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CN203216257U - Pushed slab kiln for compounding and sintering vanadium nitride through microwave-electric hybrid heating - Google Patents

Pushed slab kiln for compounding and sintering vanadium nitride through microwave-electric hybrid heating Download PDF

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CN203216257U
CN203216257U CN2013200596129U CN201320059612U CN203216257U CN 203216257 U CN203216257 U CN 203216257U CN 2013200596129 U CN2013200596129 U CN 2013200596129U CN 201320059612 U CN201320059612 U CN 201320059612U CN 203216257 U CN203216257 U CN 203216257U
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徐助要
邓贱牛
罗军胜
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HUNAN THERSUN THERMAL ENERGY TECHNOLOGY Co Ltd
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Abstract

本实用新型公开了一种氮化钒微波、电混合加热合成烧成推板窑,在推板窑本体上依次对接设有进窑气密室(1)、微波抑制炉体(2)、微波干燥炉体(3)、微波低温升温炉体(4)、微波低温保温炉体(5)、微波中温升温炉体(6)、电加热高温升温炉体(7)、电加热高温保温炉体(8)、缓冷炉体(9)、水冷炉体(10)和出窑气密室(11)。本实用新型是一种反应速度快,处理材料品质高、加热匹配性能高、能量效率高的氮化钒微波、电混合加热合成烧成推板窑。

Figure 201320059612

The utility model discloses a vanadium nitride microwave and electric mixed heating and firing pusher kiln. The pusher kiln body is sequentially connected with a kiln airtight chamber (1), a microwave suppression furnace body (2), and a microwave drying oven. Furnace body (3), microwave low temperature heating furnace body (4), microwave low temperature holding furnace body (5), microwave medium temperature heating furnace body (6), electric heating high temperature heating furnace body (7), electric heating high temperature holding furnace body ( 8), slow cooling furnace body (9), water-cooled furnace body (10) and kiln outlet airtight chamber (11). The utility model is a vanadium nitride microwave and electric hybrid heating synthesis firing pusher kiln with fast reaction speed, high quality of processing materials, high heating matching performance and high energy efficiency.

Figure 201320059612

Description

一种氮化钒微波、电混合加热合成烧成推板窑A vanadium nitride microwave and electric hybrid heating synthesis firing pusher kiln

技术领域technical field

本实用新型涉及一种推板窑,特别是涉及一种氮化钒微波、电混合加热合成烧成推板窑。The utility model relates to a pusher kiln, in particular to a pusher kiln for vanadium nitride microwave and electric mixed heating synthesis firing.

背景技术Background technique

氮在含钒非调质钢中以化合物的形式存在,主要作用是加强了钒的沉淀强化和细化晶粒的效果,从而提高了钢的强度和焊接等性能,节省了钒的用量。直接添加氮化钒可同时加入氮和钒,工艺简单并且有较高收率,因此得到越来越多的应用。Nitrogen exists in the form of compounds in vanadium-containing non-quenched and tempered steel, and its main function is to strengthen the effect of vanadium precipitation strengthening and grain refinement, thereby improving the strength and welding properties of the steel, and saving the amount of vanadium. The direct addition of vanadium nitride can add nitrogen and vanadium at the same time, the process is simple and has a high yield, so it has been used more and more.

常规氮化钒的制备,采用在真空炉或常压连续式电炉中进行高温碳热还原和渗氮处理。真空法工艺复杂,生产率低;常压连续式电炉法虽然生产率高,工艺简单,但是产品温度不均匀,保温材料损耗严重,同时电耗较高。The preparation of conventional vanadium nitride adopts high-temperature carbothermal reduction and nitriding treatment in a vacuum furnace or an atmospheric continuous electric furnace. The vacuum method has complicated process and low productivity; although the normal pressure continuous electric furnace method has high productivity and simple process, the product temperature is uneven, the insulation material loss is serious, and the power consumption is high.

实用新型内容Utility model content

本实用新型所要解决的技术问题是提供一种反应速度快,处理材料品质高、加热匹配性能高、能量效率高的氮化钒微波、电混合加热合成烧成推板窑。The technical problem to be solved by the utility model is to provide a vanadium nitride microwave and electric hybrid heating synthesis firing pusher kiln with fast reaction speed, high quality of processing materials, high heating matching performance and high energy efficiency.

为了解决上述技术问题,本实用新型提供的氮化钒微波、电混合加热合成烧成推板窑,包括推板窑本体,在所述的推板窑本体上依次对接设有进窑气密室、微波抑制炉体、微波干燥炉体、微波低温升温炉体、微波低温保温炉体、微波中温升温炉体、电加热高温升温炉体、电加热高温保温炉体、缓冷炉体、水冷炉体和出窑气密室,所述的电加热高温升温炉体与微波中温升温炉体连接处设有微波屏蔽装置,在所述的微波干燥炉体、微波低温升温炉体、微波低温保温炉体和微波中温升温炉体上设有微波馈能系统,在所述的电加热高温升温炉体和电加热高温保温炉体上设有电加热系统,所述的微波馈能系统连接有冷却水系统,所述的推板窑本体设有测温系统、保温系统、耐火材料、排气系统、气氛系统和控制系统。In order to solve the above-mentioned technical problems, the vanadium nitride microwave and electric hybrid heating and firing pusher kiln provided by the utility model include a pusher kiln body, and the kiln airtight chamber, Microwave suppression furnace, microwave drying furnace, microwave low temperature heating furnace, microwave low temperature holding furnace, microwave medium temperature heating furnace, electric heating high temperature heating furnace, electric heating high temperature holding furnace, slow cooling furnace, water cooling furnace And out of the kiln airtight chamber, the connection between the electric heating high temperature heating furnace body and the microwave medium temperature heating furnace body is provided with a microwave shielding device, in the microwave drying furnace body, microwave low temperature heating furnace body, microwave low temperature holding furnace body and A microwave energy feeding system is provided on the microwave medium temperature heating furnace body, an electric heating system is provided on the electric heating high temperature heating furnace body and the electric heating high temperature holding furnace body, and the microwave energy feeding system is connected with a cooling water system, The push plate kiln body is equipped with a temperature measuring system, a heat preservation system, a refractory material, an exhaust system, an atmosphere system and a control system.

