CN203143031U - A tie-feeding device - Google Patents
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- CN203143031U CN203143031U CN 201320098595 CN201320098595U CN203143031U CN 203143031 U CN203143031 U CN 203143031U CN 201320098595 CN201320098595 CN 201320098595 CN 201320098595 U CN201320098595 U CN 201320098595U CN 203143031 U CN203143031 U CN 203143031U
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- 238000009434 installation Methods 0.000 abstract description 16
- 238000003825 pressing Methods 0.000 abstract description 9
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Abstract
Description
技术领域:Technical field:
本实用新型属于机械设备技术领域,涉及绕线扎线机,特指一种用于绕线扎线机的送扎带装置。The utility model belongs to the technical field of mechanical equipment, relates to a wire winding and binding machine, in particular to a tie feeding device for the winding and binding machine.
背景技术:Background technique:
绕线扎线机是将一段一段的连接线例如各种电源线、数据线、网线、闭路线等分别卷绕起来,然后用扎带捆住的机器。绕线扎线机通常包括绕线装置、抓取装置、送扎带装置、弯扎带装置、扭扎带装置等。The winding and binding machine is a machine that winds up a section of connecting wires such as various power cables, data cables, network cables, closed lines, etc., and then binds them with cable ties. The winding and binding machine usually includes a winding device, a grabbing device, a cable tie feeding device, a cable tie bending device, a twisting cable tie device, and the like.
现有的送扎带装置是采用步进电机配合摩擦滚轮的方式进行,即步进电机驱动摩擦滚轮将扎带送至包扎扎带的工位,这种方式的缺点在于由于扎带离开摩擦滚轮时的方向没有定位,而且在摩擦滚轮与包扎扎带的之间需要有一定距离来设置剪切机构,因此在扎带从摩擦滚轮出来后端部呈自由状态,容易会出现下垂或偏置,进而无法准确送到包扎扎带的工位。The existing cable tie feeding device uses a stepping motor to cooperate with the friction roller, that is, the stepping motor drives the friction roller to send the cable tie to the station for wrapping the cable tie. The disadvantage of this method is that the cable tie leaves the friction roller The direction of time is not positioned, and there needs to be a certain distance between the friction roller and the bandage to set up the shearing mechanism, so the end of the bandage is in a free state after it comes out of the friction roller, and it is easy to sag or bias. And then can't accurately deliver to the station of bandaging.
实用新型内容:Utility model content:
本实用新型的目的在于克服现有技术的上述不足之处,提供一种绕线扎线机的送扎带装置。The purpose of the utility model is to overcome the above disadvantages of the prior art, and provide a cable tie feeding device for a winding and binding machine.
本实用新型实现其目的采用的技术方案是:一种送扎带装置,其具有一安装基架,于所述安装基架上安装有送扎带气缸,于所述送扎带气缸的尾部安装一具有进扎带通道的单向进扎带机构,于所述送扎带气缸的推杆端部安装一具有出扎带通道的扎带松压机构,且所述扎带松压机构的出扎带通道的出扎带端连接有一刚性出扎带管。The technical solution adopted by the utility model to achieve its purpose is: a cable tie sending device, which has a mounting base, a cable tie feeding cylinder is installed on the installation base, and a cable tie feeding cylinder is installed at the tail of the cable tie sending cylinder. A one-way cable tie feeding mechanism with a cable tie inlet channel, a cable tie release mechanism with a cable tie outlet channel is installed at the end of the push rod of the cable tie feeding cylinder, and the outlet of the cable tie release mechanism The cable tie outlet end of the cable tie channel is connected with a rigid cable tie outlet tube.
