CN203093052U - Disc friction plate ablation machine - Google Patents
Disc friction plate ablation machine Download PDFInfo
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- CN203093052U CN203093052U CN201320126467.1U CN201320126467U CN203093052U CN 203093052 U CN203093052 U CN 203093052U CN 201320126467 U CN201320126467 U CN 201320126467U CN 203093052 U CN203093052 U CN 203093052U
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- 238000002679 ablation Methods 0.000 title claims abstract description 27
- 238000001816 cooling Methods 0.000 claims abstract description 53
- 238000010438 heat treatment Methods 0.000 claims abstract description 50
- 230000005540 biological transmission Effects 0.000 claims abstract description 29
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 12
- 238000005485 electric heating Methods 0.000 claims description 11
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 4
- 229910052782 aluminium Inorganic materials 0.000 claims description 4
- 238000000034 method Methods 0.000 abstract description 12
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000015556 catabolic process Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 230000003628 erosive effect Effects 0.000 description 1
- 239000002783 friction material Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000005416 organic matter Substances 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 238000004088 simulation Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
本实用新型公开了一种盘式摩擦片烧蚀机，包括机架本体（1），机架本体（1）上设置有传动电机（2），其特征在于：所述机架本体（1）上包括加热段（3）、冷却段（4），加热段（3）、冷却段（4）通过传输装置（5）连接，加热段（3）一端设置有进料口（6），冷却段（4）一端设置有出料口（7）。本实用新型有效解决了现有摩擦片在烧蚀过程中，烧蚀温度、烧蚀时间以及摩擦片推进速度难以控制，从而影响摩擦片性能差的问题。
The utility model discloses a disc type friction plate ablation machine, which comprises a frame body (1), on which a transmission motor (2) is arranged, and is characterized in that: the frame body (1) It includes a heating section (3) and a cooling section (4). The heating section (3) and the cooling section (4) are connected by a transmission device (5). One end of the heating section (3) is provided with a feed port (6). The cooling section (4) One end is provided with a discharge port (7). The utility model effectively solves the problem that it is difficult to control the ablation temperature, ablation time and the advancing speed of the friction plate during the ablation process of the existing friction plate, thereby affecting the poor performance of the friction plate.
Description
技术领域 technical field
本实用新型涉及摩擦片烧蚀设备技术领域，具体涉及一种盘式摩擦片烧蚀机。 The utility model relates to the technical field of friction plate ablation equipment, in particular to a disc type friction plate ablation machine. the
背景技术 Background technique
盘式摩擦片在生产过程中，需要通过对摩擦片摩擦表面进行高温烧蚀，刹车片摩擦表面的有机物在高温作用下分解挥发，初始表面得到均匀炭化，盘式刹车片孔隙形成，可防止刹车片在初始制动过程中形成气垫，造成制动效能下降等问题，明显改善制动片热衰退特性，并可减少产生制动噪音的可能。烧蚀过程中温度的渗透，也可使刹车片发生必要的膨胀，从而减少工作中有害的热膨胀，使制动平稳、舒适、无噪音，制动过程实际上是一种能量转化过程，它是在较短的时间内将动能转化成热能的过程。汽车行驶时所具有的动能为E=1/2mv2，在制动时，通过制动毂与摩擦材料的作用将动能转化为热量，最终使汽车停下来。高温烧蚀过程相当于刹车片高温制动的模拟，不仅能够检验产品配方和制造工艺的先进性，更能够通过高温烧蚀提高刹车片摩擦性能的稳定性、降低制动噪音，目前，传统的烧蚀设备在摩擦片烧蚀过程中，烧蚀温度、烧蚀时间已经推片的速度都难以控制，从而影响产品的质量。 During the production process of the disc friction plate, it is necessary to perform high temperature ablation on the friction surface of the friction plate. The organic matter on the friction surface of the brake pad is decomposed and volatilized under the action of high temperature. The initial surface is uniformly carbonized, and the pores of the disc brake pad are formed, which can prevent braking. The pads form an air cushion during the initial braking process, causing problems such as a decrease in braking performance, which significantly improves the thermal degradation characteristics of the brake pads and reduces the possibility of brake noise. The temperature