CN203232772U - Inductive element - Google Patents
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- CN203232772U CN203232772U CN 201320232528 CN201320232528U CN203232772U CN 203232772 U CN203232772 U CN 203232772U CN 201320232528 CN201320232528 CN 201320232528 CN 201320232528 U CN201320232528 U CN 201320232528U CN 203232772 U CN203232772 U CN 203232772U
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Abstract
Description
技术领域technical field
本实用新型涉及一种被动电子元件(passive electronic component),且特别涉及一种电感元件(inductor)。The utility model relates to a passive electronic component, and in particular to an inductor.
背景技术Background technique
现今有些电感元件包括磁芯(magnetic core)与多条卷绕(wrapping)于此磁芯的绕线(winding),其中这些绕线多半是以手工方式卷绕在磁芯上,以形成线圈回路(coil circuit)。然而,这种手工方式不仅费时,而且容易制作出错误的绕线,例如绕线的圈数不足或过多,或是绕线的卷绕方向错误,从而制造出不良的电感元件。此外,对于小型电感元件而言,由于小型电感元件具有小体积的磁芯,所以很难采用上述手工方式在此磁芯上卷绕多条绕线。Some inductive components today include a magnetic core and a plurality of windings wound around the magnetic core. Most of these windings are wound on the magnetic core by hand to form a coil loop. (coil circuit). However, this manual method is not only time-consuming, but also easy to make wrong windings, such as insufficient or too many turns of the windings, or wrong winding directions of the windings, thus producing defective inductors. In addition, for a small inductance element, since the small inductance element has a magnetic core with a small volume, it is difficult to wind a plurality of winding wires on the magnetic core by the above-mentioned manual method.
实用新型内容Utility model content
本实用新型提供一种电感元件,其线圈回路是由线路基板与多条导线连接而形成。The utility model provides an inductance element, the coil loop of which is formed by connecting a circuit substrate with a plurality of wires.
本实用新型其中一实施例提出一种电感元件,其包括一感磁件、一线路基板、多条导线、一壳体以及一介质。线路基板包括一绝缘层、多条走线(trace)以及多个连接垫(pad),其中绝缘层具有一平面,而感磁件配置在平面上。这些走线与这些连接垫形成在平面与感磁件之间,其中各条走线经过感磁件而连接其中二个连接垫。各条导线跨过感磁件而连接其中二个连接垫,其中这些走线、这些连接垫以及这些导线形成一卷绕于感磁件的线圈回路。壳体配置在平面上,并罩盖感磁件与这些导线,其中壳体与线路基板之间形成一腔室。介质密封于腔室内,并且包覆感磁件与这些导线。One embodiment of the present invention provides an inductance element, which includes a magnetic sensing element, a circuit substrate, a plurality of wires, a housing, and a medium. The circuit substrate includes an insulating layer, a plurality of traces and a plurality of connection pads, wherein the insulating layer has a plane, and the magnetic sensing element is arranged on the plane. The traces and the connection pads are formed between the plane and the magnetic sensing element, wherein each trace passes through the magnetic sensing element and connects two of the connection pads. Each wire crosses the magnetic sensing element and connects two of the connection pads, wherein the traces, the connection pads and the wires form a coil loop wound around the magnetic sensing element. The casing is arranged on a plane and covers the magnetic sensing element and the wires, wherein a cavity is formed between the casing and the circuit substrate. The medium is sealed in the chamber and covers the magnetic sensing element and the wires.
换句话说,本实用新型提供一种电感元件,该电感元件包括:感磁件;线路基板,包括绝缘层、多条走线以及多个连接垫,其中该绝缘层具有平面,该感磁件配置在该平面上,该多条走线与该多个连接垫形成在该平面与该感磁件之间,其中各该走线经过该感磁件而连接其中二个连接垫;多条导线,各该导线跨过该感磁件而连接其中二个连接垫,其中该多条走线、该多个连接垫以及该多条导线形成卷绕于该感磁件的线圈回路;壳体,配置在该平面上,并罩盖该感磁件与该多条导线,其中该壳体与该线路基板之间形成腔室;以及介质,密封于该腔室内,并且包覆该感磁件与该多条导线。In other words, the utility model provides an inductive element, the inductive element includes: a magnetic sensing part; a circuit substrate, including an insulating layer, a plurality of wiring lines and a plurality of connection pads, wherein the insulating layer has a plane, and the magnetic sensing part Arranged on the plane, the plurality of wires and the plurality of connecting pads are formed between the plane and the magnetic sensing element, wherein each of the routing lines passes through the magnetic sensing element to connect two of the connecting pads; a plurality of wires , each of the wires straddles the magnetic sensing part and connects two of the connection pads, wherein the plurality of traces, the plurality of connection pads and the plurality of wires form a coil loop wound around the magnetic sensing part; the casing, arranged on the plane, and covering the magnetic sensing element and the plurality of wires, wherein a chamber is formed between the housing and the circuit substrate; and a medium, sealed in the chamber, and covering the magnetic sensing element and the plurality of wires. The multiple wires.