所述的进窑气密室和出窑气密室的气密门设计为双重密封结构:第一橡胶密封圈进行气密封,第二密封圈进行微波屏蔽,防止气密门开启时微波泄露。The airtight doors of the kiln inlet airtight chamber and the kiln outlet airtight chamber are designed with a double sealing structure: the first rubber sealing ring is used for air sealing, and the second sealing ring is used for microwave shielding to prevent microwave leakage when the airtight door is opened.

所述的进窑气密室和出窑气密室内分别设置有摆杆式行程开关机构:摆杆旋转轴穿过气密室炉壁,一部分在气密室内,一部分在气密室外,采用石墨作所述的摆杆旋转轴的滑动支撑。The kiln-in airtight chamber and the kiln-exit airtight chamber are respectively provided with a swing rod type travel switch mechanism: the rotating shaft of the swing rod passes through the furnace wall of the airtight chamber, part of which is inside the airtight chamber and part of which is outside the airtight chamber. The sliding support of the above-mentioned pendulum rotating shaft.

所述的微波低温升温炉体、微波低温保温炉体的耐火材料采用抗碱性的耐火材料。The refractory materials of the microwave low-temperature heating furnace body and the microwave low-temperature heat preservation furnace body are alkali-resistant refractory materials.

所述的微波中温升温炉体的耐火材料采用95#刚玉陶瓷炉管,密度≥3.0g/cm3The refractory material of the microwave medium-temperature heating furnace body is 95# corundum ceramic furnace tube with a density ≥ 3.0g/cm 3 .

所述的电加热高温升温炉体的耐火材料采用石墨炉管。The refractory material of the electric heating high temperature heating furnace body adopts graphite furnace tube.

所述的缓冷炉体采用减薄炉体内保温材料,增加保温层散热能力使物料缓慢降温,同时为降低炉体表面温升,采用炉体外表面加水冷套。The slow-cooling furnace body adopts thinning insulation materials in the furnace body to increase the heat dissipation capacity of the insulation layer to slowly cool the materials. At the same time, in order to reduce the temperature rise on the surface of the furnace body, a water-cooled jacket is added to the surface of the furnace body.

所述的水冷炉体由炉腔、水套和滑条组成,所述的炉腔与所述的匣钵保持10mm间隙,所述的匣钵在所述的滑条上滑动,滑条材料采用石墨,使所述的匣钵热量快速地传递到炉腔,被冷却水带走。The water-cooled furnace body is composed of a furnace cavity, a water jacket and a slide bar. The gap between the furnace cavity and the sagger is maintained at 10 mm, and the sagger slides on the slide bar. The material of the slide bar is Graphite, so that the heat of the sagger is quickly transferred to the furnace cavity, and is taken away by the cooling water.

所述的保温系统在微波加热段采用氧化铝陶瓷纤维板,微波穿透性好,自身发热能力低,在电加热段采用常规保温材料,在微波加热段和电加热段对接处设置微波屏蔽,防止微波泄漏到常规保温材料中加热保温材料。The heat preservation system adopts alumina ceramic fiber board in the microwave heating section, which has good microwave penetration and low self-heating ability; conventional heat preservation materials are used in the electric heating section, and microwave shielding is set at the joint of the microwave heating section and the electric heating section to prevent Microwaves leak into conventional insulation to heat the insulation.

