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CN203181634U - Straw crusher - Google Patents

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Publication number
CN203181634U
CN203181634U CN 201320162963 CN201320162963U CN203181634U CN 203181634 U CN203181634 U CN 203181634U CN 201320162963 CN201320162963 CN 201320162963 CN 201320162963 U CN201320162963 U CN 201320162963U CN 203181634 U CN203181634 U CN 203181634U
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fixed
barrel
blade
straw
knife
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骆林平
单胜道
袁小利
闻敏杰
向天勇
张正威
宋哲岳
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Jiyang College of Zhejiang A&F University
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Jiyang College of Zhejiang A&F University
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Abstract

本实用新型提供了一种秸秆破碎机,属于农业机械技术领域。它解决了现有技术中秸秆破碎机存在结构复杂和破碎效率低的问题。本秸秆破碎机,包括内部具有空腔的机筒,机筒的侧部开设有与内部空腔相连通的进料口,机筒的下部开设有与内部空腔相连通的出料口,机筒内壁上固定有定刀架,且定刀架处于进料口的下方,机筒内还设有动刀筒,定刀架上固定有定刀片,动刀筒上可拆卸固定有若干能与定刀片相切的动刀片,动刀筒还与一能带动其转动的转动机构相连。本实用新型具有结构简单,生产成本低,破碎效率高的优点。

Figure 201320162963

The utility model provides a straw crusher, which belongs to the technical field of agricultural machinery. It solves the problems of complex structure and low crushing efficiency in the existing straw crusher. The straw crusher includes a barrel with a cavity inside, the side of the barrel is provided with a feed port connected to the internal cavity, and the lower part of the barrel is provided with a discharge port connected with the internal cavity. A fixed knife holder is fixed on the inner wall of the cylinder, and the fixed knife holder is located below the feeding port. There is also a movable knife cylinder in the machine barrel, and a fixed blade is fixed on the fixed knife holder. The fixed blade is tangent to the moving blade, and the moving knife cylinder is also connected with a rotating mechanism that can drive it to rotate. The utility model has the advantages of simple structure, low production cost and high crushing efficiency.

Figure 201320162963

Description

一种秸秆破碎机a straw shredder

技术领域technical field

本实用新型属于农业机械技术领域,涉及一种破碎机,特别是一种秸秆破碎机。The utility model belongs to the technical field of agricultural machinery and relates to a crusher, in particular to a straw crusher.

背景技术Background technique

随着经济的发展,沼气作为一种清洁能源已被人们充分利用到各行各业中。沼气的产生通常由秸秆等生物经微生物在厌氧环境中经发酵产生的。一般情况下,为了提高秸秆的产气效率,通常需要对秸秆进行破碎处理。With the development of the economy, biogas has been fully utilized in various industries as a clean energy. Biogas is usually produced by fermenting straw and other organisms through microorganisms in an anaerobic environment. In general, in order to improve the gas production efficiency of straw, it is usually necessary to crush the straw.

目前,人们大多采用秸秆破碎机对秸秆进行破碎处理,经检索,如中国专利文献公开了一种秸秆破碎机【专利号:ZL201120121831.6;授权公告号:CN202095311U】。这种秸秆破碎机,包括机架、动力装置和破碎装置,动力装置包括电动机和皮带轮,机架上方侧面设置有进料口,进料口下方设置有定量给排料装置,定量给排料装置包括转动轴和安装在转动轴上的定量给排料转辊,破碎装置包括连接轴和安装在连接轴上的圆盘刀和钢丝锯条,转动轴和连接轴平行于水平面固定在机架的正面和背面,转动轴和连接轴分别与一组皮带轮和电动机相联,破碎装置和定量给排料装置轴线平行对称安装在机架内,机架下方设置有出料口。At present, people mostly use straw crushers to crush straws. After searching, for example, Chinese patent literature discloses a straw crusher [Patent No.: ZL201120121831.6; Authorized Notice No.: CN202095311U]. This kind of straw crusher includes a frame, a power device and a crushing device. The power device includes a motor and a pulley. It includes a rotating shaft and a quantitative feeding and discharging roller installed on the rotating shaft. The crushing device includes a connecting shaft and a disc knife and a wire saw blade installed on the connecting shaft. The rotating shaft and the connecting shaft are fixed on the front of the frame parallel to the horizontal plane. And the back, the rotating shaft and the connecting shaft are respectively connected with a set of pulleys and a motor, the crushing device and the quantitative feeding and discharging device are installed in the frame parallel to the axis and symmetrically, and a discharge port is arranged under the frame.