较佳地,该介质为弹性胶、绝缘油或填充气体。Preferably, the medium is elastic glue, insulating oil or filling gas.
较佳地,该介质包括至少二填充材料,其中一个填充材料的物质状态不同于另一个填充材料的物质状态。Preferably, the medium comprises at least two filler materials, wherein one filler material is in a different state of matter than the other filler material.
较佳地,该至少二填充材料的其中之一为弹性胶、绝缘油或填充气体。Preferably, one of the at least two filling materials is elastic glue, insulating oil or filling gas.
较佳地,该电感元件还包括至少一密封体,而该壳体具有至少一开口,其中该至少一密封体填充该至少一开口。Preferably, the inductor element further includes at least one sealing body, and the casing has at least one opening, wherein the at least one sealing body fills the at least one opening.
较佳地,该壳体为金属壳、塑料壳、陶瓷壳或纤维材料壳。Preferably, the casing is a metal casing, a plastic casing, a ceramic casing or a fiber material casing.
较佳地,该壳体包括壳部以及导电膜,其中该导电膜附着于该壳部。Preferably, the housing includes a shell and a conductive film, wherein the conductive film is attached to the shell.
较佳地,该电感元件还包括连接该感磁件的绝缘接合层,而该绝缘接合层位于该感磁件与该多条走线之间。Preferably, the inductance element further includes an insulating bonding layer connected to the magnetic sensing element, and the insulating bonding layer is located between the magnetic sensing element and the plurality of wires.
较佳地,该线路基板还包括保护层,该保护层覆盖该多条走线,并暴露该多个连接垫,而该感磁件固定在该保护层上。Preferably, the circuit substrate further includes a protection layer, the protection layer covers the plurality of wires and exposes the plurality of connection pads, and the magnetic sensing element is fixed on the protection layer.
较佳地,该线路基板还包括至少二个外部接垫与至少二根导电柱,各该导电柱连接其中一个外部接垫与其中一个连接垫。Preferably, the circuit substrate further includes at least two external pads and at least two conductive pillars, each of which is connected to one of the external pads and one of the connection pads.
较佳地,该感磁件的形状为环形体,而该感磁件围绕环口,其中一些连接垫位于该环口内,而其他连接垫位于该环口外,各该导线跨过该感磁件而连接其中一个位于该环口内的连接垫以及其中一个位于该环口外的连接垫,而各该走线经过该感磁件而连接其中一个位于该环口内的连接垫以及其中一个位于该环口外的连接垫,以形成该线圈回路。Preferably, the shape of the magnetic sensing part is a ring, and the magnetic sensing part surrounds the ring opening, some of the connection pads are located inside the ring opening, and other connection pads are located outside the ring opening, and each of the wires passes through the magnetic sensing part And connect one of the connection pads located in the ring opening and one of the connection pads located outside the ring opening, and each of the traces passes through the magnetic sensing part to connect one of the connection pads located in the ring opening and one of them outside the ring opening connection pads to form the coil loop.
较佳地,该多个连接垫沿着该感磁件而呈双同心圆状排列。或者,该环形体为方框体或环体。Preferably, the plurality of connection pads are arranged in double concentric circles along the magnetic sensing element. Alternatively, the annular body is a square frame or an annular body.
基于上述,在本实用新型的电感元件中,这些导线以及线路基板能形成卷绕于感磁件的线圈回路,以使本实用新型的电感元件能产生感应电动势(induced electromotive force)而得以运作。Based on the above, in the inductive element of the present invention, the wires and the circuit substrate can form a coil loop wound around the magnetic sensing element, so that the inductive element of the present invention can generate induced electromotive force to operate.