采用上述技术方案的氮化钒微波、电混合加热合成烧成推板窑,由进窑气密室、微波抑制炉体、微波干燥炉体、微波低温升温炉体、微波低温保温炉体、微波中温升温炉体、电加热高温升温炉体、电加热高温保温炉体、缓冷炉体、水冷炉体、出窑气密室、微波馈能系统、电加热系统、冷却水系统、测温系统、保温系统、耐火材料、排气系统、气氛系统和控制系统组成。进、出窑气密室的气密门设计为双重密封结构:橡胶密封圈进行气密封,另一密封圈进行微波屏蔽,防止气密门开启时微波泄露。进、出窑气密室内设置摆杆式行程开关机构:摆杆旋转轴穿过气密室炉壁,一部分在气密室内,一部分在气密室外,形成射频天线,对外辐射微波。采用石墨作摆杆旋转轴的滑动支撑,使它与炉体形成等势体,不对外辐射微波。微波抑制炉体使微波加热炉体辐射来的微波在微波抑制炉体内得到衰减,有效降低气密室微波辐射强度。微波干燥炉体根据氮化钒合成烧成原料与微波耦合特性设计。原料中所含水分在这一炉体段得到充分挥发,干燥。微波干燥炉体馈入微波能与生产能力相适应,干燥温度控制在100℃以下,升温速度5℃/min,通过对微波源的开启和关闭,实现对干燥温度的控制。微波干燥炉体在干燥过程中物料失重速率快,失重大,挥发物排出炉腔的排出口要求大。为防止微波自排气口泄漏,设计具有微波屏蔽装置的排气口。微波干燥炉体在干燥过程中挥发物呈碱性,对耐火材料的腐蚀性强,采用抗碱性的耐火材料筑砌炉腔。微波低温升温炉体加热温度从100℃到600℃,包括三个升温区段:100~200℃高温干燥阶段、200~400℃排胶阶段、400~600℃高价钒碳还原为低价钒升温阶段。微波低温升温炉体升温区段100~200℃高温干燥阶段,100~200℃高温干燥阶段的升温速率为3℃/min。微波低温升温炉体升温区段200~400℃排胶阶段,200~400℃高温干燥阶段的升温速率为5℃/min。微波低温升温炉体升温区段400~600℃高价钒碳还原为低价钒升温阶段,400~600℃高温干燥阶段的升温速率为3℃/min。微波低温保温炉体加热温度从600℃到600℃,保温10min。微波中温升温炉体加热温度从600℃到1300℃,包括二个升温区段:600~900℃低价钒碳化阶段、900~1300℃低价碳化钒氮化阶段。微波中温升温炉体升温区段600~900℃低价钒碳化阶段,600~900℃低价钒碳化阶段的升温速率为5℃/min。微波中温升温炉体升温区段900~1300℃低价碳化钒氮化阶段,600~1300℃低价碳化钒氮化阶段的升温速率为3℃/min。电加热高温升温炉体的加热温度温度从1300~1520℃,升温速率为6℃/min。缓冷炉体采用减薄炉体内保温材料,增加保温层散热能力使物料缓慢降温,同时为降低炉体表面温升,采用炉体外表面加水冷套。微波馈能系统由微波电源、磁控管、环行器和水负载组成。根据炉腔内负载特征及温度曲线设计微波馈入口位置,优化微波场在窑炉内的分布。微波馈能系统可实现磁控管的在线更换。电加热系统由硅钼棒及整流变压器组成。微波被限制在石墨炉管中,硅钼棒加热管被安装在炉管外。冷却水系统由阀门、压力表、管道、水流开关等组成,维持多点供水压力和流量一致,自动控制磁控管的开关,保护磁控管在冷却水保护的情况下工作。The vanadium nitride microwave and electric hybrid heating and firing pusher kiln adopting the above-mentioned technical scheme consists of an airtight chamber for entering the kiln, a microwave suppression furnace body, a microwave drying furnace body, a microwave low temperature heating furnace body, a microwave low temperature holding furnace body, and a microwave medium temperature furnace body. Heating furnace body, electric heating high temperature heating furnace body, electric heating high temperature holding furnace body, slow cooling furnace body, water cooling furnace body, kiln outlet airtight chamber, microwave energy feeding system, electric heating system, cooling water system, temperature measurement system, heat preservation System, refractory material, exhaust system, atmosphere system and control system. The airtight door for entering and exiting the airtight chamber of the kiln is designed with a double sealing structure: the rubber sealing ring is used for air sealing, and the other sealing ring is used for microwave shielding to prevent microwave leakage when the airtight door is opened. The airtight chamber of entering and exiting the kiln is equipped with a swing rod type travel switch mechanism: the rotating shaft of the swing rod passes through the furnace wall of the airtight chamber, part of which is in the airtight chamber and part of which is outside the airtight chamber, forming a radio frequency antenna and radiating microwaves to the outside. Graphite is used as the sliding support of the rotating shaft of the pendulum, so that it forms an equipotential body with the furnace body and does not radiate microwaves to the outside. The microwave suppression furnace body makes the microwave radiated by the microwave heating furnace body attenuated in the microwave suppression furnace body, effectively reducing the microwave radiation intensity of the airtight chamber. The microwave drying furnace body is designed according to the characteristics of vanadium nitride synthesis and firing raw materials and microwave coupling. The moisture contained in the raw material is fully volatilized and dried in this furnace section. The microwave energy fed into the microwave drying furnace is adapted to the production capacity. The drying temperature is controlled below 100°C, and the heating rate is 5°C/min. The drying temperature is controlled by turning on and off the microwave source. During the drying process of the microwave drying furnace, the weight loss rate of the material is fast, the weight loss is heavy, and the discharge port of the volatile matter from the furnace cavity is required to be large. In order to prevent microwave leakage from the exhaust port, the exhaust port with microwave shielding device is designed. The volatile matter in the microwave drying furnace body is alkaline during the drying process, which is highly corrosive to refractory materials. The furnace cavity is built with alkali-resistant refractory materials. The heating temperature of the microwave low-temperature heating furnace body is from 100°C to 600°C, including three heating sections: 100-200°C high-temperature drying stage, 200-400°C debinding stage, and 400-600°C reduction of high-valent vanadium carbon to low-priced vanadium heating stage. In the microwave low-temperature heating furnace body heating section, the 100-200°C high-temperature drying stage is used, and the heating rate of the 100-200°C high-temperature drying stage is 3°C/min. In the microwave low-temperature heating furnace body heating section, the heating rate is 5°C/min in the 200-400°C debinding stage, and in the 200-400°C high-temperature drying stage. In the heating section of the microwave low-temperature heating furnace body, the high-valent vanadium carbon is reduced to low-valent vanadium at 400-600°C, and the heating rate is 3°C/min during the high-temperature drying stage at 400-600°C. The heating temperature of the microwave low-temperature insulation furnace body is from 600 ° C to 600 ° C, and the temperature is kept for 10 minutes. The heating temperature of the microwave medium-temperature heating furnace body is from 600°C to 1300°C, including two heating sections: 600-900°C low-valent vanadium carbonization stage, and 900-1300°C low-valent vanadium carbonization and nitriding stage. In the heating section of the microwave medium-temperature heating furnace body, the low-valent vanadium carbonization stage is at 600-900°C, and the heating rate at the low-valent vanadium carbonization stage at 600-900°C is 5°C/min. In the heating section of the microwave medium-temperature heating furnace body, the 900-1300°C low-valent vanadium carbide nitriding stage, and the heating rate of the 600-1300°C low-valent vanadium carbide nitriding stage are 3°C/min. The heating temperature of the electric heating high-temperature heating furnace body is from 1300 to 1520°C, and the heating rate is 6°C/min. The slow-cooling furnace body adopts thinned insulation materials in the furnace body to increase the heat dissipation capacity of the insulation layer so that the materials can be cooled slowly. The microwave energy feeding system consists of a microwave power supply, a magnetron, a circulator and a water load. According to the load characteristics and temperature curve in the furnace cavity, the position of the microwave feeding port is designed to optimize the distribution of the microwave field in the furnace. The microwave energy feeding system can realize the online replacement of the magnetron. The electric heating system consists of silicon-molybdenum rods and rectifier transformers. The microwave is confined in the graphite furnace tube, and the silicon-molybdenum rod heating tube is installed outside the furnace tube. The cooling water system is composed of valves, pressure gauges, pipes, water flow switches, etc. It maintains the same pressure and flow of multi-point water supply, automatically controls the switch of the magnetron, and protects the magnetron to work under the protection of cooling water.

