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CN203189251U - Control system of liquid injection metering pump - Google Patents

Control system of liquid injection metering pump Download PDF

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Publication number
CN203189251U
CN203189251U CN 201220684160 CN201220684160U CN203189251U CN 203189251 U CN203189251 U CN 203189251U CN 201220684160 CN201220684160 CN 201220684160 CN 201220684160 U CN201220684160 U CN 201220684160U CN 203189251 U CN203189251 U CN 203189251U
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China
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plc
metering pump
liquid injection
control system
pressure
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Expired - Fee Related
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CN 201220684160
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Chinese (zh)
Inventor
张红琴
张建民
张卫平
朱兰云
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Jiangsu University of Technology
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Jiangsu University of Technology
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Abstract

本实用新型公开了一种注液计量泵的控制系统,用于为注液计量泵提供高精度、高压力、高安全的数字化控制,所述控制系统包括输入显示单元、压力测量模块、PLC控制单元、伺服驱动系统,所述输入显示单元与PLC控制单元通过信号线连接,所述压力测量模块和伺服驱动系统均与PLC控制单元连接。实施本实用新型的注液装置,可以通过PLC的程序接受智能触摸屏的指令,控制液体排出和吸入,同时预先设定的多种工作模式给用户提供了极大的方便。

The utility model discloses a control system of a liquid injection metering pump, which is used for providing digital control with high precision, high pressure and high safety for the liquid injection metering pump. The control system includes an input display unit, a pressure measurement module, and a PLC control system. unit, a servo drive system, the input display unit is connected to the PLC control unit through a signal line, and both the pressure measurement module and the servo drive system are connected to the PLC control unit. The liquid injection device implementing the utility model can accept the instructions of the intelligent touch screen through the PLC program to control the discharge and suction of the liquid, and at the same time, various preset working modes provide great convenience to the user.

Description

注液计量泵的控制系统The Control System of Injection Metering Pump

技术领域 technical field

本实用新型属于计量设备控制领域,具体涉及一种注液计量泵的控制系统。  The utility model belongs to the control field of metering equipment, in particular to a control system of a liquid injection metering pump. the

背景技术 Background technique

在制药、食品饮料和石油化工行业的各个领域的实验、生产工艺中,需要液体原料精密计量与精确投加,而计量泵以其传输的介质、压力和容量等都能满足工业生产的绝大数要求成为理想的精密计量设备。但在医疗、石油化工等行业用计量泵的指标,如不间断加注容量、加注压力及精度要求相对其他工业领域更为严格,其发展先对较为滞后。  In the experiments and production processes in various fields of the pharmaceutical, food and beverage and petrochemical industries, precise metering and precise dosing of liquid raw materials are required, and metering pumps can meet the vast majority of industrial production due to the medium, pressure and capacity they transmit. Number requirements become an ideal precision metering equipment. However, the indicators of metering pumps used in medical, petrochemical and other industries, such as uninterrupted filling capacity, filling pressure and precision requirements, are more stringent than other industrial fields, and its development lags behind. the

现有技术普遍采用交流电动机作为计量泵动力源,增加变频稳流技术实现流量调节,不能满足流量的连续性和精度要求。公开号为CN2016506442U的中国专利公开了一种精密柱塞计量泵,使用步进电机与光电编码器组合作为驱动控制,提高了计量精度,但存在一次连续加注容量、加注压力不够,可视化管理与组件一体化等技术问题。  The existing technology generally uses an AC motor as the power source of the metering pump, and adds frequency conversion and flow stabilization technology to realize flow regulation, which cannot meet the requirements of flow continuity and accuracy. The Chinese patent with the publication number CN2016506442U discloses a precision plunger metering pump, which uses a combination of a stepping motor and a photoelectric encoder as the driving control, which improves the metering accuracy, but there is a continuous filling capacity and insufficient filling pressure, and visual management Technical issues such as integration with components. the

实用新型内容 Utility model content

实用新型目的:本实用新型的目的是为了解决现有技术中计量泵控制系统存在的上述缺陷,提供一种精度高、反应快且可视化管理的注液计量泵的控制系统。  Purpose of the utility model: The purpose of this utility model is to solve the above-mentioned defects in the metering pump control system in the prior art, and provide a control system for the liquid injection metering pump with high precision, fast response and visual management. the

技术方案:本实用新型所述的注液计量泵的控制系统,其目的是这样实现的:一种注液计量泵的控制系统,包括输入显示单元、压力测量模块、PLC控制单元、伺服驱动系统,所述输入显示单元与PLC控制单元通过信号线连接,所述压力测量模块和伺服驱动系统均与PLC控制单元连接,有所不同的是,输入显示单元输入信号给PLC控制单元并接受PLC控制单元反馈的信息,压力测试模块输入信号给PLC控制单元,PLC控制单元输出信号给伺服驱动系统动作。  Technical solution: The control system of the liquid injection metering pump described in the utility model is realized in the following way: a control system of the liquid injection metering pump, including an input display unit, a pressure measurement module, a PLC control unit, and a servo drive system , the input display unit is connected to the PLC control unit through a signal line, the pressure measurement module and the servo drive system are connected to the PLC control unit, the difference is that the input display unit inputs signals to the PLC control unit and accepts PLC control The information fed back by the unit, the pressure test module inputs the signal to the PLC control unit, and the PLC control unit outputs the signal to the servo drive system for action. the

