CN203196648U - Device for realizing digital microfluid fracture by adopting acoustic surface wave - Google Patents
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Abstract
本实用新型公开了一种声表面波实现数字微流体破裂的装置,其包括压电基片和信号发生装置,压电基片上设置有用于激发声表面波的叉指换能器、用于放置待破裂的数字微流体的第一疏水层、用于衰减叉指换能器激发的声表面波的强度的吸声涂层及用于接收破裂后的数字微流体的第二疏水层,第一疏水层、吸声涂层和第二疏水层依次位于声表面波的声传输路径上,信号发生装置加载到叉指换能器上的RF电信号的功率瞬间降低大于或等于15dBm时数字微流体发生破裂,破裂后的数字微流体飞逸出并落于第二疏水层上,优点是该装置采用了不加权的叉指换能器,因此只需较低的RF电信号功率即可实现数字微流体的破裂;此外,该装置结构简单、体积小、易于集成。
The utility model discloses a device for realizing digital microfluid rupture by surface acoustic waves, which comprises a piezoelectric substrate and a signal generating device. The piezoelectric substrate is provided with interdigital transducers for exciting surface acoustic The first hydrophobic layer of the digital microfluidics to be ruptured, the sound-absorbing coating for attenuating the intensity of the surface acoustic waves excited by the interdigital transducers, and the second hydrophobic layer for receiving the digital microfluidics after rupture, the first The hydrophobic layer, the sound-absorbing coating, and the second hydrophobic layer are sequentially located on the acoustic transmission path of the surface acoustic wave, and the power of the RF electrical signal loaded by the signal generating device on the interdigital transducer decreases instantaneously when the power is greater than or equal to 15dBm. Digital microfluidics When a rupture occurs, the digital microfluidics after the rupture fly out and fall on the second hydrophobic layer. The advantage is that the device uses an unweighted interdigital transducer, so only low RF electrical signal power is required to achieve digital microfluidic disruption; moreover, the device is simple in structure, small in size, and easy to integrate.
Description
技术领域 technical field
本实用新型涉及一种微流控芯片中的数字微流体破裂技术,尤其是涉及一种声表面波实现数字微流体破裂的装置。 The utility model relates to a digital microfluid rupture technology in a microfluidic chip, in particular to a device for realizing digital microfluid rupture by surface acoustic waves.
背景技术 Background technique
微流技术可以将一系列诸如抽样、样品预处理、分离、反应、检测和数据分析集成于一微流基片上,极大地降低了微流分析的成本、缩短了微流分析的时间,因而获得了快速发展。相应地,以微流技术为基础的微流分析系统也逐渐得到了广泛应用,尤其是在疾病诊断、医疗卫生等需要昂贵分析试剂、昂贵分析仪器及对分析时间和分析精度要求相对较高的场合得到了应用。相对于传统的分析系统,微流分析系统具有较多的优点,如较短的反应时间、较低的分析成本、灵活多样的器件结构、极少的微流体积和相对较小的系统尺寸等,因而微流分析系统广泛应用于DNA测序、蛋白质分析、单细胞分析、毒品检测和食物安全等领域。根据微流分析系统中的微流体工作形式来分,它有两种类型,包括连续流形式和数字流形式。一般来说,工作于数字流形式的微流分析系统具有试剂体积更少、分析时间更短和分析精度更高等优势,因而工作于数字流形式的微流分析系统已经应用于微流输运、混合、融合、分离和分析等微流操作和微流分析。 Microfluidic technology can integrate a series of sampling, sample pretreatment, separation, reaction, detection and data analysis on a microfluidic substrate, which greatly reduces the cost of microfluidic analysis and shortens the time of microfluidic analysis, thus obtaining developed rapidly. Correspondingly, microfluidic analysis systems based on microfluidic technology have gradually been widely used, especially in disease diagnosis, medical and health, etc., which require expensive analytical reagents, expensive analytical instruments, and relatively high requirements for analysis time and analysis accuracy. The occasion is applied. Compared with the traditional analysis system, the microfluidic analysis system has many advantages, such as shorter reaction time, lower analysis cost, flexible and diverse device structure, very little microfluidic volume and relatively small system size, etc. Therefore, microfluidic analysis systems are widely used in DNA sequencing, protein analysis, single cell analysis, drug detection and food safety and other fields. According to the microfluidic working form in the microfluidic analysis system, it has two types, including continuous flow form and digital flow form. Generally speaking, the microfluidic analysis system working in the form of digital flow has the advantages of less reagent volume, shorter analysis time and higher analysis accuracy, so the microfluidic analysis system working in the form of digital flow has been applied in microfluidic transportation, Microfluidic manipulation and microfluidic analysis such as mixing, fusion, separation and analysis.