保温系统在微波加热段采用氧化铝陶瓷纤维板,微波穿透性好,自身发热能力低,在电加热段采用常规保温材料,在微波加热段和电加热段对接处设置微波屏蔽,防止微波泄漏到常规保温材料中,加热保温材料。The thermal insulation system adopts alumina ceramic fiber board in the microwave heating section, which has good microwave penetration and low self-heating capacity. Conventional insulation materials are used in the electric heating section, and microwave shielding is set at the junction of the microwave heating section and the electric heating section to prevent microwave leakage In the conventional thermal insulation material, the thermal insulation material is heated.

耐火材料由氧化铝、氧化硅和碳化硅按一定比例混合烧成而成,包括炉管和匣钵,其低温介电常数在15~25之间,在低温时耐火材料作为辅助加热材料吸收微波发热,使物料快速升温。另一方面由于其介电常数较少,微波能穿透匣钵,对物料进行微波辐射加热。The refractory material is made of alumina, silicon oxide and silicon carbide mixed and fired in a certain proportion, including the furnace tube and the sagger. Its low-temperature dielectric constant is between 15 and 25. At low temperatures, the refractory material is used as an auxiliary heating material to absorb microwaves. Heat, so that the material quickly heats up. On the other hand, due to its low dielectric constant, the microwave can penetrate the sagger and heat the material with microwave radiation.

排气系统具有微波屏蔽装置,防止微波由排气口泄漏。The exhaust system has a microwave shielding device to prevent microwave leakage from the exhaust port.

所述的气氛系统采取多点供气,调节个供气点的流量,控制窑炉内腔气氛压力曲线。The atmosphere system adopts multi-point gas supply, adjusts the flow rate of each gas supply point, and controls the pressure curve of the kiln inner chamber atmosphere.

所述的控制系统采用隔离技术,隔离微波供电电源和控制电源,屏蔽微波对控制系统的干扰。The control system adopts isolation technology to isolate the microwave power supply and the control power supply, and shield the microwave from interfering with the control system.

微波加热是近年来发展迅速的一种材料制备手段。微波加热具有直接体加热特性和非热效应,能够活化反应物,降低反应温度,特别是避免了常规加热条件下碳热还原反应中物料内部由于碳气化过程形成的冷区域,能快速使物料内部和外部同时加热;物料反应彻底而均匀,从而生成单一均匀的物相。同时,工业微波炉设备简单,自动化程度高,易于维护;微波加热的效率高,比传统方法省电30%~70%,大大降低了生产成本。Microwave heating is a material preparation method that has developed rapidly in recent years. Microwave heating has direct bulk heating characteristics and non-thermal effect, which can activate the reactants and reduce the reaction temperature, especially avoiding the cold area formed by the carbon gasification process inside the material in the carbothermal reduction reaction under conventional heating conditions, and can quickly make the inside of the material Simultaneous heating with the outside; the material reacts thoroughly and uniformly, thus forming a single uniform phase. At the same time, industrial microwave ovens have simple equipment, a high degree of automation, and are easy to maintain; microwave heating has high efficiency and saves electricity by 30% to 70% compared with traditional methods, greatly reducing production costs.

氮化钒在合成烧成过程中,当温度达到1300℃以后,金属化严重,微波吸收能量差,在高温段微波加热能源利用率降低。采用微波、电混合加热可以在低温时利用碳热还原微波吸收能力强,反应迅速、效率高节能,高温时直接利用电加热。In the synthesis and firing process of vanadium nitride, when the temperature reaches 1300°C, the metallization is serious, the microwave absorption energy is poor, and the utilization rate of microwave heating energy in the high temperature section is reduced. The use of microwave and electric hybrid heating can use carbon heat reduction at low temperatures, strong microwave absorption, rapid response, high efficiency and energy saving, and direct use of electric heating at high temperatures.

微波加热具有即时性、整体性、选择性、高效性和安全性等特点。相对于传统加热方式,微波加热可缩短反应时间,简化工艺,综合能耗仅为传统电热法的30~40%。采用微波合成工艺的合成机理与常规工艺有本质的不同。微波加热能够活化反应物降低反应活化能、增强扩散机制,同时加热使物料的内部和外部同时加热,无热滞后,避免了常规加热条件下碳热还原反应中物料内部由于碳气化过程形成的冷区域。物料反应彻底而且均匀,从而生成单一均匀的物相。Microwave heating has the characteristics of immediacy, integrity, selectivity, high efficiency and safety. Compared with the traditional heating method, microwave heating can shorten the reaction time, simplify the process, and the comprehensive energy consumption is only 30-40% of the traditional electrothermal method. The synthesis mechanism of the microwave synthesis process is essentially different from the conventional process. Microwave heating can activate the reactants, reduce the activation energy of the reaction, and enhance the diffusion mechanism. Simultaneous heating can heat the inside and outside of the material at the same time, without thermal hysteresis, and avoids the formation of carbon gasification inside the material in the carbothermal reduction reaction under conventional heating conditions. cold area. The material reacts thoroughly and uniformly, resulting in a single homogeneous phase.

本实用新型综合了微波加热和电加热的优点:在温度低于1300℃,氮化钒合成烧成挥发物多,对耐火材料和保温材料的损害严重。采用电加热升温速度慢,挥发物排出时间长,排气系统所占窑炉长,采用微波加热可克服以上缺点,氮化钒的合成原料中含碳,与微波耦合性能好,升温迅速,挥发物挥发快,能耗低。当温度高于1300℃时,氮化钒金属化,形成导体,与微波耦合性能差,微波能利用率降低,能耗高,在这一温度段采用电加热有利于温度场的均匀、稳定和节能。The utility model combines the advantages of microwave heating and electric heating: when the temperature is lower than 1300 DEG C, there are many volatiles in the synthesis and firing of vanadium nitride, which seriously damages refractory materials and heat preservation materials. Electric heating is used for slow temperature rise, long discharge time for volatile matter, and the exhaust system occupies a long kiln. Microwave heating can overcome the above shortcomings. The synthetic raw material of vanadium nitride contains carbon, which has good coupling performance with microwave, and the temperature rises quickly and volatilizes. The substance volatilizes quickly and the energy consumption is low. When the temperature is higher than 1300°C, the vanadium nitride metallizes and forms a conductor, which has poor coupling performance with microwaves, reduces the utilization rate of microwave energy, and consumes high energy. The use of electric heating in this temperature range is conducive to the uniformity, stability and stability of the temperature field. energy saving.

