CN203191786U - Multi-sensor dynamic data fusion control system - Google Patents
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Abstract
Description
技术领域 technical field
本实用新型涉及到工业控制领域,特别的,涉及到一种对多种工业传感器采集的动态数据进行融合控制的控制系统。 The utility model relates to the field of industrial control, in particular to a control system for fusion control of dynamic data collected by various industrial sensors. the
背景技术 Background technique
在现有的工业控制领域,需要用到多种传感器进行信息采集和监测,基于这些采集和监测到的信息,通过多种相应的终端控制器实现终端控制。但是,在一些复杂或恶劣的工业现场,往往需要同时用到较多数量且不同类型的传感器和终端执行器进行参数采集和调整。这种情况下,存在的主要问题是大量不同种类和反馈模式的传感器和执行器在同一系统中不能准确、高效的实现数据融合和资源配置。 In the existing industrial control field, a variety of sensors are needed for information collection and monitoring. Based on the collected and monitored information, terminal control is realized through a variety of corresponding terminal controllers. However, in some complex or harsh industrial sites, it is often necessary to use a large number and different types of sensors and end effectors at the same time for parameter acquisition and adjustment. In this case, the main problem is that a large number of sensors and actuators of different types and feedback modes cannot accurately and efficiently realize data fusion and resource allocation in the same system. the
因此,需要提供一种多传感器动态数据融合控制系统,以解决现有技术存在的不能满足种类和反馈模式各不相同的传感器和执行器在同一系统中大量使用与资源配置问题。 Therefore, it is necessary to provide a multi-sensor dynamic data fusion control system to solve the problems existing in the prior art that cannot meet the problems of mass usage and resource allocation of sensors and actuators with different types and feedback modes in the same system. the
实用新型内容 Utility model content
本实用新型的目的是提供一种多传感器动态数据融合控制系统,以解决现有技术存在的不能满足种类和反馈模式各不相同的传感器和执行器在同一系统中大量使用与资源配置问题。 The purpose of this utility model is to provide a multi-sensor dynamic data fusion control system to solve the problems existing in the prior art that cannot satisfy the problems of mass use and resource allocation of sensors and actuators with different types and feedback modes in the same system. the
根据本实用新型的一个方面,提供了一种多传感器动态数据融合控制系统,包括:管理终端A,面向用户,包括现场计划终端10、现场监督终端20以及其它部门终端30,并通过局域网与节点主服务器B连接;节点主服务器B,其通过I2C总线与现场控制系统C连接;以及现场控制系统C,用于在作业现场进行数据的采集、处理和控制;所述现场控制系统C进一步包括:多个模拟传感器100,用于将模拟信号输入到A/D转换器101 的输入端;A/D转换器101,用于将从多个模拟传感器100接收的模拟信号转换成数字信号;微控制器MCU102;D/A转换器103,用于将微控制器MCU102输出的信号进行数模转换以作为多个终端执行器104的控制信号;以及多个终端执行器104,多个终端执行器104用于基于D/A转换器103输出的控制信号执行相应的控制动作。
According to one aspect of the present invention, a multi-sensor dynamic data fusion control system is provided, including: management terminal A, facing users, including on-
可选的,所述多传感器动态数据融合控制系统还包括无线通信接收模块105,连接到所述微控制器MCU102的输入/输出接口,用于通过无线方式接收多个模拟传感器和终端执行器的信号。
Optionally, the multi-sensor dynamic data fusion control system also includes a wireless
其中,所述多个模拟传感器100通过A/D转换器101与微控制器MCU102的输入端连接,微控制器MCU102的输出端通过D/A转换器103与多个终端执行器104连接。
Wherein, the multiple
其中,所述节点主服务器B还包括系统初始设置模块,局域网通信模块和显示模块。 Wherein, the node main server B also includes a system initial setting module, a LAN communication module and a display module. the
本实用新型所述的多传感器动态数据融合控制系统将原有的分立式工业传感控制系统集合为一套统一的工业控制系统,能对并行上传的不同类型的反馈数据进行统一处理,并能同时驱动多个不同类型的终端执行器分别执行相应的控制动作。 The multi-sensor dynamic data fusion control system described in the utility model integrates the original discrete industrial sensor control system into a unified industrial control system, which can uniformly process different types of feedback data uploaded in parallel, and It can simultaneously drive multiple different types of end effectors to perform corresponding control actions respectively. the
从而,能够有效的解决了目前多维传感器信号的数据融合问题,同时也简化了轨道交通控制系统和工业控制系统的软硬件设备的升级和维护,成本相对较低。 Therefore, it can effectively solve the current data fusion problem of multi-dimensional sensor signals, and at the same time simplify the upgrade and maintenance of software and hardware equipment in rail transit control systems and industrial control systems, and the cost is relatively low. the