所述的单向进扎带机构具有一进扎带座,进扎带座内设有进扎带通道,且于进扎带通道的上下两侧分别设有与之相通的上容腔和下容腔;于所述下容腔内安装有一单向轴承;于所述上容腔内枢接有一压轮座,该压轮座上安装有与所述单向轴承相对的压轮,且所述上容腔内、压轮座的上方还设有调压弹簧以及穿出进扎带座的调压螺杆。The one-way tie-in mechanism has a tie-in seat, and a tie-in channel is arranged in the tie-in seat, and upper and lower cavities communicating with it are respectively arranged on the upper and lower sides of the tie-in channel. A cavity; a one-way bearing is installed in the lower cavity; a pressure wheel seat is pivotally connected in the upper cavity, and a pressure wheel opposite to the one-way bearing is installed on the pressure wheel seat, and the A pressure-regulating spring and a pressure-regulating screw passing through the cable tie seat are also arranged in the above-mentioned cavity and above the pressure wheel seat.
所述单向轴承的外轮固定安装有一个外表面带有齿纹的圆环。The outer wheel of the one-way bearing is fixedly installed with a circular ring with tooth lines on the outer surface.
所述进扎带座上还设有一组进扎带滚轮。A set of rollers for advancing the tie is also provided on the said advancing tie seat.
所述的扎带松压机构具有一与所述送扎带气缸的推杆连接的扎带松压座,所述扎带松压座设有出扎带通道,且于出扎带通道的上侧依次设有与之相通的压扎带块容腔和活塞容腔,活塞容腔的顶部与气压管道连通;所述压扎带块容腔内枢接有压扎带块,活塞容腔内设有位于压扎带块上方的活塞以及活塞弹簧。The cable tie loosening mechanism has a cable tie loosening seat connected to the push rod of the cable tie feeding cylinder, and the cable tie releasing seat is provided with a cable tie outlet channel, and is located above the cable tie outlet channel. The side is provided with a compression tie block cavity and a piston cavity connected thereto in turn, and the top of the piston cavity is connected with the air pressure pipeline; the compression tie block is pivotally connected with a compression tie block in the piston cavity A piston and a piston spring located above the tie block are provided.
所述压扎带块的底面设有压扎带齿纹。The bottom surface of the binding tie block is provided with a binding tie tooth pattern.
于所述送扎带气缸的缸体外部还设有一磁力感应器,该磁力感应器与控制所述扎带松压机构的气压管道充放气的控制器电连接。A magnetic sensor is also provided outside the cylinder body of the cable tie feeding cylinder, and the magnetic sensor is electrically connected to a controller that controls the inflation and deflation of the air pressure pipeline of the cable tie release mechanism.
于所述单向进扎带机构与扎带松压机构之间还设有一弹簧管道,弹簧管道的两端分别设有插接头分别与所述进扎带通道及出扎带通道连通。A spring pipe is also provided between the one-way cable tie inlet mechanism and the cable tie release mechanism, and the two ends of the spring pipe are respectively provided with plug joints to communicate with the cable tie inlet channel and the cable tie outlet channel respectively.
于所述安装基架上还安装有切刀机构,所述切刀机构包括刀片、刀片座、刀杆、刀杆支架以及切刀气缸,其中刀片安装在刀片座上,刀片座固定在安装基架端部,刀杆支架固定在安装基架的背面,刀杆中部设置在刀杆支架上,刀杆的一端与刀片连接,另一端由切刀气缸驱动。A cutter mechanism is also installed on the installation base, and the cutter mechanism includes a blade, a blade seat, a knife rod, a knife rod support and a cutter cylinder, wherein the blade is installed on the blade seat, and the blade seat is fixed on the installation base. The end of the frame, the knife bar support is fixed on the back of the installation base frame, the middle part of the knife bar is arranged on the knife bar support, one end of the knife bar is connected with the blade, and the other end is driven by the cutter cylinder.
本实用新型送扎带装置采用送扎带气缸配合单向进扎带机构、扎带松压机构以及刚性出扎带管的送扎带方式,利用刚性出扎带管可以使送出的扎带准确地位于包扎扎带的工位上,取代现有的步进电机配合摩擦滚轮送扎带方式,解决了送扎带不到位、不准确的问题,且成本更低。The cable tie feeding device of the utility model adopts the cable tie feeding method of a cable tie feeding cylinder in combination with a one-way cable tie feeding mechanism, a cable tie loosening mechanism and a rigid cable tie outlet tube. It is located at the binding station, replacing the existing stepper motor with friction rollers to send the tie, which solves the problem of inaccurate and inaccurate feeding of the tie, and has a lower cost.
