CN203095189U - Automatic unloading, detecting and sorting system for crude tobacco bales - Google Patents
Automatic unloading, detecting and sorting system for crude tobacco bales Download PDFInfo
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- CN203095189U CN203095189U CN 201320085271 CN201320085271U CN203095189U CN 203095189 U CN203095189 U CN 203095189U CN 201320085271 CN201320085271 CN 201320085271 CN 201320085271 U CN201320085271 U CN 201320085271U CN 203095189 U CN203095189 U CN 203095189U
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- unloading
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- 241000208125 Nicotiana Species 0.000 title claims description 41
- 235000002637 Nicotiana tabacum Nutrition 0.000 title claims description 41
- 235000019504 cigarettes Nutrition 0.000 claims abstract description 42
- 238000001514 detection method Methods 0.000 claims abstract description 23
- 239000000126 substance Substances 0.000 claims abstract description 18
- 230000005540 biological transmission Effects 0.000 claims abstract description 11
- 238000012544 monitoring process Methods 0.000 claims description 5
- 238000009432 framing Methods 0.000 claims 2
- 238000005303 weighing Methods 0.000 abstract description 5
- 238000005259 measurement Methods 0.000 abstract description 4
- 238000012360 testing method Methods 0.000 description 14
- 238000000034 method Methods 0.000 description 9
- 238000000926 separation method Methods 0.000 description 7
- 239000000523 sample Substances 0.000 description 6
- 238000005070 sampling Methods 0.000 description 5
- 238000004458 analytical method Methods 0.000 description 4
- 238000012856 packing Methods 0.000 description 3
- 238000012216 screening Methods 0.000 description 3
- 238000007599 discharging Methods 0.000 description 2
- 239000000284 extract Substances 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 238000003763 carbonization Methods 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 238000007405 data analysis Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
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- Investigating Or Analysing Materials By Optical Means (AREA)
Abstract
本实用新型公开了一种原烟烟包自动卸车、检测、分选系统，包括通过传输装置依次连接的伸缩式卸车滑道、在线皮带秤、微波水分仪、烟包分选装置、解包平台、在线近红外光谱仪、打包机、烟包再次分选装置；烟包分选装置包括重量分选装置和水分分选装置。实现了麻包自动化卸车、逐包水分测量、逐包称重、逐包化学成份检测、不合格麻包分选等功能，效率高、检测全面、自动化程度高。
The utility model discloses an automatic unloading, detection and sorting system for raw cigarette packs, which comprises a telescopic unloading slide, an online belt scale, a microwave moisture meter, a cigarette pack sorting device, and an unpacking platform sequentially connected by a transmission device , online near-infrared spectrometer, baler, and cigarette pack re-sorting device; the cigarette pack sorting device includes a weight sorting device and a moisture sorting device. It realizes functions such as automatic unloading of sacks, moisture measurement by sacks, weighing by sacks, chemical composition detection by sacks, sorting of unqualified sacks, etc., with high efficiency, comprehensive detection and high degree of automation.
Description
Technical field
The utility model relates to the former cigarette loading device of a kind of tobacco redrying enterprise, relates in particular to that a kind of former cigarette tobacco bale is unloaded automatically, detection, separation system.
Background technology
At present, the former cigarette warehouse-in pattern of tobacco redrying enterprise is tradition, conservative comparatively, takes manual discharging more, and water content detection, chemical index detect artificial sampling, the rough measure mode that tobacco bale is weighed and taked car load to weigh of adopting.
Scheme that each link adopts in the prior art and shortcoming thereof are as follows respectively:
The mode of manual discharging: need expend great amount of manpower (whenever unload a car and need 6～10 people approximately), because the tobacco bale of the about 50KG of carrying one bag is effort, the workman that unloads takes tobacco bale is directly thrown ground from high 4～5 meters truck more, born away by the workman under the car, it is broken very serious that this kind mode directly causes former cigarette sack to be made again.