本实用新型是一种反应速度快,处理材料品质高、加热匹配性能高、能量效率高的氮化钒微波、电混合加热合成烧成推板窑,降低窑炉的热容量及热惯性、减少窑炉在使用过程升温和降温的时间、提高了保温材料和耐火材料的使用寿命。The utility model is a vanadium nitride microwave and electric mixed heating and firing pusher kiln with fast reaction speed, high quality of processing materials, high heating matching performance and high energy efficiency, which reduces the heat capacity and thermal inertia of the kiln and reduces the kiln temperature. The heating and cooling time of the furnace during use improves the service life of insulation materials and refractory materials.

附图说明Description of drawings

图1为本实用新型结构主视图。Fig. 1 is a front view of the structure of the utility model.

图2为本实用新型结构俯视图。Fig. 2 is a top view of the structure of the utility model.

图3为进出窑气密室密封装置结构示意图。Figure 3 is a schematic diagram of the structure of the sealing device for entering and exiting the airtight chamber of the kiln.

图4为进出窑气密室摆杆式行程开关机构结构示意图。Figure 4 is a schematic diagram of the structure of the pendulum-type travel switch mechanism for entering and exiting the airtight chamber of the kiln.

图5为进窑端微波抑制炉体装置结构示意图。Fig. 5 is a schematic diagram of the structure of the microwave suppression furnace body device at the inlet end of the kiln.

图6炉膛内微波屏蔽装置结构示意图。Fig. 6 Schematic diagram of the structure of the microwave shielding device in the furnace.

图7为排气口微波屏蔽装置结构示意图。Fig. 7 is a schematic structural diagram of the microwave shielding device at the exhaust port.

图8为冷却水设计原理示意图。Figure 8 is a schematic diagram of the cooling water design principle.

具体实施方式Detailed ways

下面结合附图就具体实施方式对本实用新型做进一步详细的说明。Below in conjunction with accompanying drawing, the utility model is described in further detail with regard to the specific embodiment.

参见图1和图2,在推板窑本体上依次对接设有进窑气密室1、微波抑制炉体2、微波干燥炉体3、微波低温升温炉体4、微波低温保温炉体5、微波中温升温炉体6、电加热高温升温炉体7、电加热高温保温炉体8、缓冷炉体9、水冷炉体10和出窑气密室11,电加热高温升温炉体7与微波中温升温炉体6连接处设有微波屏蔽装置,在微波干燥炉体3、微波低温升温炉体4、微波低温保温炉体5和微波中温升温炉体6上设有微波馈能系统12,在电加热高温升温炉体7和电加热高温保温炉体8上设有电加热系统13,微波馈能系统12连接有冷却水系统14,推板窑本体21设有测温系统15、保温系统16、耐火材料17、排气系统18、气氛系统19和控制系统20。在各段炉体的连接处密封垫,屏蔽连接处的微波和对气进行密封;在进出窑处安装有微波在线检测器,微波泄漏超标报警;推板窑动力采用液压站驱动。Referring to Figure 1 and Figure 2, the pusher kiln body is sequentially connected with a kiln airtight chamber 1, a microwave suppression furnace body 2, a microwave drying furnace body 3, a microwave low-temperature heating furnace body 4, a microwave low-temperature holding furnace body 5, and a microwave Medium temperature heating furnace body 6, electric heating high temperature heating furnace body 7, electric heating high temperature holding furnace body 8, slow cooling furnace body 9, water cooling furnace body 10 and kiln airtight chamber 11, electric heating high temperature heating furnace body 7 and microwave medium temperature heating A microwave shielding device is provided at the joint of the furnace body 6, and a microwave energy feeding system 12 is provided on the microwave drying furnace body 3, the microwave low-temperature heating furnace body 4, the microwave low-temperature holding furnace body 5 and the microwave medium-temperature heating furnace body 6. The high temperature heating furnace body 7 and the electric heating high temperature heat preservation furnace body 8 are equipped with an electric heating system 13, the microwave energy feeding system 12 is connected with a cooling water system 14, and the push plate kiln body 21 is equipped with a temperature measuring system 15, a heat preservation system 16, a refractory Material 17, exhaust system 18, atmosphere system 19 and control system 20. The gaskets at the joints of each furnace body shield the microwaves at the joints and seal the air; microwave on-line detectors are installed at the entrance and exit of the kiln, and the microwave leakage exceeds the standard alarm; the power of the push plate kiln is driven by a hydraulic station.

进窑气密室1和出窑气密室11的气密门设计为双重密封结构,参见图3,第一橡胶密封圈22进行气密封,第十密封圈23进行微波屏蔽,防止气密门开启时微波泄露。The airtight doors of the kiln inlet airtight chamber 1 and the kiln outlet airtight chamber 11 are designed with a double sealing structure, see Figure 3, the first rubber sealing ring 22 is for air sealing, and the tenth sealing ring 23 is for microwave shielding to prevent the airtight door from opening. Microwave leakage.

进窑气密室1和出窑气密室11内分别设置摆杆式行程开关机构,参见图4,摆杆旋转轴31穿过气密室炉壁32,一部分在气密室内,一部分在气密室外,形成射频天线,对外辐射微波。采用石墨33作摆杆旋转轴31的滑动支撑,使它与炉体形成等势体,不对外辐射微波。The kiln-entry airtight chamber 1 and the kiln-exit airtight chamber 11 are respectively equipped with a swing rod travel switch mechanism, see Fig. 4, the swing rod rotation shaft 31 passes through the airtight chamber furnace wall 32, part of which is inside the airtight chamber, and part of which is outside the airtight chamber. A radio frequency antenna is formed to radiate microwaves to the outside. Graphite 33 is used as the sliding support of the swing rod rotating shaft 31, so that it forms an equipotential body with the furnace body and does not radiate microwaves to the outside.