但是,这种秸秆破碎机存在结构复杂,成本高等一系列问题,所以,对于本领域内的技术人员,还有待研发出一种新的秸秆破碎机用来解决现有技术中的不足。However, this straw crusher has a series of problems such as complex structure and high cost. Therefore, for those skilled in the art, a new straw crusher needs to be developed to solve the deficiencies in the prior art.

发明内容Contents of the invention

本实用新型的目的是针对现有的技术存在上述问题,提出了一种秸秆破碎机,本秸秆破碎机具有能够将秸秆等生物切成碎段且破碎效率高的特点。The purpose of the utility model is to solve the above-mentioned problems in the existing technology, and propose a straw crusher. The straw crusher has the characteristics of being able to cut straw and other organisms into pieces and has high crushing efficiency.

本实用新型的目的可通过下列技术方案来实现:一种秸秆破碎机,包括内部具有空腔的机筒,所述机筒的侧部开设有与内部空腔相连通的进料口,所述机筒的下部开设有与内部空腔相连通的出料口,其特征在于,所述的机筒内壁上固定有定刀架,且所述的定刀架处于所述进料口的下方,所述的机筒内还设有能转动的动刀筒,所述的定刀架上固定有定刀片,所述的动刀筒上可拆卸固定有若干能与定刀片相切的动刀片,所述动刀筒还与一能带动其转动的转动机构相连;所述的转动机构包括电机、联轴器和转轴,所述的电机固定在机筒的外壁上,所述电机的输出轴处于机筒内,所述的转轴穿过动刀筒并与其相固连,所述转轴的一端通过轴承固定在机筒上,所述转轴的另一端通过联轴器与电机的输出轴相联。The purpose of the utility model can be achieved through the following technical proposals: a straw crusher, comprising a barrel with a cavity inside, and a feed port communicating with the inner cavity is opened on the side of the barrel, the The lower part of the machine barrel is provided with a discharge port that communicates with the internal cavity, and it is characterized in that a fixed knife rest is fixed on the inner wall of the barrel, and the fixed knife rest is located below the feed inlet, A movable knife cylinder capable of rotation is also provided in the barrel, fixed blades are fixed on the fixed knife holder, and a plurality of movable blades that can be tangent to the fixed blades are detachably fixed on the movable knife cylinder, The movable knife barrel is also connected with a rotating mechanism that can drive it to rotate; the rotating mechanism includes a motor, a coupling and a rotating shaft, the motor is fixed on the outer wall of the machine barrel, and the output shaft of the motor is in the In the machine barrel, the rotating shaft passes through the movable knife barrel and is fixedly connected with it. One end of the rotating shaft is fixed on the machine barrel through a bearing, and the other end of the rotating shaft is connected with the output shaft of the motor through a coupling.

本秸秆破碎机的工作原理是这样的,通过电机带动转轴转动,从而使机筒内的动刀筒转动,动刀筒上的动刀片就会跟着动刀筒一起转动了的,将秸秆等生物放入机筒的进料口,当秸秆输送至定刀片上时,由于转动的动刀片和固定的定刀片啮合,使秸秆切断,从机筒的出料口中落下,这就实现了秸秆的破碎。The working principle of this straw crusher is as follows. The motor drives the rotating shaft to rotate, so that the moving knife barrel in the barrel rotates, and the moving blade on the moving knife barrel will rotate together with the moving knife barrel, and the straw and other biological Put it into the feed port of the machine barrel, when the straw is transported to the fixed blade, due to the engagement of the rotating movable blade and the fixed fixed blade, the straw is cut off and falls from the discharge port of the machine barrel, which realizes the crushing of the straw .

在上述的秸秆破碎机中,所述的电机通过螺栓一固定在机筒的外壁上。In the above-mentioned straw crusher, the motor is fixed on the outer wall of the barrel by bolts one.

在上述的秸秆破碎机中,所述的动刀片通过螺钉一均匀固定在动刀筒的外表面。In the above-mentioned straw crusher, the movable blade is uniformly fixed on the outer surface of the movable cutter cylinder by screws.

在上述的秸秆破碎机中,所述的定刀片通过螺钉二固定在定刀架上,所述的定刀架通过螺栓二固定在机筒的内壁上。In the above-mentioned straw breaker, the fixed blade is fixed on the fixed blade holder by the screw 2, and the fixed blade holder is fixed on the inner wall of the barrel by the bolt 2.