附图说明:Description of drawings:
图1是本实用新型送扎带装置的主视结构示意图;Fig. 1 is a schematic diagram of the front view of the utility model for sending cable ties;
图2是本实用新型送扎带装置的仰视结构示意图;Fig. 2 is a schematic view of the structure of the cable tie feeding device of the present invention;
图3是本实用新型中单向进扎带机构的结构示意图;Fig. 3 is a schematic structural view of the one-way cable tie mechanism in the utility model;
图4是本实用新型中扎带松压机构的结构示意图;Fig. 4 is a schematic structural view of the cable tie loosening mechanism in the present invention;
图5是本实用新型送扎带过程示意图;Fig. 5 is a schematic diagram of the process of sending the tie of the utility model;
图6是本实用新型中切刀机构的结构示意图。Fig. 6 is a structural schematic diagram of the cutter mechanism in the utility model.
具体实施方式:Detailed ways:
下面结合具体实施例和附图对本实用新型进一步说明。Below in conjunction with specific embodiment and accompanying drawing, the utility model is further described.
如图1、图2所示,本实用新型所述的送扎带装置具有一安装基架1,于所述安装基架1上安装有送扎带气缸2,于所述送扎带气缸2的尾部安装一具有进扎带通道30的单向进扎带机构3,于所述送扎带气缸2的推杆21端部安装一具有出扎带通道40的扎带松压机构4,且所述扎带松压机构4的出扎带通道40的出扎带端连接有一刚性出扎带管5。本实施例中,安装基架1呈T字形,送扎带气缸2呈水平地固定在安装基架1的一端,安装基架1的长度稍长于送扎带气缸2的推杆21的最大行程。As shown in Fig. 1 and Fig. 2, the tie-feeding device described in the utility model has a mounting base 1, and a tie-
总体而言,本实用新型中单向进扎带机构3起到单向进扎带的作用,即扎带经过单向进扎带机构后无法回退;而送扎带气缸2推杆21外端部安装的扎带松压机构4则是在推杆21向前推进时,压紧扎带给扎带提供拉力使扎带被送出至刚性出扎带管5内,而在推杆21返回时,则松开扎带,使扎带不受到反向的拉力而停止运动,而由于推杆21带动扎带松压机构4及刚性出扎带管5反向运动,进而使扎带露出在刚性出扎带管5外部,露出的扎带恰好位于绕线扎线机的包扎扎带工位上,再由切断机构剪断扎带,即完成一次送扎带过程,如此循环作业就可以连续送扎带。Generally speaking, the one-way cable
具体而言,结合图3所示,所述的单向进扎带机构3具有一进扎带座31,进扎带座31内设有进扎带通道30,且于进扎带通道30的上下两侧分别设有与之相通的上容腔301和下容腔302;于所述下容腔302内安装有一单向轴承32,且单向轴承32上表面进入送扎带通道30的范围;于所述上容腔301内枢接有一压轮座33,该压轮座33上安装有与所述单向轴承32相对的压轮34,且所述上容腔301内、压轮座33的上方还设有调压弹簧35以及穿出进扎带座31的调压螺杆36。Specifically, as shown in FIG. 3 , the one-way cable
其单向进扎带的工作原理是:在开始穿扎带前,先将调压螺杆36拧松,使调压弹簧35不对压轮座33产生压力,压轮座33及其上的压轮34处于可轻松松动的状态,然后将扎带从进扎带通道30中穿入,使扎带位于压轮34与单向轴承32之间并穿出进扎带座31;然后再将调压螺杆36根据扎带的规格适当拧紧,使调压弹簧35对压轮座33产生一定压力,即压轮34对扎带产生一定压力(一个较小的压力即可)从而将扎带压于压轮35与单向轴承32之间;由于本实施例中单向轴承32如图所示仅可顺时针旋转,因此,当扎带受到向前方(即图中向右)的拉力时,只要扎带受到的拉力可以克服因压轮34压力而产生的摩擦力,就可以将扎带向前拉出;而反过来,由于单向轴承32不能逆时针旋转,即便扎带受到向左的拉力时,也不可能轻易被反向拉动,而本实用新型中扎带不会受到反向的拉力,只是在送扎带气缸2的推杆21以及扎带松压机构4、刚性出扎带管5在反向运动时会对扎带产生很小的摩擦力,这个摩擦力是很小的,根本不可能带动扎带一起向左运动,从而实现扎带只单向运动的效果。The working principle of the one-way cable tie is: before starting to wear the cable tie, the