Chemical index sample mode method before the former cigarette sack warehouse-in: per 1000 tobacco bales are got a sample usually, utilize the chemical analyzer that flows to carry out chemical index and detect.The problem that exists is: chemical data detection time long, testing process need use that deletrious chemical reagent, sample representation are strong, hardware device configuration shortcoming, ladder of management fall behind relatively, the level of IT application is not high.The comprehensive metering test method owing to lack quick, accurate, represent the chemical index of 1000 tobacco leaves to randomly draw a test result of samples, its detect data under-represented, more can not reflect truth, the data of surveying can't accurately instruct joining of following process link Central Plains cigarette to beat to mix than mode, finally directly cause satisfying cigarette industry enterprise to cured tobacco leaf raw material stability, the requirement that homogenizes and produce.
The water content detection methods of sampling before the former cigarette sack warehouse-in: sampling observation rate usually is 1%～3%, be that the former cigarette of 3 bags is wrapped in the former cigarette extraction 1 of per 100 bags, every Bao Yuanyan extracts each several of upper smokes, middle part cigarette, bottom cigarette again, after Cyclone mill is pulverized, utilizes the standard ovens method to measure moisture.The problem that exists is: the Oven Method detection moisture time is long, and quantity of sample handling is few, and the moisture content value of measuring is representative poor, can't find the former cigarette sack that the wet Da Yi of group goes mouldy.
The Weighing method of existing former cigarette sack: sack warehouse-in weight sampling observation rate is generally about 30%, and promptly the former cigarette sack of car load is only had an appointment and 30% weighed and weigh, and the sack after unloading is piled hand barrow, extracts 10～20 sacks and weighs once.Shortcoming: sample representation is poor, and 30% sampling observation rate can not be represented the actual weight of car load tobacco bale, and the band hand barrow weight error of introducing that weighs is big, and the speed of weighing is slow, and efficient is low.
The utility model content
The former cigarette tobacco bale that the purpose of this utility model provides a kind of efficient height, detects comprehensively, degree of automation is high is unloaded automatically, detection, separation system.
The purpose of this utility model is achieved through the following technical solutions:
Former cigarette tobacco bale of the present utility model is unloaded automatically, detection, separation system, comprises by the telescopic slideway of unloading of transmitting device bonded assembly successively, online belt conveyer scale, microwave moisture instrument, tobacco bale sorting unit, unpacks platform, online near infrared spectrometer, compress, tobacco bale sorting unit once more.
The technical scheme that is provided by above-mentioned the utility model as can be seen, the former cigarette tobacco bale that the utility model embodiment provides is unloaded automatically, detection, separation system, owing to comprise by the telescopic slideway of unloading of transmitting device bonded assembly successively, online belt conveyer scale, microwave moisture instrument, tobacco bale sorting unit, unpack platform, online near infrared spectrometer, compress, tobacco bale sorting unit once more; The tobacco bale sorting unit comprises weight fraction screening device and moisture sorting unit.Realized the sack automation unload, packet-by-packet moisture measurement, packet-by-packet weigh, functions such as chemical analysis detection packet-by-packet, the sorting of nonconformity sack, the efficient height, detect comprehensively, degree of automation is high.
Description of drawings
Fig. 1 is for the former cigarette tobacco bale that the utility model embodiment provides is unloaded automatically, the structural representation of detection, separation system;
Fig. 2 is the structural representation of the telescopic slideway of unloading in the embodiment of the invention;
Fig. 3 is the structural representation of tobacco bale sorting unit in the embodiment of the invention;
Fig. 4 is the structural representation of automatic unloading unit in the embodiment of the invention;
Fig. 5 is the structural representation of the device that frames up automatically in the embodiment of the invention.
Among the figure: 1, the telescopic slideway of unloading, 2, online belt conveyer scale, 3, microwave moisture instrument, 4, the tobacco bale sorting unit, 5, unpack platform, 6, online near infrared spectrometer;
9, support, 10, telescopic chute, 11, lifting mechanism, 12, pneumatic actuating device;
13, support frame, 14, service platform, 15, manipulator, 16, transmission roller channel;
17, crossbeam, 18, manipulator, 19, the sack basket.