在工作于数字流形式的微流分析系统中,为减少试剂或样品用量,往往需要对微流基片上的数字微流体进行破裂,以减少数字微流体的体积,降低微流分析的成本。 In the microfluidic analysis system working in the form of digital flow, in order to reduce the amount of reagents or samples, it is often necessary to rupture the digital microfluidics on the microfluidic substrate, so as to reduce the volume of digital microfluidics and reduce the cost of microfluidic analysis.
在工作于数字流形式的微流分析系统中,一种常用的破裂数字微流体的方法是采用“T型结”结构的微通道,待分析的数字微流体浮载于与之不相溶的载流体中,载流体在外部压力驱动下流动,并带动载流体中的数字微流体输运,当载流体中的数字微流体经过“T型结”时,数字微流体由于受到“T型结”和载流体共同作用而发生形变,当形变引起的剪切力大于数字微流体的表面张力时,数字微流体发生破裂。该方法的优点是数字微流体破裂的体积可以根据载流体的流动速度和“T型结”的结构尺寸进行灵活调节,但是该方法需要额外的、用于携带数字微流体输运的载流体,并且需要外加诸如压力泵等压力驱动源,这不仅增加了成本,而且压力泵难以集成于微流基片上,增加了微流分析系统的尺寸。 In the microfluidic analysis system working in the form of digital flow, a commonly used method of breaking digital microfluidics is to use a microchannel with a "T-junction" structure, and the digital microfluidic to be analyzed is floated on an immiscible fluid. In the carrier fluid, the carrier fluid flows under the drive of external pressure, and drives the digital microfluidic transport in the carrier fluid. When the digital microfluid in the carrier fluid passes through the "T-junction", the digital microfluidic is affected by the "T-junction". When the shear force caused by the deformation is greater than the surface tension of the digital microfluidics, the digital microfluidics will rupture. The advantage of this method is that the volume of the digital microfluidic rupture can be flexibly adjusted according to the flow velocity of the carrier fluid and the structural size of the "T-junction", but this method requires an additional carrier fluid for carrying the digital microfluidic transport, Moreover, an external pressure driving source such as a pressure pump is required, which not only increases the cost, but also the pressure pump is difficult to integrate on the microfluidic substrate, which increases the size of the microfluidic analysis system.
在工作于数字流形式的微流分析系统中,另一种常见的破裂数字微流体的方法是在微流通道中设置孤立的PDMS微障碍物,PDMS微障碍物固定于微流通道中,当外加压力驱动时,数字微流体随载流体在微流通道内输运,遇到固定于微流通道内的PDMS微障碍物时,数字微流体产生形变而引起剪切力,在载流体的携带作用下发生破裂。该方法的优点是相对于“T型结”来说,其结构较为简单,且数字微流体破裂的体积可以根据孤立的PDMS微障碍物与微流通道间的距离进行调节,但是该方法需要外加压力驱动源,不便于集成于微流基片上。 In the microfluidic analysis system working in the form of digital flow, another common method of breaking digital microfluidics is to set isolated PDMS micro-obstacles in the microfluidic channel, and the PDMS micro-obstacles are fixed in the microfluidic channel, when the external pressure When driving, the digital microfluidic is transported in the microfluidic channel along with the carrier fluid, and when encountering the PDMS micro-obstacle fixed in the microfluidic channel, the digital microfluidic is deformed and causes shear force, and ruptures under the carrying action of the carrier fluid . The advantage of this method is that compared with the "T-junction", its structure is relatively simple, and the volume of the digital microfluidic rupture can be adjusted according to the distance between the isolated PDMS micro-obstacle and the microfluidic channel, but this method requires additional The pressure-driven source is not easy to integrate on the microfluidic substrate.