penetration during the ablation process can also cause the necessary expansion of the brake pads, thereby reducing the harmful thermal expansion during work, making the braking smooth, comfortable, and noiseless. The braking process is actually a process of energy conversion, which is The process of converting kinetic energy into heat energy in a relatively short period of time. When the car is running, the kinetic energy is E=1/2mv2. When braking, the kinetic energy is converted into heat through the action of the brake hub and the friction material, and finally the car stops. The high-temperature ablation process is equivalent to the simulation of high-temperature braking of brake pads. It can not only test the advanced nature of product formula and manufacturing process, but also improve the stability of the friction performance of brake pads and reduce brake noise through high-temperature ablation. At present, the traditional During the ablation process of the friction plate of the ablation equipment, it is difficult to control the ablation temperature, ablation time and the speed of pushing the plate, which affects the quality of the product. the
发明内容 Contents of the invention
本实用新型要解决的技术问题是提供一种盘式摩擦片烧蚀机，本实用新型有效解决了现有摩擦片在烧蚀过程中，烧蚀温度、烧蚀时间以及摩擦片推进速度难以控制，从而影响摩擦片性能差的问题。 The technical problem to be solved by the utility model is to provide a disc-type friction plate ablation machine. The utility model effectively solves the difficulty in controlling the ablation temperature, ablation time and friction plate advance speed during the ablation process of the existing friction plate. , thus affecting the problem of poor performance of the friction lining. the
本实用新型通过以下技术方案实现： The utility model is realized through the following technical solutions:
一种盘式摩擦片烧蚀机，包括机架本体（1），机架本体（1）上设置有传动电机（2），其特征在于：所述机架本体（1）上包括加热段（3）、冷却段（4），加热段（3）、冷却段（4）通过传输装置（5）连接，加热段（3）一端设置有进料口（6），冷却段（4）一端设置有出料口（7）； A disc type friction plate ablation machine, comprising a frame body (1), on which a transmission motor (2) is arranged, characterized in that: the frame body (1) includes a heating section ( 3), the cooling section (4), the heating section (3), and the cooling section (4) are connected through the transmission device (5), the heating section (3) is provided with a feeding port (6) at one end, and the cooling section (4) is provided with a There is a discharge port (7);
所述加热段（3）包括加热室（31）、加热装置（32）以及保温层（33），加热装置（32）位于保温层（33）上，加热室（31）内； The heating section (3) includes a heating chamber (31), a heating device (32) and an insulating layer (33), the heating device (32) is located on the insulating layer (33) and inside the heating chamber (31);
所述冷却段（4）包括水冷装置（41）、风冷装置（42），水冷装置（41）、风冷装置（42）通过传输装置（5）连接； The cooling section (4) includes a water cooling device (41) and an air cooling device (42), and the water cooling device (41) and the air cooling device (42) are connected through a transmission device (5);
所述传输装置（5）包括传动轮组（51），传动轮组（51）通过链条组（52）传动连接，链条组（52）上等距离设置有多根推杆（53），传动轮组（51）通过传动电机（2）驱动。 The transmission device (5) includes a drive wheel set (51), the drive wheel set (51) is connected through a chain set (52), and a plurality of push rods (53) are equidistantly arranged on the chain set (52). Group (51) is driven by transmission motor (2).
本实用新型进一步技术改进方案是： The further technical improvement scheme of the utility model is:
所述传动电机（2）为变频电机。 The transmission motor (2) is a variable frequency motor.
本实用新型进一步技术改进方案是： The further technical improvement scheme of the utility model is:
所述加热段（3）的加热装置（32）包括加热板（321），加热板（321）下方设置有电热元件（322），电热元件（322）为铁烙铝电热丝。 The heating device (32) of the heating section (3) includes a heating plate (321), and an electric heating element (322) is arranged under the heating plate (321), and the electric heating element (322) is a soldered aluminum electric heating wire.