微波抑制炉体2参见图5,在炉腔内焊接多片微波抑制片41,微波抑制片41之间间距L=λ/4+nλ/2mm(n=0,1,2,3…),λ为需抑制的微波的波长,使微波加热炉体辐射来的微波在微波抑制炉体内得到衰减,有效降低气密室微波辐射强度。Referring to Fig. 5 for the microwave suppression furnace body 2, a plurality of microwave suppression sheets 41 are welded in the furnace cavity, and the distance between the microwave suppression sheets 41 is L=λ/4+nλ/2mm (n=0,1,2,3...), λ is the wavelength of the microwave to be suppressed, so that the microwave radiated from the microwave heating furnace body is attenuated in the microwave suppression furnace body, effectively reducing the microwave radiation intensity of the airtight chamber.

微波干燥炉体3根据氮化钒合成烧成原料与微波耦合特性设计。原料中所含水分在这一炉体段得到充分挥发,干燥。The microwave drying furnace body 3 is designed according to the coupling characteristics of vanadium nitride synthesis and firing raw materials and microwaves. The moisture contained in the raw material is fully volatilized and dried in this furnace section.

微波干燥炉体3馈入微波能与生产能力相适应,干燥温度控制在100℃以下,升温速度5℃/min,通过对微波源的开启和关闭,实现对干燥温度的控制。The microwave energy fed into the microwave drying furnace body 3 is suitable for the production capacity, the drying temperature is controlled below 100°C, and the heating rate is 5°C/min. The drying temperature is controlled by turning on and off the microwave source.

微波干燥炉体3在干燥过程中物料失重速率快,失重大,挥发物排出炉腔的排出口要求大。为防止微波自排气口泄漏,设计具有微波屏蔽装置的排气口,参见图7,排气孔内焊数个微波截止波导管51,屏蔽微波泄漏。The microwave drying furnace body 3 has a fast material weight loss rate during the drying process, and the material loss is heavy, and the discharge port for volatile matter to be discharged from the furnace cavity is required to be large. In order to prevent microwaves from leaking from the exhaust port, an exhaust port with a microwave shielding device is designed, as shown in Figure 7. Several microwave cut-off waveguides 51 are welded in the vent hole to shield microwave leakage.

微波干燥炉体3在干燥过程中挥发物呈碱性,对耐火材料的腐蚀性强,采用抗碱性的耐火材料。The volatile matter of the microwave drying furnace body 3 is alkaline during the drying process, and is highly corrosive to refractory materials, so alkali-resistant refractory materials are used.

微波低温升温炉体4加热温度从100℃到600℃,包括三个升温区段:100~200℃高温干燥阶段、200~400℃排胶阶段、400~600℃高价钒碳还原为低价钒升温阶段。The heating temperature of microwave low-temperature heating furnace body 4 is from 100°C to 600°C, including three heating sections: 100-200°C high-temperature drying stage, 200-400°C debinding stage, and 400-600°C reduction of high-valent vanadium carbon to low-priced vanadium heating phase.

微波低温升温炉体4升温区段100~200℃高温干燥阶段阶段的升温速率为3℃/min。The heating rate of the microwave low-temperature heating furnace body 4 heating section 100-200°C high-temperature drying stage is 3°C/min.

微波低温升温炉体4升温区段200~400℃排胶阶段,升温速率为5℃/min。The microwave low-temperature heating furnace body 4 is in the heating section 200-400°C debinding stage, and the heating rate is 5°C/min.

微波低温升温炉体4升温区段400~600℃高价钒碳还原为低价钒升温阶段,升温速率为3℃/min。Microwave low-temperature heating furnace body 4 is in the heating section 400-600°C where high-valent vanadium carbon is reduced to low-valent vanadium, and the heating rate is 3°C/min.

微波低温保温炉体5加热温度从600℃到600℃,保温10min。The heating temperature of the microwave low-temperature insulation furnace body 5 is from 600°C to 600°C, and the temperature is kept for 10 minutes.

微波中温升温炉体6加热温度从600℃到1300℃,包括二个升温区段:600~900℃低价钒碳化阶段、900~1300℃低价碳化钒氮化阶段。The heating temperature of microwave medium-temperature heating furnace body 6 is from 600°C to 1300°C, including two heating sections: 600-900°C low-valent vanadium carbonization stage, and 900-1300°C low-valent vanadium carbonization and nitriding stage.

微波中温升温炉体6升温区段600~900℃低价钒碳化阶段,升温速率为5℃/min。The microwave medium-temperature heating furnace body 6 is in the 600-900°C low-valent vanadium carbonization stage in the heating section, and the heating rate is 5°C/min.

微波中温升温炉体6升温区段900~1300℃低价碳化钒氮化阶段,升温速率为3℃/min。The microwave medium-temperature heating furnace body 6 is in the heating section 900-1300°C low-valent vanadium carbide nitriding stage, and the heating rate is 3°C/min.

微波中温升温炉体6耐火材料采用95#刚玉陶瓷炉管,密度≥3.0g/cm3The refractory material of microwave medium-temperature heating furnace body 6 is 95# corundum ceramic furnace tube with a density ≥ 3.0g/cm 3 .

电加热高温升温炉体7,加热温度温度从1300~1520℃,升温速率为6℃/min。The high-temperature heating furnace body 7 is electrically heated, the heating temperature is from 1300 to 1520° C., and the heating rate is 6° C./min.

电加热高温升温炉体7,耐火材料采用石墨炉管。Electric heating high-temperature heating furnace body 7, refractory material adopts graphite furnace tube.

电加热高温升温炉体7与微波中温升温炉体6连接处设有微波屏蔽装置,参见图6。A microwave shielding device is provided at the junction of the electrically heated high-temperature heating furnace body 7 and the microwave medium-temperature heating furnace body 6 , as shown in FIG. 6 .