在上述的秸秆破碎机中,所述的机筒的底部还固定有一固定支架,所述的固定支架上可拆卸固定有储料箱。储料箱可以存储经破碎后由出料口输出的秸秆。In the above-mentioned straw crusher, a fixed bracket is fixed on the bottom of the barrel, and a material storage box is detachably fixed on the fixed bracket. The storage box can store the crushed straw output from the discharge port.

与现有技术相比,本秸秆破碎机具有以下优点:Compared with the prior art, this straw crusher has the following advantages:

1、本实用新型通过电机带动转轴和动刀筒转动,使动刀片和定刀片啮合,从而切断秸秆,不仅结构简单,生产成本低,而且破碎效率高。1. The utility model drives the rotating shaft and the movable knife cylinder to rotate through the motor, so that the movable blade and the fixed blade are engaged to cut off the straw. The structure is simple, the production cost is low, and the crushing efficiency is high.

2、本实用新型中的定刀片通过螺钉一固定在定刀架上,而动刀片是通过螺钉二固定在动刀筒上的,当定刀片或动刀片出现磨损的时候,只需将定刀片或动刀片从上拆下即可更换,维修方便简单。2. The fixed blade in the utility model is fixed on the fixed knife frame by screw 1, and the movable blade is fixed on the movable knife cylinder by screw 2. When the fixed blade or the movable blade is worn, only the fixed blade Or the movable blade can be replaced by detaching it from the top, and the maintenance is convenient and simple.

3、本实用新型通过设置在机筒底部的储料箱储存经破碎后的秸秆,方便收集秸秆,而且该储料箱安装拆卸方便。3. The utility model stores the crushed straw through the storage box arranged at the bottom of the machine barrel, which is convenient for straw collection, and the storage box is easy to install and disassemble.

附图说明Description of drawings

图1是本实用新型的正视结构示意图;Fig. 1 is the front view structural representation of the utility model;

图2是本实用新型的侧视结构示意图。Fig. 2 is a side view structural diagram of the utility model.

图中,1、机筒;2、进料口;3、出料口;4、定刀架;5、定刀片;6、动刀筒;7、动刀片;8、电机;9、联轴器;10、转轴;11、固定支架;12、储料箱。In the figure, 1. Machine barrel; 2. Feed inlet; 3. Discharge port; 4. Fixed knife holder; 5. Fixed blade; 6. Moving knife cylinder; 7. Moving blade; 8. Motor; 9. Coupling device; 10, rotating shaft; 11, fixed bracket; 12, storage box.

具体实施方式Detailed ways

以下是本实用新型的具体实施例并结合附图,对本实用新型的技术方案作进一步的描述,但本实用新型并不限于这些实施例。The following are specific embodiments of the utility model and in conjunction with the accompanying drawings, the technical solution of the utility model is further described, but the utility model is not limited to these embodiments.

如图1所示,一种秸秆破碎机,包括内部具有空腔的机筒1,机筒1的侧部开设有与内部空腔相连通的进料口2,机筒1的下部开设有与内部空腔相连通的出料口3。机筒1内壁上通过螺栓二固定有定刀架4,定刀架4上通过螺钉二固定有定刀片5,且定刀架4处于进料口2的下方;机筒1内还设有能转动的动刀筒6,动刀筒6的外表面通过螺钉一固定有八片能与定刀片5相切的动刀片7,动刀筒6还与一能带动其转动的转动机构相连。As shown in Figure 1, a kind of stalk breaker comprises the cylinder 1 that has cavity inside, and the side of cylinder 1 is provided with the feed inlet 2 that communicates with internal cavity, and the bottom of cylinder 1 is provided with The discharge port 3 that the internal cavity is connected with. The inner wall of machine barrel 1 is fixed with fixed knife rest 4 by bolt 2, fixed knife rest 4 is fixed with fixed blade 5 by screw 2, and fixed knife rest 4 is below the feed port 2; Rotating moving knife barrel 6, the outer surface of moving knife barrel 6 is fixed with eight movable blades 7 that can be tangent to fixed blade 5 by screw one, and moving knife barrel 6 is also linked to each other with a rotating mechanism that can drive it to rotate.