所述单向轴承32的外轮固定安装有一个外表面带有齿纹的圆环321,这样其齿纹可以稍微陷入扎带的塑胶表面内,从而可以进一步防止扎带反向运动。The outer wheel of the one-way bearing 32 is fixedly equipped with a
所述进扎带座31上还设有一组进扎带滚轮311,其可以减少进扎带的摩擦,而且扎带可以从上下两侧进入,无需从前方直线进入,这样整卷的扎带可以挂在其上方从而减少占用的空间。A group of
结合图4所示,所述的扎带松压机构4具有一与所述送扎带气缸2的推杆21连接的扎带松压座41,所述扎带松压座41设有出扎带通道40,且于出扎带通道40的上侧依次设有与之相通的压扎带块容腔401和活塞容腔402,活塞容腔402的顶部与气压管道403连通;所述压扎带块容腔401内枢接有压扎带块42,活塞容腔402内设有位于压扎带块42上方的活塞43以及活塞弹簧44。As shown in FIG. 4 , the tie loosening mechanism 4 has a
结合图5所示,扎带松压机构4松压扎带的原理是:初始状态时,气压管道403不充气,不对活塞43产生向下压力,活塞43在活塞弹簧44的弹力下与压扎带块42为分开状态,压扎带块42为自由状态,此时可将扎带穿过出扎带通道40并穿出进入刚性出扎带管5;当送扎带气缸2的推杆21前进时,扎带松压座41顶部的气压管道403充气,驱动活塞容腔402内的活塞43向压运动并压住扎带压块42,扎带压块42紧压住扎带,从而带动扎带一起向前运动;当到达送扎带的长度时,气压管道403放气,使活塞43对扎带压块42的压力消失,扎带压块42恢复枢接自由状态,对扎带不产生额外的压力,即不再拉出扎带;当送扎带气缸2的推杆21反向运行时,扎带松压机构4以及刚性出扎带管5整体反向运动,而扎带则处于不运动状态并从刚性出扎带管5中露出,进而实现送扎带的目的。As shown in FIG. 5 , the principle of loosening and pressing the cable tie by the cable tie loosening mechanism 4 is: in the initial state, the
所述压扎带块42的底面设有压扎带齿纹421,且压扎带齿纹421的方向是沿扎带运动方向。压扎带块42正向前进时,压扎带齿纹421有利于压扎带块42对扎带产生向前的推力,有助于传递动力;而反之压扎带块42反向运动时则不会对扎带产生反向的力。The bottom surface of the
于所述送扎带气缸2的缸体外部还设有一磁力感应器22,该磁力感应器22与控制所述扎带松压机构4的气压管道403充放气的控制器电连接。本实施例中,磁力感应器22是用捆绑的方式安装在送扎带气缸2的缸体外围,可以方便调节其位置。磁力感应器22是用来感应推杆21的行程,因为推杆21的内端部设有磁铁,在推杆21前进过程中,当其内端部到达磁力感应器22所处的位置处时,磁力感应器22将产生一个感应信号,给控制气压管道403充放气的控制器,控制器将控制气压管道403放气,从而使扎带松压机构4的活塞43与扎带压块42分开,即扎带压块42将松开扎带,不再压紧,此时即使扎带松压机构4仍然前进,扎带也不会随之前进,因此,只要调节磁力感应器22的位置,就可以控制每次送扎带的长度,满足实际需要;而推杆21反向运动时,磁力感应器22不工作。A magnetic sensor 22 is also provided outside the cylinder body of the tie-
于所述单向进扎带机构3与扎带松压机构4之间还设有一弹簧管道6,弹簧管道6的两端分别设有插接头61分别与所述进扎带通道30及出扎带通道40连通。设置弹簧管道6的原因是因为单向进扎带机构3与扎带松压机构4之间具有较长一段距离,扎带可以通过弹簧通道6而避免下垂同时又不影响扎带的传送,两端插接头61可以采用塑胶材料制作,与扎带通道快速插接并且利用摩擦力固定住,而且弹簧管道6缩短时穿扎带也方便快捷。A spring pipe 6 is also provided between the one-way cable