附图说明 Description of drawings
图1显示了本实用新型的多传感器动态数据融合控制系统的结构示意图。 Fig. 1 has shown the structural diagram of the multi-sensor dynamic data fusion control system of the present invention. the
具体实施方式 Detailed ways
为使本实用新型的目的、技术方案和优点更加清楚明了,下面结合具体实施方式并参照附图,对本实用新型进一步详细说明。应该理解,这些描述只是示例性的,而并非要限制本实用新型的范围。此外,在以下说明中,省略了对公知结构和技术的描述,以避免不必要地混淆本实用新型的 概念。 In order to make the purpose, technical solutions and advantages of the utility model clearer, the utility model will be further described in detail below in combination with specific embodiments and with reference to the accompanying drawings. It should be understood that these descriptions are only exemplary and not intended to limit the scope of the present invention. In addition, in the following description, descriptions of known structures and technologies are omitted to avoid unnecessarily confusing the concept of the present invention. the
图1显示了本实用新型的多传感器动态数据融合控制系统的结构示意图。 Fig. 1 has shown the structural diagram of the multi-sensor dynamic data fusion control system of the present invention. the
如图1所示,本实用新型的多传感器动态数据融合控制系统采用三层网络架构,包括管理终端A、节点主服务器B和现场控制系统C。其中,管理终端A是面向用户的,属于上游设备。节点主服务器B是中间设备。现场控制系统C是在作业现场实际进行数据采集、处理和控制的设备,属于下游设备。 As shown in Figure 1, the multi-sensor dynamic data fusion control system of the present invention adopts a three-layer network architecture, including management terminal A, node master server B and field control system C. Among them, the management terminal A is user-oriented and belongs to the upstream device. Node master server B is an intermediate device. On-site control system C is the equipment that actually collects, processes and controls data at the job site, and belongs to the downstream equipment. the
管理终端A包括现场计划终端10、现场监督终端20以及其它部门终端30等。管理终端A通过局域网与节点主服务器B连接。
The management terminal A includes an on-
节点主服务器B通过I2C总线与现场控制系统C连接。 Node main server B is connected with field control system C through I 2 C bus.
本实用新型的系统中,节点主服务器B作为自适应控制的核心设备,在面对下游网络方面负责动态数据融合自适应算法的执行和管理。自适应算法以C语言代码的形式存储在主机硬盘之中,通过程序的反复调用和执行,上传至主机的串行反馈信息依类别不同而进行不同的计算处理,从而得到精确度和控制效率都较高的控制策略。 In the system of the present utility model, the main node server B, as the core equipment of adaptive control, is responsible for the execution and management of the dynamic data fusion adaptive algorithm facing the downstream network. The adaptive algorithm is stored in the hard disk of the host computer in the form of C language code. Through the repeated calling and execution of the program, the serial feedback information uploaded to the host computer will be calculated and processed according to different types, so as to obtain the accuracy and control efficiency. Higher control strategy. the
另外,节点主服务器B还负责提供一些必要的软件模块(节点主服务器上有相应的软件或者程序,具有系统控制、网络连接、系统相关信息显示等功能),如系统初始设置模块,局域网通信模块,显示模块等,以方便管理人员的远程查询,实时监控和人工干预。节点主服务器B的信息通过I2C总线从微控制器MCU102处得到,例如,系统控制置信息、通信数据信息、显示信息等通过I2C总线从微控制器MCU102传输到节点服务器B。 In addition, node master server B is also responsible for providing some necessary software modules (corresponding software or programs on the node master server, with functions such as system control, network connection, system related information display, etc.), such as system initial setting module, LAN communication module , display module, etc., to facilitate the remote query of managers, real-time monitoring and manual intervention. The information of the main node server B is obtained from the microcontroller MCU102 through the I 2 C bus, for example, system control information, communication data information, display information, etc. are transmitted from the microcontroller MCU102 to the node server B through the I 2 C bus.