所述PLC控制单元包括PLC主机、与其输入端连接的位置传感器和与其输出端连接的电磁阀;所述伺服驱动系统包括伺服驱动器和伺服电机,伺服驱动器一端与PLC主机连接,另一端与伺服电机连接;所述伺服电机的转动轴与计量泵内机械连杆系统连接;所述压力测量模块包括压力传感器和PLC模拟数字转换模块,PLC模拟数字转换模块一端与PLC主机连接,另一端与压力传感器或前端设备压力输出端连接。  The PLC control unit includes a PLC host, a position sensor connected to its input end and a solenoid valve connected to its output end; the servo drive system includes a servo drive and a servo motor, one end of the servo drive is connected to the PLC host, and the other end is connected to the servo motor connection; the rotating shaft of the servo motor is connected to the mechanical linkage system in the metering pump; the pressure measurement module includes a pressure sensor and a PLC analog-to-digital conversion module, one end of the PLC analog-to-digital conversion module is connected to the PLC host, and the other end is connected to the pressure sensor Or connect to the pressure output port of the front-end equipment. the

所述输入显示单元为智能触摸屏终端。  The input display unit is an intelligent touch screen terminal. the

所述PLC主机的输出端还连接声控报警设备和光控报警设备。  The output end of the PLC mainframe is also connected with sound-activated alarm equipment and light-activated alarm equipment. the

在本实用新型所述的注液计量泵的控制系统中,所述的智能触摸屏终端为真彩显示,可以使用二维动画实现计量泵腔体内部运行状态的可视化。  In the control system of the liquid injection metering pump described in the utility model, the intelligent touch screen terminal is a true color display, and two-dimensional animation can be used to realize the visualization of the internal operation state of the metering pump cavity. the

在本实用新型所述的注液计量泵的控制系统中,所述的前端设备压力输出端是指计量泵液体提供设备,其输出端的压力即为本实用新型的输入压力,传输给PLC模拟数字转换模块的是电模拟信号。  In the control system of the liquid injection metering pump described in the utility model, the pressure output end of the front-end equipment refers to the liquid supply equipment of the metering pump, and the pressure at the output end is the input pressure of the utility model, which is transmitted to the PLC analog digital The conversion module is an electrical analog signal. the

有益效果:本实用新型所述的注液计量泵的控制系统,用于为注液计量泵提供高精度、高压力、高安全的数字化控制,实施本实用新型的注液装置,可以通过PLC主机的内部程序接受智能触摸屏的指令,控制液体排出和吸入,同时可给PLC主机预先设定多种工作模式,给用户提供了极大的方便。  Beneficial effects: the control system of the liquid injection metering pump described in the utility model is used to provide high-precision, high-pressure, high-safety digital control for the liquid injection metering pump. The liquid injection device of the utility model can be controlled by a PLC host The internal program accepts the instructions of the smart touch screen to control the discharge and suction of the liquid. At the same time, it can pre-set a variety of working modes for the PLC host, which provides great convenience to the user. the

附图说明 Description of drawings

图1是本实用新型系统连接示意图。  Fig. 1 is a schematic diagram of the system connection of the utility model. the

具体实施方式 Detailed ways

为了加深对本实用新型的理解,下面将结合实施例和附图对本实用新型作进一步详述,该实施例仅用于解释本实用新型,并不构成对本实用新型保护范围的限定。  In order to deepen the understanding of the utility model, the utility model will be further described below in conjunction with the embodiments and accompanying drawings. The embodiment is only used to explain the utility model, and does not constitute a limitation to the protection scope of the utility model. the

参见图1所示,智能触摸屏终端接收到用户输入的系统运行所需的相关参数,并随同命令发送给PLC主机;PLC主机结合压力测量模块,由压力传感器测得的压力信息并传送给PLC模拟数字转换模块的模拟信号,或者前端设备压力输出端所提供的模拟信号,以及位置传感器的定位信号,给电磁阀及伺服驱动器发出信号,决定伺服电机运行方式,精确控制注液计量泵的液体吸入、排出量和排出速度;PLC主机将接收到的压力和位置信息反馈给智能触摸屏终端,控制二维动画运动并绘制实时运行曲线;本装置运行异常后,PLC主机给声控报警设备和光控报警设备发出报警信号,通知用户停运并检修。  As shown in Figure 1, the intelligent touch screen terminal receives the relevant parameters required for system operation input by the user, and sends them to the PLC host along with the command; the PLC host combines the pressure measurement module, and the pressure information measured by the pressure sensor is sent to the PLC for simulation. The analog signal of the digital conversion module, or the analog signal provided by the pressure output terminal of the front-end equipment, and the positioning signal of the position sensor, send signals to the solenoid valve and the servo driver, determine the operation mode of the servo motor, and precisely control the liquid suction of the injection metering pump , discharge volume and discharge speed; the PLC host feeds back the received pressure and position information to the smart touch screen terminal, controls the two-dimensional animation movement and draws the real-time running curve; The equipment sends out an alarm signal to inform the user to shut down and overhaul. the