上述两种常见的在微流通道内实现数字微流体破裂的方法除了其上述提及的不足之处外,还往往难以应用于开放式数字微流系统。开放式数字微流系统是将待操作的数字微流体直接置放于微流基片的表面上,在诸如声、电等外力作用下在微流基片的表面两维平面内运动,实现数字微流系统的微流分析。开放式数字微流系统的优点是结构简单,且无需载流体携带。常见的开放式数字微流系统是基于介电电润湿的开放式数字微流系统,其利用电场改变微流基片表面的电润湿程度来实现数字微流体破裂,但是该系统需要在微流基片的表面上光刻出电极阵列,并对电极阵列中各电极进行通、断电控制,操作较为复杂。 In addition to the above-mentioned shortcomings, the above two common methods for realizing digital microfluidic rupture in microfluidic channels are often difficult to apply to open digital microfluidic systems. The open digital microfluidic system is to place the digital microfluidics to be operated directly on the surface of the microfluidic substrate, and move in the two-dimensional plane on the surface of the microfluidic substrate under the action of external forces such as sound and electricity to realize digital microfluidics. Microfluidic analysis of microfluidic systems. The advantage of the open digital microfluidic system is that it is simple in structure and does not require carrier fluid. A common open digital microfluidic system is an open digital microfluidic system based on dielectric electrowetting, which uses an electric field to change the degree of electrowetting on the surface of a microfluidic substrate to achieve digital microfluidic rupture. The electrode array is photoetched on the surface of the flow substrate, and the power on and off of each electrode in the electrode array is controlled, and the operation is relatively complicated.
基于声表面波的开放式数字微流系统可克服上述基于介电电润湿的开放式数字微流系统所存在的一些不足之处。数字微流体在声辐射力作用下沿压电基片表面实现两维平面内操作。现有的基于声表面波数字微流体破裂的方法是采用较大电信号电压加到聚焦叉指换能器上,聚焦叉指换能器激发较高强度的声表面波使得待破裂的数字微流体发生飞逸实现数字微流体的破裂。这种方法由于要使数字微流体飞逸,需要在聚焦叉指换能器上加载较高的电信号功率,以激发较高强度的声表面波,因此常采用压电陶瓷作为基片,而这样使得这种方法难以得到推广应用。如期刊《微电子机械系统》2008年第17卷第1期147-156页(Journal of microelectromechanical systems, Vol. 17 (1), 2008:147-156)公开的《基于微液滴油包封微反应器》(《Droplet-Based Microreactions With Oil Encapsulation》),它是在玻璃基片的表面上放置油相数字微流体,待反应的反应液数字微流体置放于PZT压电基片上,经功率放大器放大后的RF电信号加载到设置于PZT压电基片上的聚焦叉指换能器上激发强声表面波,使得声传播路径上的反应液数字微流体破裂并飞逸到位于PZT压电基片上方的玻璃基片的油相数字微流体上,形成油包封反应液数字微流体,以减少反应液蒸发,并在油相微流体中完成化学反应。这种破裂数字微流体的方法需要较高的电信号功率,因而常采用压电陶瓷作为基片,然而在压电微流系统中,一般采用机电耦合系数较大、成本较低的铌酸锂基片,若用如此高功率的电信号激发声表面波极易使铌酸锂基片发生碎裂;同时,聚焦叉指换能器设计较为复杂,因而这种声表面波破裂数字微流体的方法难以得到推广应用。 The open digital microfluidic system based on surface acoustic wave can overcome some shortcomings of the above-mentioned open digital microfluidic system based on dielectric electrowetting. Two-dimensional in-plane manipulation of digital microfluidics along the surface of a piezoelectric substrate under the force of acoustic radiation. The existing method of rupturing digital microfluids based on surface acoustic waves is to apply a large electrical signal voltage to the focusing interdigital transducer, and the focusing interdigital transducer excites a relatively high-intensity surface acoustic wave to make the digital microfluidic to be broken Fluid escapes to realize the rupture of digital microfluidics. In order to make digital microfluidics fly away, this method needs to load higher electrical signal power on the focusing interdigital transducer to excite higher intensity surface acoustic waves, so piezoelectric ceramics are often used as substrates, while This makes it difficult to apply this method. For example, the journal "Microelectromechanical Systems" 2008, Volume 17, No. 1, Page 147-156 (Journal of microelectromechanical systems, Vol. 17 (1), 2008: 147-156) published "Based on micro-droplet oil-encapsulated micro Reactor" ("Droplet-Based Microreactions With Oil Encapsulation"), it is to place oil-phase digital microfluidics on the surface of the glass substrate, and the digital microfluidics of the reaction solution to be reacted is placed on the PZT piezoelectric substrate. The RF electrical signal amplified by the amplifier is loaded onto the focusing interdigital transducer set on the PZT piezoelectric substrate to excite strong acoustic surface waves, so that the reaction liquid digital microfluidics on the sound propagation path breaks and flies to the PZT piezoelectric substrate. On the oil-phase digital microfluidics of the glass substrate above the substrate, an oil-encapsulated reaction liquid digital microfluidics is formed to reduce the evaporation of the reaction liquid and complete the chemical reaction in the oil-phase microfluidics. This method of fracturing digital microfluidics requires high electrical signal power, so piezoelectric ceramics are often used as substrates. However, in piezoelectric microfluidic systems, lithium niobate with a large electromechanical coupling coefficient and low cost is generally used. If the surface acoustic wave is excited by such a high-power electrical signal, the lithium niobate substrate is easily broken; at the same time, the design of the focusing interdigital transducer is relatively complicated, so the surface acoustic wave rupture digital microfluidic The method is difficult to be popularized and applied.