The specific embodiment
To be described in further detail the utility model embodiment below.
Former cigarette tobacco bale of the present utility model is unloaded automatically, detection, separation system, and its preferable specific embodiment is (compress and tobacco bale sorting unit Fig. 1 in signal in detail) once more as shown in Figure 1:
Comprise by the telescopic slideway of unloading of transmitting device bonded assembly successively, online belt conveyer scale, microwave moisture instrument, tobacco bale sorting unit, unpack platform, online near infrared spectrometer, compress, tobacco bale sorting unit once more.
As shown in Figure 2, the described telescopic slideway of unloading comprises support, and the top of described support is provided with telescopic chute, and the rear end of described telescopic chute and the rear end of described support are hinged, are provided with lifting mechanism between the front portion of described telescopic chute and the front end of described support.
Described tobacco bale sorting unit comprises weight fraction screening device and moisture sorting unit, and described tobacco bale sorting unit once more comprises the chemical analysis sorting unit.
As shown in Figure 3, described weight fraction screening device, moisture sorting unit and chemical analysis sorting unit are respectively equipped with pneumatic actuating device.
Native system also comprises computing machine, and described online belt conveyer scale, microwave moisture instrument, online near infrared spectrometer, pneumatic actuating device are electrically connected with described computing machine respectively.
Native system also comprises automatic unloading unit, as shown in Figure 4, described automatic unloading unit comprises support frame, service platform, monitoring camera, the top of described support frame is provided with a plurality of manipulators, one side of described support frame is provided with transmission roller channel, and described monitoring camera and manipulator are electrically connected with described service platform respectively.
Described transmission roller channel is connected with the front end of the described telescopic slideway of unloading.Also can not establish transmission roller channel, the front end with the telescopic slideway of unloading when unloading directly extend into the interior side of described support frame.
Native system also comprises the device that frames up automatically, and as shown in Figure 5, the described device that frames up automatically comprises the crossbeam of being located at the transmission roller channel top, and described crossbeam is provided with manipulator, and a side of described transmission roller channel is provided with the sack basket.
The principle of work of specific embodiment is:
The telescopic slideway of unloading is extend in the compartment, manually former cigarette sack is placed on the flexible belt of the telescopic slideway of unloading successively.Flexible belt is transported to online belt conveyer scale with former cigarette sack, weighs one by one.Weighing sends to the information of weight in the computing machine after finishing, and simultaneously former cigarette sack is transported to microwave moisture instrument.
By the microwave moisture instrument testing moisture, microwave moisture instrument sends to detecting information in the computing machine former cigarette sack one by one, and computing machine is judged the tobacco bale of discord lattice according to the data of test, simultaneously former cigarette sack is transported to the tobacco bale sorting unit.
The tobacco bale sorting unit carries out sorting according to the instruction of computing machine, carries out the moisture sorting earlier, carries out the weight sorting then.Up-to-standard tobacco bale is transported to and unpacks platform.
Up-to-standard tobacco bale is manually unpacked unpacking on the platform, be transported to online near infrared spectrometer then, the test chemical constitution, the result of test is sent in the computing machine, tobacco bale after will testing simultaneously carries out next step sorting after packing by compress according to chemical constitution.
Each element is respectively in the specific embodiment:
The telescopic slideway of unloading:
According to the information of on-the-spot vehicle, transport the vehicle of former cigarette tobacco bale, the scope of chassis height is at 1.1～1.5m.The length in compartment is the scope of 7.5～17.5m.The body length of the telescopic slideway of unloading is 5m, and extension elongation is 10m.Its front end can promote, and so not only can satisfy the difference of vehicle height but also can satisfy the vehicle rear-dump wagon and the function of skew back car.