如图2所示,转动机构包括电机8、联轴器9和转轴10,电机8通过螺栓一固定在机筒1的外壁上,电机8的输出轴处于机筒1内,转轴10穿过动刀筒6并与其相固连,转轴10的一端通过轴承固定在机筒1上,轴承的外圈焊接在机筒1的内壁上,轴承的内圈与转轴10的一端相固连,转轴10的另一端通过联轴器9与电机8的输出轴相联。As shown in Figure 2, the rotating mechanism includes a motor 8, a shaft coupling 9 and a rotating shaft 10, the motor 8 is fixed on the outer wall of the machine barrel 1 by a bolt one, the output shaft of the motor 8 is in the machine barrel 1, and the rotating shaft 10 passes through the moving shaft Knife cylinder 6 is also fixedly connected with it, and one end of rotating shaft 10 is fixed on machine barrel 1 by bearing, and the outer ring of bearing is welded on the inwall of machine barrel 1, and the inner ring of bearing is fixedly connected with one end of rotating shaft 10, and rotating shaft 10 The other end of the shaft coupling 9 is connected with the output shaft of the motor 8 .

具体来说,机筒1的底部还固定有一固定支架11,该固定支架11包括四只支撑腿,支撑腿的中部均具有相对其凸出的凸出部一,凸出部一上分别开设有固定孔一。储料箱12呈矩形,且储料箱12的四条竖直棱上分别具有相对其凸出的凸出部二,凸出部二上分别开设有固定孔二。当将储料箱12放到固定支架11的支撑腿上时,凸出部一能够和凸出部二相匹配,通过插销就可将凸出部一和凸出部二定位住了,这就可以将储料箱12可拆卸的固定在该固定支架11上了的。同时该固定支架11可以支撑整个机筒1,固定在固定支架11上的储料箱12可以存储经破碎后由出料口3输出的秸秆。Specifically, a fixed bracket 11 is also fixed on the bottom of the machine barrel 1, and the fixed bracket 11 includes four supporting legs. Fixing hole one. The material storage box 12 is rectangular, and the four vertical edges of the material storage box 12 respectively have protrusions 2 protruding therefrom, and the protrusions 2 are respectively provided with fixing holes 2 . When material storage box 12 is put on the support leg of fixed bracket 11, protruding part one can match with protruding part two, just can protruding part one and protruding part two be positioned by latch, this just The material storage box 12 can be detachably fixed on the fixing bracket 11. At the same time, the fixed bracket 11 can support the entire machine barrel 1, and the material storage box 12 fixed on the fixed bracket 11 can store the crushed straw output by the discharge port 3.

本秸秆破碎机的工作原理是这样的,通过电机8带动转轴10转动,从而使机筒1内的动刀筒6转动,动刀筒6上的动刀片7就会跟着动刀筒6一起转动了的,将秸秆等生物放入机筒1的进料口2,当秸秆输送至定刀片5上时,由于转动的动刀片7和固定的定刀片5啮合,使秸秆切断,从机筒1的出料口3中落下,进入储料箱12内,这就实现了秸秆的破碎。The working principle of this straw crusher is as follows: the motor 8 drives the rotating shaft 10 to rotate, so that the movable knife cylinder 6 in the barrel 1 rotates, and the movable blade 7 on the movable knife cylinder 6 will rotate together with the movable knife cylinder 6 When the straw and other organisms are put into the feed port 2 of the machine barrel 1, when the straw is transported to the fixed blade 5, the rotating movable blade 7 and the fixed fixed blade 5 are engaged to cut the straw, and the straw is cut off from the machine barrel 1. Falls in the discharge port 3 of the stalk, enters in the material storage box 12, and this has just realized the crushing of straw.

本文中所描述的具体实施例仅仅是对本实用新型精神作举例说明。本实用新型所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但并不会偏离本实用新型的精神或者超越所附权利要求书所定义的范围。The specific embodiments described herein are only examples to illustrate the spirit of the present invention. Those skilled in the technical field to which the utility model belongs can make various modifications or supplements to the described specific embodiments or adopt similar methods to replace them, but they will not deviate from the spirit of the utility model or go beyond the appended claims defined range.

尽管本文较多地使用了1、机筒;2、进料口;3、出料口;4、定刀架;5、定刀片;6、动刀筒;7、动刀片;8、电机;9、联轴器;10、转轴;11、固定支架;12、储料箱等术语,但并不排除使用其它术语的可能性。使用这些术语仅仅是为了更方便地描述和解释本实用新型的本质;把它们解释成任何一种附加的限制都是与本实用新型精神相违背的。Although this article uses a lot of 1. Machine barrel; 2. Inlet port; 3. Outlet port; 4. Fixed knife holder; 5. Fixed blade; 6. Moving knife cylinder; 7. Moving blade; 8. Motor; 9. Coupling; 10. Rotating shaft; 11. Fixed bracket; 12. Storage box and other terms, but the possibility of using other terms is not excluded. These terms are only used to describe and explain the essence of the utility model more conveniently; interpreting them as any kind of additional limitation is contrary to the spirit of the utility model.