发明内容 Contents of the invention
本实用新型所要解决的技术问题是提供一种声表面波实现数字微流体破裂的装置,其结构简单、体积小、易于集成,且只需较低的电信号功率就能实现数字微流体的破裂。 The technical problem to be solved by the utility model is to provide a device for digital microfluid rupture by surface acoustic waves, which has a simple structure, small volume, and is easy to integrate, and can realize digital microfluid rupture only with low electrical signal power .
本实用新型解决上述技术问题所采用的技术方案为:一种声表面波实现数字微流体破裂的装置,其特征在于包括压电基片和用于产生RF电信号的信号发生装置,所述的压电基片的上表面为工作表面,所述的压电基片的工作表面上设置有与所述的信号发生装置连接且用于激发声表面波的叉指换能器、用于放置待破裂的数字微流体的第一疏水层、用于衰减所述的叉指换能器激发的声表面波的强度的吸声涂层及用于接收破裂后的数字微流体的第二疏水层,所述的第一疏水层、所述的吸声涂层和所述的第二疏水层依次位于所述的叉指换能器激发的声表面波的声传输路径上,所述的信号发生装置加载到所述的叉指换能器上的RF电信号的功率瞬间降低大于或等于15 dBm时放置于所述的第一疏水层上的数字微流体发生破裂,破裂后的数字微流体飞逸出并落于所述的第二疏水层上。 The technical scheme adopted by the utility model to solve the above-mentioned technical problems is: a device for realizing digital microfluid rupture by surface acoustic waves, which is characterized in that it includes a piezoelectric substrate and a signal generating device for generating RF electrical signals. The upper surface of the piezoelectric substrate is a working surface, and the working surface of the piezoelectric substrate is provided with an interdigital transducer connected to the signal generating device and used to excite surface acoustic waves, for placing the the first hydrophobic layer of the ruptured digital microfluidics, the sound-absorbing coating for attenuating the intensity of the surface acoustic wave excited by the interdigital transducer and the second hydrophobic layer for receiving the ruptured digital microfluidics, The first hydrophobic layer, the sound-absorbing coating and the second hydrophobic layer are sequentially located on the acoustic transmission path of the surface acoustic wave excited by the interdigital transducer, and the signal generating device The digital microfluid placed on the first hydrophobic layer ruptures when the power of the RF electrical signal loaded on the interdigital transducer decreases instantaneously by greater than or equal to 15 dBm, and the digital microfluid after the rupture breaks away out and fall on the second hydrophobic layer.
所述的信号发生装置由用于产生RF电信号的可调信号发生器及与所述的可调信号发生器连接的功率放大器组成,所述的功率放大器与所述的叉指换能器连接。 The signal generating device is composed of an adjustable signal generator for generating RF electrical signals and a power amplifier connected to the adjustable signal generator, and the power amplifier is connected to the interdigital transducer .
放置于所述的第一疏水层上的数字微流体破裂前,所述的可调信号发生器通过所述的功率放大器后加载到所述的叉指换能器上的RF电信号的功率为12dBm~18 dBm,在持续0.5s~2s后使所述的可调信号发生器通过所述的功率放大器后加载到所述的叉指换能器上的RF电信号的功率瞬间降至-3dBm~3dBm,放置于所述的第一疏水层上的数字微流体破裂飞逸出。 Before the digital microfluidics placed on the first hydrophobic layer breaks, the power of the RF electrical signal loaded on the interdigital transducer after the adjustable signal generator passes through the power amplifier is: 12dBm ~ 18 dBm, after 0.5s ~ 2s, the power of the RF electrical signal loaded on the interdigital transducer after the adjustable signal generator passes through the power amplifier is instantly reduced to -3dBm ~3dBm, the digital microfluidics placed on the first hydrophobic layer burst and escape.