Online belt conveyer scale:
Adopt dynamic weighing, former cigarette sack directly tests out weight by online belt conveyer scale.
Microwave moisture instrument:
Adopt German recent development testing moisture, dynamic test in the test process is not subjected to the influence of density.No matter sack is which kind of shape and rule can be tested.The signal transmitting probe of the microwave moisture instrument power organism glass of packing into is rolled, during measurement, tobacco bale from the power organism glass roll on by, both guaranteed that sack normally passed through, do not influence the microwave normal operation again.
Tobacco bale sorting unit (weight sorting and moisture sorting):
Adopt the high speed pneumatic structure, sack is released rapidly.The moisture sorting is mainly judged the situation that the moisture average exceeds standard, has wet group and carbonization is arranged by computing machine, separates by the moisture sorting.The weight fraction gating is crossed computing machine and is judged the inferior-quality tobacco bale of weight and directly separate.
Online near infrared spectrometer:
Manually unpack the back by near infrared test chemical constitution, packing after test is finished.Carry out next step sorting according to the chemical constitution of online near infrared spectrometer test then.
In the specific embodiment, when unloading, also designed automatic unloading unit by the telescopic slideway of unloading:
Adopt the mode of cycle control to work, use monitoring camera to automatically switch.Artificial location is grasped automatically, is placed.Four of one man operations or a plurality of manipulator.
Process: the operator's station telltale at first shows the position of first manipulator, by telltale manual operation location, after finishing.Begin to grasp, after extracting is finished.Automatically switch to second manipulator, the 3rd manipulator, the 4th manipulator successively, first manipulator begins automatically to move and sack is placed on the transportation rod road automatically, gets back to the original last location pending that grasps after finishing.Circulate successively all sacks are unsnatched.
In the specific embodiment, also designed the device that frames up automatically:
Adopt automatically and detect, frame up automatically.
Process: when sack is transported to the fixed position, put in place simultaneously when having detected two bags, beginning is grasped automatically.After extracting is finished, be placed into according to certain rules in the sack basket.Step above repeating installs in the basket up to all sacks.
The effect that the utility model is obtained is:
Saving manpower work has realized that the sack automation unloads; Having filled up sack unloads and puts the blank of moisture measurement packet-by-packet in storage; Filled up the sack blank that warehouse-in packet-by-packet weighs of unloading; Filled up the blank of nonconformity sack sorting; Realized the target of sack chemical analysis detection packet-by-packet; Realized the automation function of unloading; Realized the sack function that frames up automatically; Can provide the data acquisitions such as weight, moisture, chemical index of tobacco bale by software design, functions such as the inquiry of historical data, data analysis, remote data transmission, system's control.
The above; it only is the preferable specific embodiment of the utility model; but protection domain of the present utility model is not limited thereto; anyly be familiar with those skilled in the art in the technical scope that the utility model discloses; the variation that can expect easily or replacement all should be encompassed within the protection domain of the present utility model.Therefore, protection domain of the present utility model should be as the criterion with the protection domain of claims.