为让本实用新型的特征和有益效果能更明显易懂,下文特举实施例,并配合所附附图,作详细说明如下。In order to make the features and beneficial effects of the present invention more comprehensible, the following specific examples are given together with the accompanying drawings and described in detail as follows.
附图说明Description of drawings
图1A是本实用新型一实施例电感元件的剖面示意图;Fig. 1A is a schematic cross-sectional view of an inductance element according to an embodiment of the present invention;
图1B是图1A中的电感元件在移除壳体与介质后的俯视示意图;FIG. 1B is a schematic top view of the inductance element in FIG. 1A after removing the housing and the medium;
图1C是图1B中的电感元件的立体示意图;Fig. 1C is a three-dimensional schematic diagram of the inductance element in Fig. 1B;
图2A是本实用新型另一实施例;电感元件的感磁件的立体示意图;Fig. 2A is another embodiment of the utility model; a three-dimensional schematic diagram of a magnetically sensitive part of an inductance element;
图2B是本实用新型另一实施例;电感元件的感磁件的立体示意图;Fig. 2B is another embodiment of the present invention; a three-dimensional schematic diagram of a magnetically sensitive part of an inductance element;
图3A是本实用新型另一实施例;电感元件的剖面示意图。Fig. 3A is another embodiment of the utility model; a schematic cross-sectional view of an inductance element.
【主要元件附图标记说明】[Description of reference signs of main components]
100、300:电感元件100, 300: Inductive element
110a、110b、110c、310:感磁件110a, 110b, 110c, 310: magnetic sensing parts
120、320:线路基板120, 320: circuit substrate
122:绝缘层122: insulation layer
122b:底面122b: bottom surface
122s:平面122s: plane
124p:连接垫124p: connection pad
124t:走线124t: wiring
126:外部接垫126: External pad
128:导电柱128: Conductive column
129:保护层129: protective layer
129h、152h:开口129h, 152h: opening
130:导线130: wire
142、144:填充材料142, 144: filling material
150、250:壳体150, 250: Shell
154:接合层154: bonding layer
156:密封体156: sealing body
160:绝缘接合层160: insulating bonding layer
140、240:介质140, 240: Medium
251:壳部251: shell
252:导电膜252: Conductive film
C1:腔室C1: chamber
H1:环口H1: ring mouth
具体实施方式Detailed ways
图1A是本实用新型一实施例电感元件的剖面示意图。请参阅图1A,本实施例的电感元件100包括感磁件110a、线路基板120、多条导线130、介质140以及壳体150。感磁件110a、导线130以及壳体150皆配置在线路基板120上,而壳体150罩盖感磁件110a与这些导线130。壳体150与线路基板120之间会形成腔室(cavity)C1,而介质140位于壳体150内,并且密封于腔室C1内,其中介质140会包覆感磁件110a与这些导线130。FIG. 1A is a schematic cross-sectional view of an inductance element according to an embodiment of the present invention. Please refer to FIG. 1A , the