实施本实用新型的注液计量泵的控制系统,可以通过PLC的程序提供恒速运行、恒压运行和跟踪运行等多种工作模式,给用户提供了极大的方便。  The control system of the liquid injection metering pump implementing the utility model can provide various working modes such as constant speed operation, constant pressure operation and tracking operation through the PLC program, which provides great convenience for users. the

以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。  The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present utility model shall be included in the Within the protection scope of the present utility model. the

Claims (4)

1.一种注液计量泵的控制系统,其特征在于,包括输入显示单元、压力测量模块、PLC控制单元、伺服驱动系统,所述输入显示单元与PLC控制单元通过信号线连接,所述压力测量模块和伺服驱动系统均与PLC控制单元连接。  1. A control system for an injection metering pump, characterized in that it comprises an input display unit, a pressure measurement module, a PLC control unit, and a servo drive system, the input display unit is connected with the PLC control unit by a signal line, and the pressure Both the measurement module and the servo drive system are connected with the PLC control unit. the 2.根据权利要求1所述的注液计量泵的控制系统,其特征在于,所述PLC控制单元包括PLC主机、与其输入端连接的位置传感器和与其输出端连接的电磁阀;所述伺服驱动系统包括伺服驱动器和伺服电机,伺服驱动器一端与PLC主机连接,另一端与伺服电机连接;所述伺服电机的转动轴与计量泵内机械连杆系统连接;所述压力测量模块包括压力传感器和PLC模拟数字转换模块,PLC模拟数字转换模块一端与PLC主机连接,另一端与压力传感器或前端设备压力输出端连接。  2. The control system of the liquid injection metering pump according to claim 1, wherein the PLC control unit comprises a PLC host, a position sensor connected to its input end and a solenoid valve connected to its output end; the servo drive The system includes a servo driver and a servo motor, one end of the servo driver is connected to the PLC host, and the other end is connected to the servo motor; the rotating shaft of the servo motor is connected to the mechanical linkage system in the metering pump; the pressure measurement module includes a pressure sensor and a PLC Analog-to-digital conversion module, one end of the PLC analog-to-digital conversion module is connected to the PLC host, and the other end is connected to the pressure sensor or the pressure output end of the front-end equipment. the 3.根据权利要求1或2所述的注液计量泵的控制系统,其特征在于,所述输入显示单元为智能触摸屏终端。  3. The control system of the liquid injection metering pump according to claim 1 or 2, wherein the input display unit is an intelligent touch screen terminal. the 4.根据权利要求2所述的注液计量泵的控制系统,其特征在于,所述PLC主机的输出端还连接声控报警设备和光控报警设备。  4. The control system of the liquid injection metering pump according to claim 2, characterized in that, the output end of the PLC host is also connected to a sound-activated alarm device and a light-activated alarm device. the
CN 201220684160 2012-12-12 2012-12-12 Control system of liquid injection metering pump Expired - Fee Related CN203189251U (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104750044A (en) * 2013-12-30 2015-07-01 南京理工大学常熟研究院有限公司 Window CE operating system based remote metering pump system
CN106286189A (en) * 2016-08-31 2017-01-04 华中科技大学 A kind of corrosion resistant dosing pump
CN109164732A (en) * 2018-08-23 2019-01-08 惠州海卓科赛医疗有限公司 A kind of control circuit system
CN110410290A (en) * 2019-08-27 2019-11-05 江苏拓创科研仪器有限公司 A kind of constant speed and constant pressure pump installation
WO2022052185A1 (en) * 2020-09-14 2022-03-17 惠州海卓科赛医疗有限公司 Hydraulic pump control apparatus and medical waterjet cutting scalpel
CN114635850A (en) * 2022-03-01 2022-06-17 苏州麦凯西流体技术有限公司 Gear pump control device and system

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104750044A (en) * 2013-12-30 2015-07-01 南京理工大学常熟研究院有限公司 Window CE operating system based remote metering pump system
CN106286189A (en) * 2016-08-31 2017-01-04 华中科技大学 A kind of corrosion resistant dosing pump
CN109164732A (en) * 2018-08-23 2019-01-08 惠州海卓科赛医疗有限公司 A kind of control circuit system
CN110410290A (en) * 2019-08-27 2019-11-05 江苏拓创科研仪器有限公司 A kind of constant speed and constant pressure pump installation
WO2022052185A1 (en) * 2020-09-14 2022-03-17 惠州海卓科赛医疗有限公司 Hydraulic pump control apparatus and medical waterjet cutting scalpel
CN114635850A (en) * 2022-03-01 2022-06-17 苏州麦凯西流体技术有限公司 Gear pump control device and system

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Granted publication date: 20130911

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