所述的压电基片的下表面上连接有PCB板,所述的PCB板上设置有多个引线脚,所述的叉指换能器包括两个汇流条,所述的汇流条通过导线与所述的引线脚相连接,所述的引线脚通过导线与所述的功率放大器相连接。 The lower surface of the piezoelectric substrate is connected with a PCB board, and a plurality of lead pins are arranged on the PCB board, and the interdigital transducer includes two bus bars, and the bus bars pass through wires It is connected with the lead pin, and the lead pin is connected with the power amplifier through wires.
所述的压电基片的工作表面上还设置有用于减少加载于所述的叉指换能器上的RF电信号的功率的反射栅。 A reflective grid for reducing the power of the RF electrical signal loaded on the interdigital transducer is also arranged on the working surface of the piezoelectric substrate.
所述的吸声涂层的厚度为100μm~1mm。 The thickness of the sound-absorbing coating is 100 μm-1 mm.
所述的吸声涂层的宽度与所述的叉指换能器的孔径一致。 The width of the sound-absorbing coating is consistent with the aperture of the interdigital transducer.
所述的吸声涂层为聚酰亚胺吸声橡胶层或PDMS涂覆层。 The sound-absorbing coating is a polyimide sound-absorbing rubber layer or a PDMS coating layer.
所述的第二疏水层上设置有用于阻挡破裂出的数字微流体飞逸出后落于所述的压电基片上的挡板,所述的挡板朝向所述的叉指换能器的一侧面上设置有疏水薄层,所述的挡板的高度为大于或等于3cm。 The second hydrophobic layer is provided with a baffle for preventing the ruptured digital microfluids from flying out and falling on the piezoelectric substrate, and the baffle faces towards the side of the interdigital transducer. A hydrophobic thin layer is arranged on one side, and the height of the baffle is greater than or equal to 3 cm.
所述的挡板通过由PDMS材料制成的固定块固定于所述的第二疏水层上。 The baffle is fixed on the second hydrophobic layer through a fixing block made of PDMS material.
与现有技术相比,本实用新型的优点在于:通过设置压电基片和信号发生装置,并在压电基片上设置与信号发生装置连接且用于激发声表面波的叉指换能器、用于放置待破裂的数字微流体的第一疏水层、用于衰减叉指换能器激发的声表面波的强度的吸声涂层及用于接收破裂后的数字微流体的第二疏水层,同时使第一疏水层、吸声涂层和第二疏水层依次位于叉指换能器激发的声表面波的声传输路径上,这样叉指换能器激发的声表面波直接作用于置放在第一疏水层上的数字微流体上,此时在数字微流体内产生声流形成声流力,使得数字微流体存在一种按一定角度向上运动的趋势,但又不能在第一疏水层上运动,这种状态持续一段时间后控制信号发生装置加载到叉指换能器上的RF电信号的功率下降15 dBm以上,此时放置于第一疏水层上的数字微流体破裂飞逸出,并最终落于第二疏水层上,本装置通过控制信号发生装置加载到叉指换能器上的RF电信号的功率实现了数字微流体的破裂,由于无需对叉指换能器进行加权设计,即采用等指长均匀间隔的叉指换能器,因而叉指换能器设计和制作简单;同时,只需较低的RF电信号功率即可实现数字微流体的破裂;另一方面,本装置无需外加压力驱动源,结构简单、体积小、易于集成,可用于压电微流芯片进行微流前处理操作。 Compared with the prior art, the utility model has the advantages of: by setting the piezoelectric substrate and the signal generating device, and setting the interdigital transducer connected with the signal generating device and used to excite the surface acoustic wave on the piezoelectric substrate , the first hydrophobic layer for placing the digital microfluidics to be ruptured, the sound-absorbing coating for attenuating the intensity of the surface acoustic waves excited by the interdigital transducers, and the second hydrophobic layer for receiving the ruptured digital microfluidics At the same time, the first hydrophobic layer, the sound-absorbing coating and the second hydrophobic layer are sequentially located on the acoustic transmission path of the surface acoustic wave excited by the IDT, so that the surface acoustic wave excited by the IDT directly acts on the Placed on the digital microfluidics on the first hydrophobic layer, an acoustic flow is generated in the digital microfluidics to form an acoustic flow force, so that the digital microfluidics has a tendency to move upwards at a certain angle, but cannot move in the first After this state lasts for a period of time, the power of the RF electrical signal loaded by the control signal generating device on the interdigital transducer drops by more than 15 dBm. At this time, the digital microfluidic placed on the first hydrophobic layer breaks and flies Escape, and finally fall on the second hydrophobic layer, this device realizes the rupture of the digital microfluid by controlling the power of the RF electrical signal loaded by the signal generating device on the interdigital transducer, because there is no need for interdigital transducer Weighted design, that is, the use of interdigital transducers with equal finger lengths and even intervals, so the design and manufacture of interdigital transducers are simple; at the same time, only low RF electrical signal power can realize the rupture of digital microfluidics; in addition On the one hand, the device does not require an external pressure drive source, has a simple structure, small size, and is easy to integrate, and can be used for microfluidic pretreatment operations on piezoelectric microfluidic chips.