缓冷炉体9采用减薄炉体内保温材料,增加保温层散热能力使物料缓慢降温,防止在高温下急剧冷却造成匣钵开裂。同时为降低炉体表面温升,采用炉体外表面加水冷套。The slow cooling body of furnace 9 adopts the insulation material in the body of the thinning furnace to increase the heat dissipation capacity of the insulation layer so that the material is slowly cooled to prevent the sharp cooling at high temperature from causing the sagger to crack. At the same time, in order to reduce the temperature rise on the surface of the furnace body, a water cooling jacket is added to the surface of the furnace body.

水冷炉体10由炉腔、水套和滑条组成,炉腔与匣钵保持10mm间隙,匣钵在滑条上滑动,滑条材料采用石墨,使匣钵热量快速地传递到炉腔,被冷却水带走。The water-cooled furnace body 10 is composed of a furnace cavity, a water jacket and a sliding bar. The gap between the furnace cavity and the sagger is maintained at 10 mm, and the sagger slides on the sliding bar. Cooling water away.

微波馈能系统12由微波电源、磁控管、环行器和水负载组成。根据炉腔内负载特征及温度曲线设计微波馈入口位置,优化微波场在窑炉内的分布。The microwave energy feeding system 12 is composed of a microwave power supply, a magnetron, a circulator and a water load. According to the load characteristics and temperature curve in the furnace cavity, the position of the microwave feeding port is designed to optimize the distribution of the microwave field in the furnace.

微波馈能系统12可实现磁控管的在线更换。The microwave energy feeding system 12 can realize the online replacement of the magnetron.

电加热系统13由硅钼棒及整流变压器组成。微波被限制在石墨炉管中,硅钼棒加热管被安装在炉管外,石墨炉管屏蔽微波对硅钼棒加热元件的影响。Electric heating system 13 is made up of silicon-molybdenum rod and rectifier transformer. The microwave is confined in the graphite furnace tube, the silicon molybdenum rod heating tube is installed outside the furnace tube, and the graphite furnace tube shields the influence of the microwave on the silicon molybdenum rod heating element.

冷却水系统14由阀门、压力表、管道、水流开关等组成,维持多点供水压力和流量一致,自动控制磁控管的开关,保护磁控管在冷却水保护的情况下工作。参见图8,为维持多点供水压力和流量一致,采用进水顺序和出水顺序相反,即先进后出原则,各进出水管路安装阀门,便于在线维护。The cooling water system 14 is composed of valves, pressure gauges, pipes, water flow switches, etc., to maintain consistent multi-point water supply pressure and flow, automatically control the switch of the magnetron, and protect the magnetron to work under the condition of cooling water protection. See Figure 8. In order to maintain consistent multi-point water supply pressure and flow, the water inlet sequence is opposite to the water outlet sequence, that is, the first-in-last-out principle, and valves are installed on each inlet and outlet pipeline to facilitate online maintenance.

保温系统16在微波加热段采用氧化铝陶瓷纤维板,微波穿透性好,自身发热能力低。在电加热段采用常规保温材料,在微波加热段和电加热段对接处设置微波屏蔽。The heat preservation system 16 adopts alumina ceramic fiber board in the microwave heating section, which has good microwave penetration and low self-heating capacity. Conventional insulation materials are used in the electric heating section, and microwave shielding is provided at the junction of the microwave heating section and the electric heating section.

耐火材料17由氧化铝、氧化硅和碳化硅按一定比例混合烧成而成。包括炉管和匣钵。其低温介电常数在15~25之间,在低温时耐火材料作为辅助加热材料吸收微波发热,使物料快速升温。另一方面由于其介电常数较少,微波能穿透匣钵,对物料进行微波辐射加热。The refractory material 17 is formed by mixing and firing alumina, silicon oxide and silicon carbide in a certain proportion. Includes stove tube and sagger. Its low-temperature dielectric constant is between 15 and 25. At low temperatures, the refractory material acts as an auxiliary heating material to absorb microwave heat and heat up the material quickly. On the other hand, due to its low dielectric constant, the microwave can penetrate the sagger and heat the material with microwave radiation.

排气系统18具有微波屏蔽装置,参见图7,排气孔内焊数个微波截止波导管51,屏蔽微波泄漏,防止微波由排气口泄漏。The exhaust system 18 has a microwave shielding device. Referring to FIG. 7 , several microwave cut-off waveguides 51 are welded in the exhaust hole to shield microwave leakage and prevent microwave leakage from the exhaust port.

气氛系统19采取多点供气,调节个供气点的流量,控制窑炉内腔气氛压力曲线。The atmosphere system 19 adopts multi-point gas supply, adjusts the flow rate of each gas supply point, and controls the pressure curve of the kiln inner chamber atmosphere.

控制系统20采用隔离技术,微波供电电源和控制电源采用隔离变压器隔离,屏蔽微波对控制系统的干扰。The control system 20 adopts isolation technology, and the microwave power supply and the control power supply are isolated by an isolation transformer to shield the microwave from interfering with the control system.

Claims (6)