现场控制系统C包括多个不同类型的模拟传感器100(编号顺序为1、2、...n)、A/D转换器101、微控制器MCU102、D/A转换器103、多个终端执行器104(编号顺序为1、2、...n)和无线通信接收模块105。
The on-site control system C includes a plurality of different types of analog sensors 100 (the numbering sequence is 1, 2, ... n), an A/
模拟传感器100(1~n)包括多个不同类型的模拟传感器,例如温度、湿度、压力等类型的传感器,这些传感器通过A/D转换器101与微控制器MCU102的输入端连接,微控制器MCU102的输出端通过D/A转换器103与多个终端执行器104(1~n)连接。在所述微控制器MCU102的另一输 入/输出接口连接有无线通信接收模块105。
The analog sensors 100 (1-n) include a plurality of different types of analog sensors, such as temperature, humidity, pressure and other types of sensors, these sensors are connected to the input end of the microcontroller MCU102 through the A/
本实用新型的系统中,在上游的管理终端A与节点主服务器B之间基于通用性和兼容性的原则进行信息传递。具体来说,采用企业内部局域网的形式,以位于车间内或控制中心的某台节点计算机作为节点主服务器B。其他的网内用户,例如现场计划终端10、现场监督终端20以及其它部门终端30等以B/S方式登录用户的形式访问节点主服务器B,从而方便针对节点主服务器B的异地查询,实现实时监控和远程人工干预。
In the system of the present invention, information is transmitted between the upstream management terminal A and the node master server B based on the principles of versatility and compatibility. Specifically, adopt the form of intra-enterprise LAN, and use a certain node computer located in the workshop or control center as the node master server B. Other users in the network, such as on-
另一方面,本实用新型的系统中,在下游的现场控制系统C与节点主服务器B之间采用I2C总线系统进行信息传递。具体来说,微控制器MCU102的输入/输出接口通过I2C总线系统连接到节点主服务器B。 On the other hand, in the system of the present invention, the I 2 C bus system is used for information transmission between the downstream field control system C and the node main server B. Specifically, the input/output interface of the microcontroller MCU102 is connected to the node master server B through the I 2 C bus system.
本实用新型中,I2C总线采用两根双向传输线,包括时钟线SCL和数据线SDA,这两根线都具有线与特性。只有当SCL为低电平时,才允许SDA上的电平进行状态转换。 In the utility model, the I 2 C bus adopts two bidirectional transmission lines, including a clock line SCL and a data line SDA, both of which have the line-AND characteristic. The level on SDA is only allowed to transition state when SCL is low.
微控制器MCU102用于在下游设备与节点主服务器B之间进行信息的集散分配。具体来说,微控制器MCU102包括两个主要功能。第一个功能是对工业传感器上传的反馈信号进行时序性的采集,并对其进行统一编码和并串转换,以满足动态数据融合自适应算法对系统多元多维信息源的要求。第二个功能是对节点主服务器B计算得出的二级控制策略进行解码和串并转换,并将其分别发送至相应的终端执行器上。 The microcontroller MCU102 is used for collecting and distributing information between the downstream equipment and the node main server B. Specifically, microcontroller MCU102 includes two main functions. The first function is to collect the feedback signals uploaded by industrial sensors sequentially, and perform unified encoding and parallel-to-serial conversion to meet the requirements of dynamic data fusion adaptive algorithms for multi-dimensional information sources of the system. The second function is to decode and serial-to-parallel convert the secondary control strategy calculated by node master server B, and send it to the corresponding terminal executors respectively. the
本实用新型中,微控制器MCU102可以采用多种芯片实现,例如ATMEl的AT89C52芯片等,但本实用新型不限制于此。 In the present utility model, microcontroller MCU102 can adopt multiple chips to realize, for example the AT89C52 chip of ATME1 etc., but the present utility model is not limited thereto. the
在MCU102数量的选择上,可以根据下游传感器和执行器的数量来灵活确定。通常,每个MCU102可以驱动4至8个终端设备。
The selection of the number of
A/D转换器101用于从传感器接收的模拟信号进行模数转换。例如,可以采用具有多路A/D转换通道的ADC0809为处理核心的电路结构。优选的,在A/D转换器101与MCU102之间可以执行模拟信号的锁存,以提高系统的实时性要求和稳定性。
The A/
D/A转换器103用于将MCU102输出的信号进行数模转换,转换成的模拟信号作为多个终端执行器104的控制信号。例如,可以采用以具有多个D/A转换通道的DAC0832为处理核心的电路结构。
The D/
另外,对于部分反馈值为数字信号的工业传感器和数字控制信号的执行器,经过简单的电平比较和驱动电路,可直接连入MCU102的数据总线。 In addition, for some industrial sensors whose feedback value is digital signals and actuators of digital control signals, they can be directly connected to the data bus of MCU102 after simple level comparison and driving circuit. the