附图说明 Description of drawings
图1为本实用新型装置的结构示意图; Fig. 1 is the structural representation of the utility model device;
图2为图1中A部分的放大示意图。 FIG. 2 is an enlarged schematic view of part A in FIG. 1 .
具体实施方式 Detailed ways
以下结合附图实施例对本实用新型作进一步详细描述。 The utility model is described in further detail below in conjunction with the accompanying drawings.
本实用新型提出的一种声表面波实现数字微流体破裂的装置,如图所示,其包括压电基片1和用于产生RF电信号的信号发生装置2,压电基片1的上表面为工作表面,压电基片1的工作表面上设置有与信号发生装置2连接且用于激发声表面波的叉指换能器3、用于放置待破裂的数字微流体8的第一疏水层4、用于衰减叉指换能器3激发的声表面波的强度的吸声涂层5、用于接收破裂后的数字微流体的第二疏水层6及用于减少信号发生装置2加载于叉指换能器3上的RF电信号的功率的反射栅7,第一疏水层4、吸声涂层5和第二疏水层6依次位于叉指换能器3激发的声表面波的声传输路径上,反射栅7位于叉指换能器3激发的声表面波的声传输路径的反方向上,即反射栅7和第一疏水层4分别位于叉指换能器3的两侧,信号发生装置2加载到叉指换能器3上的RF电信号的功率瞬间降低大于或等于15 dBm时放置于第一疏水层4上的数字微流体8发生破裂,破裂后的数字微流体飞逸出并落于第二疏水层6上。在此,叉指换能器3和反射栅7均是采用现有的微电子工艺光刻在压电基片1的工作表面上的,反射栅7用来反射叉指换能器3激发的声表面波以减小RF电信号的功率。
The utility model proposes a device for realizing digital microfluid rupture by surface acoustic waves, as shown in the figure, which includes a
在本实施例中,信号发生装置2由用于产生RF电信号的可调信号发生器21及与可调信号发生器21连接的功率放大器22组成,功率放大器22与叉指换能器3连接,可调信号发生器21输出RF电信号,该RF电信号经功率放大器22放大后加载到叉指换能器3上,叉指换能器3在RF电信号的作用下激发声表面波;放置于第一疏水层4上的数字微流体8破裂前,控制可调信号发生器21通过功率放大器22后加载到叉指换能器3上的RF电信号的功率为12dBm~18 dBm,在持续0.5s~2s后控制可调信号发生器21通过功率放大器22后加载到叉指换能器3上的RF电信号的功率瞬间降至-3dBm~3dBm,此时放置于第一疏水层4上的数字微流体8破裂飞逸出,并最终落于第二疏水层6上。在此,可调信号发生器21可采用现有的输出电压调节精度为0.1V的信号发生器;功率放大器22采用市售产品;在实际操作过程中,开启可调信号发生器21和功率放大器22后可控制可调信号发生器21通过功率放大器22后加载到叉指换能器3上的RF电信号的功率如为15 dBm,叉指换能器3激发的声表面波以辐射角辐射入放置于第一疏水层4上的待破裂的数字微流体8,在待破裂的数字微流体8内产生声流形成声流力,使得待破裂的数字微流体8存在一种按一定角度向上运动的趋势,但又不能在第一疏水层4上运动,这种状态持续0.5s后控制可调信号发生器21通过功率放大器22后加载到叉指换能器3上的RF电信号的功率下降15 dBm以上,如下降至-1dBm,此时放置于第一疏水层4上的数字微流体8破裂飞逸出,并最终落于第二疏水层6上。
In this embodiment, the
在本实施例中,压电基片1的下表面上连接有PCB板9,PCB板9上设置有两个引线脚91,叉指换能器3包括两个汇流条31,一个汇流条通过导线经压焊或导电银胶与一个引线脚相连接,另一个汇流条通过导线经压焊或导电银胶与另一个引线脚相连接,两个引线脚91通过导线与功率放大器22相连接。在此,PCB板9也可由其它现有的可以固定导线的基板替代。