结合图6所示,于所述安装基架1上还安装有切刀机构7,所述切刀机构7包括刀片71、刀片座72、刀杆73、刀杆支架74以及切刀气缸75,其中刀片71安装在刀片座72上,刀片座72固定在安装基架1端部,刀杆支架74固定在安装基架1的背面,刀杆73中部设置在刀杆支架74上,刀杆73的一端与刀片71连接,另一端由切刀气缸75驱动;即切刀机构7由切刀气缸75向上驱动刀杆73的一端向上运动,利用杠杆原理,带动刀杆73的另一端向下运动即驱动刀片71向下运动从而切断扎带,本实用新型中,刀片71的位置位于在初始状态即送扎带气缸2的推杆21行程为零时,刚性出扎带管5的外端部,即刚性出扎带管5送出扎带返回到原位后,刀片71在刀杆73的驱动下切断扎带。本实用新型切刀机构7整体位于安装基架1的后侧方,仅刀片位于前方,因此大大节约了安装空间。于所述刀片座72上还设有一组供刚性出扎带管5滚动的滚轮组721,有利于刚性出扎带管5的定位平衡。As shown in FIG. 6, a cutter mechanism 7 is also installed on the installation base 1, and the cutter mechanism 7 includes a blade 71, a blade holder 72, a knife rod 73, a knife rod support 74 and a
综上所述,本实用新型送扎带装置采用送扎带气缸2配合单向进扎带机构3、扎带松压机构4以及刚性出扎带管5的送扎带方式,利用刚性出扎带管5可以使送出的扎带准确地位于包扎扎带的工位上,取代现有的步进电机配合摩擦滚轮送扎带方式,解决了送扎带不到位、不准确的问题,且成本更低。In summary, the cable tie feeding device of the present utility model adopts the cable tie feeding method of the cable
显然,本实用新型送扎带装置不仅适用于绕线扎线机使用,还可以适用于其他机械设备中用来传输带状或线状材料或者其他相似材料。Apparently, the cable tie feeding device of the present invention is not only suitable for wire winding and binding machines, but also applicable to other mechanical equipment for conveying strip-like or wire-like materials or other similar materials.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105539915A (en) * | 2016-02-04 | 2016-05-04 | 昆明德澳科技有限公司 | Automatic bundling device for detonating tubes |
CN107639879A (en) * | 2017-11-20 | 2018-01-30 | 温州市高田包装机械有限公司 | A kind of deviation correcting device of box gluing machine |
CN112455779A (en) * | 2020-12-04 | 2021-03-09 | 秦皇岛隽华重工科技有限公司 | Section steel bundling machine and using method thereof |
-
2013
- 2013-03-04 CN CN 201320098595 patent/CN203143031U/en not_active Expired - Fee Related
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105539915A (en) * | 2016-02-04 | 2016-05-04 | 昆明德澳科技有限公司 | Automatic bundling device for detonating tubes |
CN107639879A (en) * | 2017-11-20 | 2018-01-30 | 温州市高田包装机械有限公司 | A kind of deviation correcting device of box gluing machine |
CN107639879B (en) * | 2017-11-20 | 2024-04-19 | 温州市高田包装机械有限公司 | Deviation correcting device of box pasting machine |
CN112455779A (en) * | 2020-12-04 | 2021-03-09 | 秦皇岛隽华重工科技有限公司 | Section steel bundling machine and using method thereof |
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