Claims (7)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320085271 CN203095189U (en) | 2013-02-25 | 2013-02-25 | Automatic unloading, detecting and sorting system for crude tobacco bales |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320085271 CN203095189U (en) | 2013-02-25 | 2013-02-25 | Automatic unloading, detecting and sorting system for crude tobacco bales |
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| Publication Number | Publication Date |
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| CN203095189U true CN203095189U (en) | 2013-07-31 |
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| CN 201320085271 Expired - Lifetime CN203095189U (en) | 2013-02-25 | 2013-02-25 | Automatic unloading, detecting and sorting system for crude tobacco bales |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104528304A (en) * | 2014-12-04 | 2015-04-22 | 中国农业大学 | Near-infrared spectrum based straw characteristic circulating on-line analysis device |
| CN106743788A (en) * | 2016-12-27 | 2017-05-31 | 荆门市格林美新材料有限公司 | A kind of discharging system for waste household appliance |
| CN109178905A (en) * | 2018-07-23 | 2019-01-11 | 芜湖佩林郁松计量科技有限公司 | A kind of conveying device with function of measuring |
| CN109626025A (en) * | 2019-01-04 | 2019-04-16 | 红云红河烟草(集团)有限责任公司 | Cigarette packet unloading and framing logistics system and operation method thereof |
| CN110683321A (en) * | 2019-10-11 | 2020-01-14 | 龙岩烟草工业有限责任公司 | Tobacco bale detection system and tobacco bale detection method |
| CN113566801A (en) * | 2021-09-23 | 2021-10-29 | 山东紫东科技发展有限公司 | Portal-type electromechanical device installation movable measuring device |
| CN113820239A (en) * | 2021-10-27 | 2021-12-21 | 云南中烟工业有限责任公司 | Comprehensive screening instrument and comprehensive screening method for cigarette moisture density weight distribution characteristics |
| CN113953209A (en) * | 2021-10-27 | 2022-01-21 | 云南中烟工业有限责任公司 | Cigarette nondestructive uniformity processing method |
-
2013
- 2013-02-25 CN CN 201320085271 patent/CN203095189U/en not_active Expired - Lifetime
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104528304A (en) * | 2014-12-04 | 2015-04-22 | 中国农业大学 | Near-infrared spectrum based straw characteristic circulating on-line analysis device |
| CN106743788A (en) * | 2016-12-27 | 2017-05-31 | 荆门市格林美新材料有限公司 | A kind of discharging system for waste household appliance |
| CN109178905A (en) * | 2018-07-23 | 2019-01-11 | 芜湖佩林郁松计量科技有限公司 | A kind of conveying device with function of measuring |
| CN109626025A (en) * | 2019-01-04 | 2019-04-16 | 红云红河烟草(集团)有限责任公司 | Cigarette packet unloading and framing logistics system and operation method thereof |
| CN110683321A (en) * | 2019-10-11 | 2020-01-14 | 龙岩烟草工业有限责任公司 | Tobacco bale detection system and tobacco bale detection method |
| CN113566801A (en) * | 2021-09-23 | 2021-10-29 | 山东紫东科技发展有限公司 | Portal-type electromechanical device installation movable measuring device |
| CN113820239A (en) * | 2021-10-27 | 2021-12-21 | 云南中烟工业有限责任公司 | Comprehensive screening instrument and comprehensive screening method for cigarette moisture density weight distribution characteristics |
| CN113953209A (en) * | 2021-10-27 | 2022-01-21 | 云南中烟工业有限责任公司 | Cigarette nondestructive uniformity processing method |
| WO2023071033A1 (en) * | 2021-10-27 | 2023-05-04 | 云南中烟工业有限责任公司 | Comprehensive screening instrument and a comprehensive screening method for moisture density weight distribution characteristics of cigarettes |
| JP2024539272A (en) * | 2021-10-27 | 2024-10-28 | 雲南中煙工業有限責任公司 | Comprehensive screening machine and comprehensive screening method for distribution characteristics of moisture, density and weight of tobacco |
| JP7710105B2 (en) | 2021-10-27 | 2025-07-17 | 雲南中煙工業有限責任公司 | Comprehensive screening machine and comprehensive screening method for distribution characteristics of moisture, density and weight of tobacco |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20200731 Address after: 100061 Beijing city Dongcheng District guangqumenwai south street leading international center 1-1-2202 Co-patentee after: CHINA TOBACCO HUNAN INDUSTRIAL Co.,Ltd. Patentee after: BEIJING ZIDONG TECHNOLOGY Co.,Ltd. Address before: 100061 Beijing city Dongcheng District guangqumenwai south street leading international center 1-1-2202 Patentee before: BEIJING ZIDONG TECHNOLOGY Co.,Ltd. |
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| TR01 | Transfer of patent right | ||
| CX01 | Expiry of patent term |
Granted publication date: 20130731 |
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| CX01 | Expiry of patent term |