡于宽面基板112外周缘壁上的环形卡槽1122中。
The
电连接头30系安装于散热模组10下方,该电连接头30上端开口31,于开口31周围分布有复数个嵌勾片32和防转片33,该防转片33沿厚度方向相对嵌勾片32向外突出,以使防转片33能够与防转卡槽1114进行适配卡止;该嵌勾片32具有一外勾部321,该外勾部321卡于导热管体111的环形沟槽1113中,该防转片33系插入导热管体111的防转卡槽1114中进行卡止,实现防转效果。
The
因此,复数个LED发光单元分别结合于空心凸台113的侧壁面1132和顶面1131上形成多方向投射,其产生热量藉由空心凸台113传递至导热管体111、宽面基板112并进一步由散热鳍片12散去,进而达到散热效果。
Therefore, a plurality of LED light-emitting units are respectively combined on the
如图6、图7,系为本实用新型第二实施例之示意图,其中本实施例与前述实施例不同之处在于电连接头30系卡接于散热模组10的散热鳍片12下端部,各散热鳍片12的下部外侧凹设有一卡槽121,对应电连接头30上端开口31,于开口31周围分布有复数个嵌勾片32,该嵌勾片32具有一内勾部322,该内勾部322对应紧配于散热鳍片12的卡槽121中,本实施例中散热模组10同前述实施例一样,亦是采用挤压一次成型导热管体111、宽面基板112以及空心凸台113,由于电连接头30与散热鳍片12卡接,故本实施例中导热管体111长度略短于前述实施例,其它诸如灯罩20与散热模组10卡接同前述实施例,在此不加予赘述。
As shown in Figure 6 and Figure 7, it is a schematic diagram of the second embodiment of the present invention, wherein the difference between this embodiment and the previous embodiment is that the
如图9、图10所示,系为本实用新型第三实施例之示意图,其中散热管座11同上述实施例亦为采用挤压一次成型导热管体111、宽面基板112以及空心凸台113,电连接头30与导热管体111卡接方式与第一种实施例相同,唯不同之处在于灯罩20与散热管座模组10的散热鳍片12进行卡装,其中该灯罩20外壁凹设有一环形沟槽22,对应各散热鳍片12的上部内侧凸伸有一卡点122,相邻散热鳍片12的卡点122串连形成一供环形沟槽22卡装的环形凸台,供灯罩20卡接。进一步,为使灯罩20卡接效果更好,可在各散热鳍片12的上部内侧凸伸有台阶123,相邻散热鳍片12的台阶123串连形成一供宽面基板112的承载面1121安置的支撑面,所述承载面1121位于支撑面上方且与各散热鳍片12的卡点122之间形成有一夹隙13,该灯罩20之环形沟槽22的底槽壁221叠置于承载面1121上且紧配于夹隙13中,使灯罩20更紧凑与散热鳍片12结合。再如图11所示,系为本实用新型第四实施例之示意图,其中灯罩20与散热鳍片12结合方式与第三实施例相同,电连接头30系与散热鳍片12底部结合方式与第二实施例相同,采用外卡式固定,在此不加予详述。
As shown in Figure 9 and Figure 10, it is a schematic diagram of the third embodiment of the present invention, in which the heat
本实用新型主要设计在于散热模组中散热管座系通过挤压一次成型有导热管体、宽面基板以及具有多个不同角度供LED发光单元结合的空心凸台,导热管体围绕嵌置散热鳍片,藉此可实现多方向进行投射,尤其是可根据LED发光单元功率大小,可对导热管体、空心凸台壁厚进行调整,使散热效果提升,加工方便,生产效率可大大提高。 The main design of the utility model is that the heat-dissipating pipe seat in the heat-dissipating module is extruded once to form a heat-conducting pipe body, a wide-faced substrate, and a plurality of hollow bosses with different angles for the combination of LED light-emitting units. The heat-conducting pipe body surrounds the embedded heat dissipation The fins can be used to project in multiple directions, especially according to the power of the LED light-emitting unit, the wall thickness of the heat-conducting pipe body and the hollow boss can be adjusted, so that the heat dissipation effect is improved, the processing is convenient, and the production efficiency can be greatly improved. the
以上所述,仅是本实用新型较佳实施例而已,并非对本实用新型的技术范围作任何限制,故凡是依据本实用新型的技术实质对以上实施例所作的任何细微修改、等同变化与修饰,均仍属于本实用新型技术方案的范围内。 The above are only preferred embodiments of the present utility model, and do not limit the technical scope of the present utility model in any way, so any minor modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present utility model, All still belong to within the scope of the technical solution of the utility model. the
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CN103123104A (en) * | 2013-02-05 | 2013-05-29 | 东莞汉旭五金塑胶科技有限公司 | Light-emitting diode (LED) radiating lamp holder capable of projecting all-round light and radiating module set thereof |
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CN103123104A (en) * | 2013-02-05 | 2013-05-29 | 东莞汉旭五金塑胶科技有限公司 | Light-emitting diode (LED) radiating lamp holder capable of projecting all-round light and radiating module set thereof |
CN103123104B (en) * | 2013-02-05 | 2015-11-25 | 东莞汉旭五金塑胶科技有限公司 | The LED cooling lamp holder of all-round light projection and heat radiation module thereof |
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