线路基板120包括绝缘层122、多条走线124t以及多个连接垫124p,其中绝缘层122具有平面122s,而感磁件110a与壳体150皆配置在平面122s上。这些走线124t与这些连接垫124p形成在平面122s上,而且更形成在平面122s与感磁件110a之间,而这些走线124t会连接这些连接垫124p。The
线路基板120可还包括至少二个外部接垫126与至少二根导电柱128(仅表示一个)。详细而言,绝缘层122还具有相对于平面122s的底面122b,其中导电柱128位于绝缘层122中,而外部接垫126位于底面122b。因此,外部接垫126与走线124t分别位于绝缘层122的相对二面。从图1A来看,线路基板120实质上为双面线路板(double-sidedwiring board),即线路基板120具有二层线路层:一层包括走线124t与连接垫124p,另一层包括外部接垫126。此外,各根导电柱128连接其中一个外部接垫126与其中一个连接垫124p,如图1A所示。The
不过,需要说明的是,在其他实施例中,线路基板120可以只具有一层线路层,或者是具有三层或三层以上的线路层。也就是说,线路基板120实质上可以是单面线路板(single-sided wiring board)或多层线路板(multilayer wiring board),其中上述多层线路板还可以是高密度内联机(High Density Interconnect)线路板。所以,线路基板120所具有的线路层的数量并不限制。另外,在线路基板120为单面线路板的实施形态中,线路基板120可以不具有任何导电柱128,而外部接垫126、走线124t以及连接垫124p可皆位于平面122s上,其中这些外部接垫126皆位于壳体150外,并可经由一些走线124t而电连接一些连接垫124p。However, it should be noted that in other embodiments, the
电感元件100可以还包括绝缘接合层160。绝缘接合层160连接感磁件110a,并且位于感磁件110a与这些走线124t之间。绝缘接合层160可将电感元件100固定在平面122s上。详细而言,绝缘接合层160可以是胶材(adhesive),其例如是固体胶材(例如双面胶)或硬化胶,其中此硬化胶例如是热固型硬化胶或紫外光硬化胶。所以,电感元件100可以利用黏合(sticking)的方式固定在线路基板120上。不过,除了绝缘接合层160之外,电感元件100也可采用其他方式固定在线路基板120上。例如,电感元件100可利用螺丝而锁固在线路基板120上。或者,电感元件100也可利用铆钉或卡扣而固定在线路基板120上。The
壳体150可以利用接合层154而固定在平面122s上。详细而言,接合层154可为胶材,且接合层154与绝缘接合层160二者可以是同一种类的胶材,所以接合层154能将壳体150黏合在线路基板120上。不过,需要说明的是,接合层154与绝缘接合层160二者也可以是不同种类的胶材。举例而言,接合层154可以是硬化胶(例如热固型硬化胶或紫外光硬化胶),而绝缘接合层160可以是固体胶材(例如双面胶)。此外,壳体150也可采用其他方式固定在线路基板120上。例如,壳体150可利用螺丝锁固、铆钉或卡扣而固定在线路基板120上。The
构成壳体150的材料有多种。举例来说,壳体150可以用金属、陶瓷、玻璃、塑料或纤维材料来制成,其中此塑料可以是聚甲基丙烯酸甲酯(Polymethylmethacrylate,简称PMMA,俗称压克力,Acrylic)或ABS(Acrylonitrile Butadiene Styrene,简称ABS)树脂等质地较硬的塑料材料,而纤维材料例如是木材(wood)、纸材(例如厚纸板)、碳纤维或玻璃纤维。因此,壳体150可以是金属壳、塑料壳、陶瓷壳、纸壳、木壳、玻璃壳或碳纤维壳。There are many kinds of materials constituting the
壳体150罩盖感磁件110a以及这些导线130,以使壳体150能保护感磁件110a与导线130,减少感磁件110a或导线130因撞击而损坏的机率。此外,当壳体150为金属壳或具导电性的碳纤维壳时,壳体150可具有抵挡电磁波(Electromagnetic Radiation,EMR)的能力,以降低电磁干扰(Electromagnetic Interference,EMI)对电感元件100运作的影响。此外,构成壳体150的材料可以是磁化率(magneticsusceptibility)偏低的材料,即壳体150可采用铁磁性材料(ferromagneticmaterial)及铁氧磁性材料(ferrimagnetic material)以外的材料来制作,以避免在电感元件100的运作中,壳体150感应出较大的磁场。如此,可减弱外部磁场对电感元件100的干扰。The
介质140充满在腔室C1内,并包括二种填充材料142与填充材料144。在图1A的实施例中,填充材料142可以完全包覆感磁件110a与导线130,但在其他实施例中,填充材料142可以局部包覆感磁件110a与导线130,即感磁件110a与导线130二者的一部分没有被填充材料142包覆。二种填充材料142与填充材料144的物质状态(state of matter)可以彼此不同。举例来说,在本实施例中,填充材料142可以是液体材料,其例如是植物油或矿物油(例如硅油)等绝缘油,而填充材料144可以是气体材料,其例如是空气、惰性气体(noble gas)或氮气(nitrogen)等填充气体。The medium 140 is filled in the chamber C1 and includes two filling