1.一种氮化钒微波、电混合加热合成烧成推板窑,包括推板窑本体,其特征是:在所述的推板窑本体上依次对接设有进窑气密室(1)、微波抑制炉体(2)、微波干燥炉体(3)、微波低温升温炉体(4)、微波低温保温炉体(5)、微波中温升温炉体(6)、电加热高温升温炉体(7)、电加热高温保温炉体(8)、缓冷炉体(9)、水冷炉体(10)和出窑气密室(11),所述的电加热高温升温炉体(7)与微波中温升温炉体(6)连接处设有微波屏蔽装置,在所述的微波干燥炉体(3)、微波低温升温炉体(4)、微波低温保温炉体(5)和微波中温升温炉体(6)上设有微波馈能系统(12),在所述的电加热高温升温炉体(7)和电加热高温保温炉体(8)上设有电加热系统(13),所述的微波馈能系统(12)连接有冷却水系统(14),所述的推板窑本体设有测温系统(15)、保温系统(16)、耐火材料(17)、排气系统(18)、气氛系统(19)和控制系统(20)。 1. A vanadium nitride microwave and electric mixed heating and firing pusher kiln, comprising a pusher kiln body, characterized in that: the pusher kiln body is sequentially connected with a kiln airtight chamber (1), Microwave suppression furnace body (2), microwave drying furnace body (3), microwave low temperature heating furnace body (4), microwave low temperature holding furnace body (5), microwave medium temperature heating furnace body (6), electric heating high temperature heating furnace body ( 7), electric heating high temperature heat preservation furnace body (8), slow cooling furnace body (9), water cooling furnace body (10) and kiln airtight chamber (11), the electric heating high temperature heating furnace body (7) and microwave A microwave shielding device is provided at the junction of the medium-temperature heating furnace body (6), and the microwave drying furnace body (3), the microwave low-temperature heating furnace body (4), the microwave low-temperature holding furnace body (5) and the microwave medium-temperature heating furnace body (6) is provided with a microwave energy feeding system (12), and an electric heating system (13) is provided on the electric heating high temperature heating furnace body (7) and the electric heating high temperature holding furnace body (8). The microwave energy feeding system (12) is connected with a cooling water system (14), and the pusher kiln body is equipped with a temperature measurement system (15), a heat preservation system (16), a refractory material (17), and an exhaust system (18) , atmosphere system (19) and control system (20). 2.根据权利要求1所述的氮化钒微波、电混合加热合成烧成推板窑,其特征在于:所述的进窑气密室(1)和出窑气密室(11)的气密门设计为双重密封结构:第一橡胶密封圈(22)进行气密封,第二密封圈(23)进行微波屏蔽,防止气密门开启时微波泄露。 2. The vanadium nitride microwave and electric hybrid heating and firing pusher kiln according to claim 1, characterized in that: the airtight doors of the kiln inlet airtight chamber (1) and the kiln outlet airtight chamber (11) It is designed as a double sealing structure: the first rubber sealing ring (22) performs air sealing, and the second sealing ring (23) performs microwave shielding to prevent microwave leakage when the airtight door is opened. 3.根据权利要求1或2所述的氮化钒微波、电混合加热合成烧成推板窑,其特征在于:所述的进窑气密室(1)和出窑气密室(11)内分别设置有摆杆式行程开关机构:摆杆旋转轴(31)穿过气密室炉壁(32),一部分在气密室内,一部分在气密室外,采用石墨(33)作所述的摆杆旋转轴(31)的滑动支撑。 3. The vanadium nitride microwave and electric hybrid heating and firing pusher kiln according to claim 1 or 2, characterized in that: the kiln-in airtight chamber (1) and the kiln-out airtight chamber (11) are respectively Equipped with a swing rod type travel switch mechanism: the swing rod rotation shaft (31) passes through the furnace wall (32) of the airtight chamber, part of which is in the airtight chamber and part of which is outside the airtight chamber, and graphite (33) is used as the swing rod to rotate Sliding support for shaft (31). 4.根据权利要求1或2所述的氮化钒微波、电混合加热合成烧成推板窑,其特征在于:所述的微波低温升温炉体(4)、微波低温保温炉体(5)的耐火材料采用抗碱性的耐火材料。 4. The vanadium nitride microwave and electric hybrid heating and firing pusher kiln according to claim 1 or 2, characterized in that: the microwave low temperature heating furnace body (4), the microwave low temperature holding furnace body (5) The refractory material adopts alkali-resistant refractory material. 5.根据权利要求1或2所述的氮化钒微波、电混合加热合成烧成推板窑,其特征在于:所述的微波中温升温炉体(6)的耐火材料采用95#刚玉陶瓷炉管,密度≥3.0g/cm35. The vanadium nitride microwave and electric hybrid heating and firing pusher kiln according to claim 1 or 2, characterized in that: the refractory material of the microwave medium-temperature heating furnace body (6) adopts 95# corundum ceramic furnace Tube, density ≥ 3.0g/cm 3 . 6.根据权利要求1或2所述的氮化钒微波、电混合加热合成烧成推板窑,其特征在于:所述的电加热高温升温炉体(7)的耐火材料采用石墨炉管。  6. The vanadium nitride microwave and electric hybrid heating and firing pusher kiln according to claim 1 or 2, characterized in that the refractory material of the electric heating high temperature heating furnace body (7) is graphite furnace tube. the
CN2013200596129U 2013-02-01 2013-02-01 Pushed slab kiln for compounding and sintering vanadium nitride through microwave-electric hybrid heating Withdrawn - After Issue CN203216257U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103105060A (en) * 2013-02-01 2013-05-15 湖南省中晟热能科技有限公司 Pushed slab kiln fired synthetically by vanadium nitride microwave and electric hybrid heating
CN108195193A (en) * 2018-02-02 2018-06-22 佛山高砂工业窑炉有限公司 A kind of air hermetic roller kilns heating of displacement room and drain structure
CN113336201A (en) * 2021-06-11 2021-09-03 江苏锋芒复合材料科技集团有限公司 Preparation method of vanadium nitride/chromium nitride composite powder and application of vanadium nitride/chromium nitride composite powder in polymeric abrasive

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103105060A (en) * 2013-02-01 2013-05-15 湖南省中晟热能科技有限公司 Pushed slab kiln fired synthetically by vanadium nitride microwave and electric hybrid heating
CN103105060B (en) * 2013-02-01 2014-10-01 湖南省中晟热能科技有限公司 A vanadium nitride microwave and electric hybrid heating synthesis firing pusher kiln
CN108195193A (en) * 2018-02-02 2018-06-22 佛山高砂工业窑炉有限公司 A kind of air hermetic roller kilns heating of displacement room and drain structure
CN108195193B (en) * 2018-02-02 2024-02-13 佛山高砂工业窑炉有限公司 Air-tight type displacement chamber heating and draining structure for roller kiln
CN113336201A (en) * 2021-06-11 2021-09-03 江苏锋芒复合材料科技集团有限公司 Preparation method of vanadium nitride/chromium nitride composite powder and application of vanadium nitride/chromium nitride composite powder in polymeric abrasive

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