In this embodiment, a
在本实施例中,第二疏水层6上设置有用于阻挡破裂出的数字微流体飞逸出后落于压电基片1上的挡板61,挡板61朝向叉指换能器3的一侧面上设置有疏水薄层(图中未示出),该挡板61可采用现有的薄玻璃片,且在薄玻璃片的工作面即朝向叉指换能器3的一侧面上涂覆Teflon AF 1600疏水薄层,该挡板61的高度可设计为大于或等于3cm,在加工时可在该挡板61的底部涂上一层PDMS材料,然后将该挡板61粘接于第二疏水层上,或者也可以通过一个由PDMS材料制成的固定块62固定于第二疏水层6上。在此,该挡板61设置于第二疏水层6远离吸声涂层5的一侧上,挡板61的宽度可设计成与叉指换能器3的孔径相同。在设计第二疏水层6时,如果第二疏水层6的长度大于6cm,则在第二疏水层6上不设置挡板61,破裂后的数字微流体也不会飞离出第二疏水层6。在此,疏水薄层为在挡板61的一侧面上涂覆一层Teflon AF 1600疏水材料,再经160度恒温箱烘干1小时左右形成。
In this embodiment, the second
在本实施例中,吸声涂层5为在叉指换能器3激发的声表面波的声传输路径上涂覆一层PDMS(聚二甲基硅氧烷)材料,再经24小时自然固化后形成的,并要求形成的PDMS涂覆层的厚度为100μm~1mm,如实际操作时可使PDMS涂覆层的厚度为100μm,如果吸声涂层5采用PDMS涂覆层,则第一疏水层4和第二疏水层6可以一体设置,直接在疏水层上涂覆PDMS材料形成即可。吸声涂层5也可以采用厚度为100μm~1mm的聚酰亚胺吸声橡胶层,如果采用聚酰亚胺吸声橡胶层,则一般只能将该聚酰亚胺吸声橡胶层设置于压电基片1上。在此,吸声涂层5的宽度与叉指换能器3的孔径一致,即吸声涂层5相对第一疏水层4和第二疏水层6的方向的宽度与叉指换能器3的孔径一致,这样刚好使得叉指换能器3激发的声表面波全部经过吸声涂层,强度被吸声涂层5衰减掉,当然在实际设计过程中,吸声涂层5的宽度可以设计得比叉指换能器3的孔径大;吸声涂层5的长度为4mm~6mm,即叉指换能器3激发的声表面波经过吸声涂层5的距离为4mm~6mm,在实际设计过程中可设计为5mm,一般不建议设计得太窄,这样声表面波的强度衰减效果不理想,也不建议设计得太宽,这样不仅会浪费材料,而且可能会使得破裂后的数字微流体飞逸出后落于该吸声涂层5上。
In this embodiment, the sound-absorbing
在此,吸声涂层5的设置是为了防止落于第二疏水层6上的破裂后的数字微流体在第二疏水层6上继续破裂,采用吸声涂层5等吸声材料衰减声表面波的强度,吸声涂层5不影响第一疏水层4上的原始数字微流体8的破裂,但会大幅降低加到位于第二疏水层6上的破裂后的数字微流体上的声表面波的强度,从而避免了破裂后的数字微流体进一步破裂。
Here, the setting of the sound-absorbing
在本实施例中,第一疏水层4和第二疏水层6均为在叉指换能器3激发的声表面波的声传输路径上涂覆一层Teflon AF 1600疏水材料,再经160度恒温箱烘干1小时左右形成,由于如果第一疏水层4和第二疏水层6太厚,则衰减声表面波太大,所需RF信号功率增加,如果第一疏水层4和第二疏水层6太薄,则压电基片1的工作表面疏水性不够好,导致置放于第一疏水层4和第二疏水层6上的数字微流体不成液滴状,无法保证在声表面波作用下破裂出小体积的数字微流体,因此,进行了大量的实验,实验结果说明当该第一疏水层4和第二疏水层6的厚度控制在1~3??m范围内时均能取得很好的效果。
In this embodiment, both the first
在本实施例中,压电基片1可采用机电耦合系数稍大的压电基片,基本可取机电耦合系数大于5.5%的压电基片,如1280-YX LiNbO3压电基片。
In this embodiment, the
在具体设计该装置的过程中,可在压电基片1上设置多个叉指换能器形成叉指换能器阵列,每个叉指换能器均与信号发生装置2连接,这样就可根据需要对破裂后的数字微流体通过叉指换能器阵列输运到第一疏水层4上再进行破裂获得更小体积的数字微流体,也可以通过叉指换能器阵列对破裂后的小体积的数字微流体进行输运。