多个终端执行器104用于基于D/A转换器103输出的控制信号执行相应的控制动作。
无线通讯接收模块105连接到所述微控制器MCU102的输入/输出接口,用于通过无线方式接收多个模拟传感器和终端执行器的信号。由于有些模拟传感器和终端执行器距离MCU102较远或者现场较复杂的情况下,架设信号传输线有一定的难度,本实用新型采用了无线通讯接收模块105实现以无线串行通讯方式代替有线方式进行信号传输。无线串行通信方式作为一种高速稳定的传输方式,既节省了端口资源,又提高了传输速度。
The wireless
下面介绍本实用新型的多传感器动态数据融合控制系统的工作过程。 The working process of the multi-sensor dynamic data fusion control system of the present invention is introduced below. the
由各个模拟传感器100反馈来的模拟信号经A/D转换器101进行模数转换后,读入微控制器MCU102的RAM内。在MCU102内,反馈数据基于上传时间、数据类型和传感器所在节点号等索引标签进行矩阵化排序。嵌有时间、数据类型、节点号、工位号等信息的反馈数据经过编码,以I2C总线方式按顺序上传至节点主服务器B,节点主服务器B进行自适应处理和上游局域网调用查看。经节点主服务器B计算出执行数据(包含有数据类型、节点号、工位号等信息)以I2C总线方式按顺序传输至MCU102,经D/A转换器103进行数模转换后,被终端执行器104依次读取并执行。
The analog signals fed back by each
另一方面,当传感器或执行器与MCU102的距离较远时,通过无线通信模块105进行数字信息的传递。MCU102的使用数量根据系统节点数和复杂程度而定,一般每个MCU102可驱动4至8个模拟传感器或执行器。
On the other hand, when the distance between the sensor or actuator and the
本实用新型所述多传感器动态数据融合控制系统的主要特点是将原有的分立式工业传感控制系统集合为一套统一的工业控制系统,能对并行上传的不同类型的反馈数据进行统一处理,并能同时驱动多个不同类型的终端执行器分别执行相应的控制动作。 The main feature of the multi-sensor dynamic data fusion control system described in the utility model is that the original discrete industrial sensor control system is integrated into a unified industrial control system, which can unify different types of feedback data uploaded in parallel processing, and can simultaneously drive multiple different types of end effectors to perform corresponding control actions respectively. the
从而,能够有效的解决了目前多维传感器信号的数据融合问题,同时也简化了轨道交通控制系统和工业控制系统的软硬件设备的升级和维护, 成本相对较低。 Therefore, it can effectively solve the current data fusion problem of multi-dimensional sensor signals, and also simplify the upgrade and maintenance of software and hardware equipment in rail transit control systems and industrial control systems, and the cost is relatively low. the
应当理解的是,本实用新型的上述具体实施方式仅仅用于示例性说明或解释本实用新型的原理,而不构成对本实用新型的限制。因此,在不偏离本实用新型的精神和范围的情况下所做的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。此外,本实用新型所附权利要求旨在涵盖落入所附权利要求范围和边界、或者这种范围和边界的等同形式内的全部变化和修改例。 It should be understood that the above specific embodiments of the present utility model are only used to illustrate or explain the principle of the present utility model, but not to limit the present utility model. Therefore, any modification, equivalent replacement, improvement, etc. made without departing from the spirit and scope of the present utility model shall be included in the protection scope of the present utility model. Furthermore, the appended claims are intended to cover all changes and modifications that come within the scope and boundaries of the appended claims, or equivalents of such scope and boundaries. the
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CN113593207A (en) * | 2021-06-18 | 2021-11-02 | 哈尔滨理工大学 | Pore water pressure online monitoring and early warning system and method based on 5G network |
CN114339654A (en) * | 2022-03-11 | 2022-04-12 | 东莞市易联交互信息科技有限责任公司 | A communication method and device for a multi-sensor system |
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CN113593207A (en) * | 2021-06-18 | 2021-11-02 | 哈尔滨理工大学 | Pore water pressure online monitoring and early warning system and method based on 5G network |
CN114339654A (en) * | 2022-03-11 | 2022-04-12 | 东莞市易联交互信息科技有限责任公司 | A communication method and device for a multi-sensor system |
CN114339654B (en) * | 2022-03-11 | 2022-06-17 | 东莞市易联交互信息科技有限责任公司 | Communication method and device of multi-sensor system |
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