除了液体材料与气体材料之外,二种填充材料142与填充材料144其中至少一者可为固体材料。详细而言,填充材料142可以是弹性胶,其例如是具有室温硬化特性的双料成型橡胶(two-part room temperaturecuring rubber)。这种弹性胶可由两种以上的材料混合而形成,且在硬化之后,这种弹性胶的硬度在日本工业规格A(Japanese IndustrialStandards A,JIS-A)的标准下是低于70度,其中上述形成弹性胶的材料可为液体材料或胶状材料(例如宾汉流体,Bingham plastic)。所以,硬化后的弹性胶仍具有弹性。此外,弹性胶在硬化后可以是透明的。In addition to the liquid material and the gas material, at least one of the two filling
需要说明的是,虽然在图1A所示的实施例中,介质140包括二种填充材料142与填充材料144,但在其他实施例中,介质140可以包括三种或三种以上填充材料,其中一种填充材料物质状态可以不同于其他填充材料。例如,其中一种填充材料可为上述弹性胶,其他两种则可以分别是绝缘油与填充气体。此外,介质140的其中至少二种填充材料的物质状态可以彼此相同,而在本实施例中,填充材料142与144二者的物质状态可以彼此相同。例如,填充材料142与填充材料144二者皆可以是绝缘油,其中填充材料142为矿物油,而填充材料144为植物油。It should be noted that, although in the embodiment shown in FIG. 1A , the medium 140 includes two filling
电感元件100可以还包括二个密封体156,而壳体150可以具有二个开口152h。这些密封体156分别填入于这些开口152h,而开口152h可以用来做为填入介质140的填充材料(例如填充材料142与填充材料144)的入口。由于上述填充材料可以是液体材料(例如绝缘油)或弹性胶,其中形成弹性胶的材料可为液体材料或胶状材料,因此在感磁件110a、导线130以及壳体150皆配置在平面122s上后,可将上述填充材料或形成此填充材料的材料(例如形成弹性胶的材料)从开口152h填入腔室C1内,以形成介质140。之后,在开口152h内形成密封体156,以封住开口152h,避免腔室C1内的介质140从开口152h漏出。此外,密封体156可为硬化胶(例如热固型硬化胶或紫外光硬化胶),并可用点胶机来形成。The
在本实施例中,电感元件100所包括的密封体156的数量为至少两个,而壳体150具有至少二个开口152h,其中这些密封体156个别地填入这些开口152h。由于壳体150具有至少二个开口152h,因此在填入介质140的填充材料的过程中,至少一个开口152h可用来排出腔室C1内的流体(例如空气),以使填充材料(如填充材料142、144)能顺利地填入腔室C1内。In this embodiment, the
然而,需要说明的是,在其他实施例中,壳体150所具有的开口152h的数量可以仅为一个,而电感元件100所包括的密封体156的数量也可仅为一个。因此,图1A所示的开口152h与密封体156的数量仅供举例说明,并没有限制开口152h以及密封体156二者的数量。However, it should be noted that, in other embodiments, the
图1B是图1A中的电感元件在移除壳体与介质后的俯视示意图,而图1C是图1B中的电感元件的立体示意图,其中图1A是从图1B中的线A-A的剖示图。请参阅图1A至图1C,感磁件110a的形状可以是环形体,例如环体(toroid),所以感磁件110a围绕环口H1。一些连接垫124p位于环口H1内,而其他连接垫124p位于环口H1外,因此连接垫124p会沿着感磁件110a而呈双同心环状(two concentric rings)排列。此外,从图1A与图1C来看,可以得知感磁件110a的截面形状为矩形,如图1A所示。Fig. 1B is a schematic top view of the inductive element in Fig. 1A after removing the housing and the medium, and Fig. 1C is a schematic perspective view of the inductive element in Fig. 1B, wherein Fig. 1A is a cross-sectional view from line A-A in Fig. 1B . Referring to FIG. 1A to FIG. 1C , the shape of the
感磁件110a可由铁磁性材料或铁氧磁性材料所制成。当感磁件110a是由铁磁性材料制成时,感磁件110a可以是金属块体,其材料例如是铁、钴、镍或镍铁合金等铁磁性金属。当感磁件110a是由铁氧磁性材料所制成时,感磁件110a可以是陶瓷块体,其例如含有氧化铁等铁氧磁性材料。此外,在本实施例中,感磁件110a的形状为环形体,但在其他实施例中,感磁件110a也可以具有其他形状,例如条状体、板状体或E字状体,所以感磁件110a的形状不一定要限制成环形体。The