In the process of specifically designing the device, a plurality of interdigital transducers can be arranged on the
利用上述的装置实现数字微流体破裂的过程为: The process of using the above-mentioned device to realize digital microfluidic rupture is as follows:
①连接信号发生装置2的可调信号发生器21与功率放大器22,连接功率放大器22与叉指换能器3。
① Connect the
②将待破裂的数字微流体8放置于第一疏水层4上,并使待破裂的数字微流体8位于叉指换能器3激发的声表面波的声传输路径上。
② Place the
③启动信号发生装置2的可调信号发生器21和功率放大器22,可调信号发生器21输出RF电信号,并传输RF电信号给功率放大器22,同时控制功率放大器22输出的放大的RF电信号的功率为12dBm~18 dBm,如具体操作时可控制为15 dBm。实际上,具体加载到叉指换能器3上的RF电信号的功率可根据待破裂的数字微流体8的体积大小确定,一般情况下如果待破裂的数字微流体8的体积较大,如为10微升~20微升时,则可以将加载到叉指换能器3上的RF电信号的功率控制在18dBm左右,如果待破裂的数字微流体8的体积较小,如为1微升~10微升时,则可以将加载到叉指换能器3上的RF电信号的功率控制在12dBm左右。
3. start the
④信号发生装置2的功率放大器22输出的放大的RF电信号传输给叉指换能器3,叉指换能器3接入RF电信号后激发声表面波,叉指换能器3激发的声表面波作用于放置于第一疏水层4上的待破裂的数字微流体8上,此时待破裂的数字微流体8内产生声流形成声流力,使得待破裂的数字微流体8存在斜向上运动的趋势。
④ The amplified RF electrical signal output by the power amplifier 22 of the
⑤在待破裂的数字微流体8保持斜向上运动的趋势0.5s~2s后(如在1s后),调节信号发生装置2的可调信号发生器21输出的RF电信号,使功率放大器22输出的放大的RF电信号的功率瞬间降至-3dBm~3dBm,具体操作时如降至-1 dBm,此时待破裂的数字微流体8因惯性克服其表面张力作用而破裂,破裂后的数字微流体飞逸出并落于第二疏水层6上。实际上,保持待破裂的数字微流体8斜向上运动的趋势的时间在0.5秒以上都可以,为了应用方便和时间节省,一般情况下,选用1秒;而瞬间降低RF电信号的功率的范围需在15 dBm以上,即如果原来加载到叉指换能器3上的RF电信号的功率为12 dBm,则需瞬间降至-3dBm以下即可,如降至-5dBm,如果原来加载到叉指换能器3上的RF电信号的功率为18 dBm,则需瞬间降至3dBm以下,如降至1dBm。
⑤ After the digital
⑥关闭信号发生装置2的可调信号发生器21和功率放大器22。
⑥ Turn off the
在具体操作过程中,加载到叉指换能器3的RF电信号的功率不能太小,否则待破裂的数字微流体8产生的声流力不够强,惯性不足以克服数字微流体的表面张力,不能实现数字微流体的破裂;加载到叉指换能器3的RF电信号的功率不能过大,否则叉指换能器3激发的声表面波将驱动待破裂的数字微流体8在第一疏水层4上滑移,即使瞬间降低RF电信号强度,也不能实现数字微流体的破裂。当加载到叉指换能器3上的RF电信号持续0.5秒以上,瞬间使RF电信号降低足够量的强度时可实现数字微流体的破裂。经过实验表明,加载到叉指换能器3上的RF电信号的功率在12dBm~18dBm范围瞬间降低RF电信号的功率幅度范围为15dBm以上,即可实现数字微流体的破裂。
In the specific operation process, the power of the RF electrical signal loaded to the
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