Claims (5)

1.一种秸秆破碎机,包括内部具有空腔的机筒(1),所述机筒(1)的侧部开设有与内部空腔相连通的进料口(2),所述机筒(1)的下部开设有与内部空腔相连通的出料口(3),其特征在于,所述的机筒(1)内壁上固定有定刀架(4),且所述的定刀架(4)处于所述进料口(2)的下方,所述的机筒(1)内还设有能转动的动刀筒(6),所述的定刀架(4)上固定有定刀片(5),所述的动刀筒(6)上可拆卸固定有若干能与定刀片(5)相切的动刀片(7),所述动刀筒(6)还与一能带动其转动的转动机构相连;所述的转动机构包括电机(8)、联轴器(9)和转轴(10),所述的电机(8)固定在机筒(1)的外壁上,所述电机(8)的输出轴处于机筒(1)内,所述的转轴(10)穿过动刀筒(6)并与其相固连,所述转轴(10)的一端通过轴承固定在机筒(1)上,所述转轴(10)的另一端通过联轴器(9)与电机(8)的输出轴相联。1. A straw crusher, comprising a barrel (1) with a cavity inside, and a feed port (2) communicating with the inner cavity is opened on the side of the barrel (1), the barrel The lower part of (1) is provided with a discharge port (3) that communicates with the inner cavity, and it is characterized in that a fixed knife holder (4) is fixed on the inner wall of the barrel (1), and the fixed knife The frame (4) is located below the feed port (2), the barrel (1) is also provided with a rotatable movable knife barrel (6), and the fixed knife rest (4) is fixed with The fixed blade (5), the movable knife cylinder (6) is detachably fixed with a number of movable blades (7) that can be tangent to the fixed blade (5), and the movable knife cylinder (6) is also connected with a The rotating mechanism is connected; the rotating mechanism includes a motor (8), a coupling (9) and a rotating shaft (10), the motor (8) is fixed on the outer wall of the barrel (1), and the The output shaft of the motor (8) is inside the machine barrel (1), and the rotating shaft (10) passes through the movable knife barrel (6) and is fixedly connected with it, and one end of the rotating shaft (10) is fixed on the machine barrel through a bearing (1), the other end of the rotating shaft (10) is connected with the output shaft of the motor (8) through a coupling (9). 2.根据权利要求1所述的秸秆破碎机,其特征在于,所述的电机(8)通过螺栓一固定在机筒(1)的外壁上。2. The straw crusher according to claim 1, characterized in that, the motor (8) is fixed on the outer wall of the barrel (1) by bolts one. 3.根据权利要求1所述的秸秆破碎机,其特征在于,所述的动刀片(7)通过螺钉一均匀固定在动刀筒(6)的外表面。3. The straw crusher according to claim 1, characterized in that, the movable blade (7) is evenly fixed on the outer surface of the movable cutter cylinder (6) by screws one. 4.根据权利要求1所述的秸秆破碎机,其特征在于,所述的定刀片(5)通过螺钉二固定在定刀架(4)上,所述的定刀架(4)通过螺栓二固定在机筒(1)的内壁上。4. The straw crusher according to claim 1, characterized in that, the fixed blade (5) is fixed on the fixed blade holder (4) by screw 2, and the fixed blade holder (4) is fixed by bolt 2 fixed on the inner wall of the barrel (1). 5.根据权利要求1~4中任意一条所述的秸秆破碎机,其特征在于,所述的机筒(1)的底部还固定有一固定支架(11),所述的固定支架(11)上可拆卸固定有储料箱(12)。5. The straw crusher according to any one of claims 1-4, characterized in that, a fixed bracket (11) is fixed on the bottom of the barrel (1), and the fixed bracket (11) is A material storage box (12) is detachably fixed.
CN 201320162963 2013-04-03 2013-04-03 Straw crusher Expired - Fee Related CN203181634U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105165270A (en) * 2015-10-19 2015-12-23 杨忠桃 Straw chopping device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105165270A (en) * 2015-10-19 2015-12-23 杨忠桃 Straw chopping device

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