各条导线130跨过感磁件110a连接其中二个连接垫124p,而各条走线124t经过感磁件110a而连接其中二个连接垫124p。详细而言,各条导线130连接其中一个位于环口H1内的连接垫124p以及其中一个位于环口H1外的连接垫124p,而各条走线124t经过感磁件110a而连接其中一个位于环口H1内的连接垫124p以及其中一个位于环口H1外的连接垫124p。如此,走线124t、连接垫124p以及导线130可形成卷绕于感磁件110a的线圈回路。此外,这些导线130可用打线接合(wirebonding)来形成,以使电感元件100适合用来制作成小型离散元件,其例如是适用于表面黏着技术(Surface Mount Technology,SMT)的电子元件。Each
外部接垫126可以经由导电柱128来电连接于连接垫124p,而外部接垫126可作为焊接用的焊垫。利用外部接垫126,电感元件100可以焊接于线路板(例如主板)上,而电信号能从这些外部接垫126在前述线路板与电感元件100之间传递。此外,连接导电柱128的连接垫124p不会既连接导线130,又连接走线124t。以图1A及图1B所示的实施例为例,连接导电柱128的这些连接垫124p皆仅连接导线130,而不连接任何走线124t。The
基于上述,利用线路基板120以及这些连接走线124t与连接垫124p的导线130,可以形成卷绕于感磁件110a的线圈回路,从而能产生感应电动势。与公知的以手工方式制作线圈回路的电感元件相比较而言,上述实施例的电感元件100可以促进制造时间的缩短以及合格率(yield)的提高。此外,由于导线130可用打线接合来形成,而打线接合适合用来制造小体积的电子元件(例如封装芯片),所以电感元件100也能应用于小型电感元件的制造。Based on the above, using the
特别一提的是,在以上所述的介质140中,填充材料(如两种填充材料142与填充材料144)可为液体材料或气体材料。或者,填充材料可为硬度低于70度(在JIS-A的标准下)的弹性胶。因此,当电感元件100运作时,介质140可允许感磁件110a的体积因磁致伸缩效应(magnetostrictive effect)而变化。如此,电感元件100的电感值不会因为感磁件110a的体积变化被过度抑制而有所影响。In particular, in the medium 140 mentioned above, the filling material (such as the two filling
图2A是本实用新型另一实施例电感元件的感磁件的立体示意图。请参阅图2A,感磁件110b的形状为环形体,而且也是环体,但是有别于图1A与图1C中的感磁件110a,感磁件110b的形状像是甜甜圈的形状。也就是说,感磁件110b的截面形状为圆形或椭圆形(如图2A所示)。此外,感磁件110b可以跟前述实施例中的感磁件110a替换。FIG. 2A is a three-dimensional schematic diagram of a magnetic sensing part of an inductance element according to another embodiment of the present invention. Please refer to FIG. 2A , the shape of the
图2B是本实用新型另一实施例电感元件的感磁件的立体示意图。请参阅图2B,感磁件110c的形状为方框体。也就是说,感磁件110c的截面形状为矩形(如图2B所示)。此外,感磁件110c也可以跟前述实施例中的感磁件110a替换,因此电感元件100的感磁件可以选用以上感磁件110a、110b以及110c其中一者。FIG. 2B is a three-dimensional schematic diagram of a magnetic sensing part of an inductance element according to another embodiment of the present invention. Please refer to FIG. 2B , the shape of the
图3A是本实用新型另一实施例电感元件的剖面示意图。请参阅图3A,本实施例的电感元件300与图1A至图1C所示的电感元件100相似。例如,电感元件300也包括感磁件310,而感磁件310为前述感磁件110a、110b及110c其中一者。不过,电感元件300的壳体250、介质240以及线路基板320与前述实施例的壳体150、介质140以及线路基板120之间存有一些差异,而以下将针对这些差异进行详细说明。至于电感元件300与100二者的相同特征,原则上则不再重复赘述以及表示于图3A中。FIG. 3A is a schematic cross-sectional view of an inductor element according to another embodiment of the present invention. Please refer to FIG. 3A , the
有别于前述图1A所示的实施例,在电感元件300中,介质240只有一种填充材料,而介质240可以是气体材料、固体材料或液体材料,其中介质240可以是图1A至图1C实施例中的弹性胶、绝缘油或填充气体。此外,介质240可以填满壳体250与线路基板320之间形成的腔室(图3A未标示),即弹性胶、绝缘油以及填充气体其中之一可将上述腔室填满。此外,本实施例这种单一材料的介质240可以跟前述实施例的介质140替换,即电感元件100的介质140可以只具有单一一种填充材料。Different from the previous embodiment shown in FIG. 1A, in the
壳体250包括壳部251以及导电膜252,其中导电膜252附着于壳部251,而壳部251罩盖感磁件310与导线130,并与线路基板320之间会形成上述腔室。在本实施例中,导电膜252披覆(coating)于壳部251的外表面,如图3A所示。导电膜252可以是金属膜,其可用喷镀、溅镀、化学镀或电镀等方法来形成。利用导电膜252,壳体150可具有抵挡电磁波(EMR)的能力,以降低电磁干扰(EMI)对电感元件300运作的影响。此外,在其他实施例中,导电膜252可以披覆于壳部251的内表面,或是内外表面都覆盖。如此,也能达到降低电磁干扰的效果。另外,壳部251与壳体150二者可用相同的材料制作而成。The
需要说明的是,在本实施例中,由于介质240只具有单一一种填充材料,即介质240是由单一一种材料,例如上述弹性胶或填充气体,所形成,因此在介质240是由弹性胶或填充气体所形成的条件下,可以在壳体250配置在线路基板320上以前,先在壳体250内填入介质240。例如,先在壳体250内形成弹性胶。之后,再将壳体250配置在线路基板320上,以密封介质240在壳体250内。因此,纵使壳体250不具有任何开口,介质240也能填入在腔室内。此外,壳体250可以与图1A中的壳体150替换。It should be noted that, in this embodiment, since the medium 240 only has a single filling material, that is, the medium 240 is formed by a single material, such as the above-mentioned elastic glue or filling gas, so the medium 240 is Under the condition of being formed by elastic glue or filling gas, the medium 240 can be filled in the
线路基板320的结构与线路基板120的结构相似。然而,线路基板320在结构上仍与线路基板120之间存有差异,其在于线路基板320还包括保护层129。详细而言,保护层129覆盖走线124t与绝缘层122的平面122s,而感磁件310固定在保护层129上。例如,感磁件310可利用绝缘接合层160或其他方式固定在保护层129上,而前述其他方式可以是螺丝锁固、卡扣或铆钉。The structure of the
承上所述,保护层129可以是防焊层(solder mask),并且具有暴露这些连接垫124p的开口129h。在本实施例中,保护层129可以局部覆盖连接垫124p,所以保护层129与连接垫124p之间的结构可为防焊层定义(Solder Mask Defined,SMD)。不过,在其他实施例中。保护层129可以完全暴露连接垫124p,而不覆盖也不接触连接垫124p,即保护层129与连接垫124p之间的结构可为非防焊层定义(Non-SolderMask Defined,NSMD)。As mentioned above, the
需要说明的是,本实施例的线路基板320可以应用于图1A中的电感元件100,即线路基板320可以与图1A中的线路基板120替换。此外,在以上附图所揭示的线路基板120与320中,虽然线路基板120与320的线路结构仅表示走线124t、导电柱128、连接垫124p以及外部接垫126,但在其他实施例中,线路基板120与320的线路结构可以还包括其他线路。例如,线路基板120或320可以是系统级封装(Systemin Package,SiP)用的载板,所以线路基板120或320可具有线圈回路以外的其他线路。因此,本实用新型不仅能用来制造离散电感元件,也可以用来制造含有电感器的封装元件(例如系统级封装元件)。It should be noted that the
以上所述仅为本实用新型的较佳可行实施例,凡依本实用新型所做的均等变化与修饰,皆应属本实用新型所涵盖范围。The above descriptions are only preferred feasible embodiments of the present utility model, and all equivalent changes and modifications made according to the present utility model shall fall within the scope of the present utility model.
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US20210356318A1 (en) * | 2019-01-31 | 2021-11-18 | Taiyo Yuden Co., Ltd. | Vibration sensor |
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