本实用新型进一步技术改进方案是： The further technical improvement scheme of the utility model is:
所述水冷装置（41）为水冷板，水冷板设置于机架本体（1）上。 The water cooling device (41) is a water cooling plate, and the water cooling plate is arranged on the frame body (1).
本实用新型进一步技术改进方案是： The further technical improvement scheme of the utility model is:
所述风冷装置（42）为冷却风扇，冷却风扇上方设置有冷却室（421），冷却风扇、冷却室（421）设置于机架本体（1）上。 The air cooling device (42) is a cooling fan, a cooling chamber (421) is arranged above the cooling fan, and the cooling fan and the cooling chamber (421) are arranged on the rack body (1).
本实用新型进一步技术改进方案是： The further technical improvement scheme of the utility model is:
所述加热板（321）上设置有温度传感器, 温度传感器、电热元件（322）通过数据线与传动电机（2）连接。 The heating plate (321) is provided with a temperature sensor, and the temperature sensor and the heating element (322) are connected to the transmission motor (2) through a data line.
本实用新型与现有技术相比，具有以下明显优点：本实用新型设置有加热段、冷却段，通过温度传感器、电热元器件的问题来调整传动电机的，从而控制摩擦片的推进速度、烧蚀温度、烧蚀时间，可根据不同摩擦片的工艺要求调整传动电机的转速，本实用新型还采用铁烙铝电热丝为电热元件，成本低、热容量大、寿命长。 Compared with the prior art, the utility model has the following obvious advantages: the utility model is provided with a heating section and a cooling section, and the transmission motor is adjusted through the problems of the temperature sensor and the electric heating components, thereby controlling the propulsion speed of the friction plate, burning The erosion temperature and ablation time can be adjusted according to the technical requirements of different friction plates. The utility model also uses iron-soldered aluminum heating wire as the heating element, which has low cost, large heat capacity and long service life. the
附图说明 Description of drawings
图1为本实用新型的结构示意图。 Fig. 1 is the structural representation of the utility model. the
具体实施方式 Detailed ways
如图1所示，本实用新型包括机架本体1，机架本体1上设置有传动电机2，所述机架本体1上包括加热段3、冷却段4，加热段3、冷却段4通过传输装置5连接，加热段3一端设置有进料口6，冷却段4一端设置有出料口7； As shown in Figure 1, the utility model comprises a frame body 1, and a transmission motor 2 is arranged on the frame body 1. The frame body 1 includes a heating section 3 and a cooling section 4, and the heating section 3 and the cooling section 4 pass through The transmission device 5 is connected, one end of the heating section 3 is provided with a feed port 6, and one end of the cooling section 4 is provided with a discharge port 7;
所述加热段3包括加热室31、加热装置32以及保温层33，加热装置32位于保温层33上，加热室31内；所述冷却段4包括水冷装置41、风冷装置42，水冷装置41、风冷装置42通过传输装置5连接；
The heating section 3 includes a
所述传输装置5包括传动轮组51，传动轮组51通过链条组52传动连接，链条组52上等距离设置有多根推杆53，传动轮组51通过传动电机2驱动，所述传动电机2为变频电机，所述加热段3的加热装置32包括加热板321，加热板321下方设置有电热元件322，电热元件322为铁烙铝电热丝，所述水冷装置41为水冷板，水冷板设置于机架本体1上，所述风冷装置42为冷却风扇，冷却风扇上方设置有冷却室421，冷却风扇、冷却室421设置于机架本体1上，所述加热板321上设置有温度传感器, 温度传感器、电热元件322通过数据线与传动电机2连接。
Described transmission device 5 comprises transmission wheel group 51, and transmission wheel group 51 is connected by the transmission of chain group 52, and chain group 52 is provided with a plurality of
结合图1简述本实用新型的工作过程： Briefly describe the working process of the present utility model in conjunction with Fig. 1:
首先将温度传感器、加热装置32温度和传动电机2速度调整到工艺要求的参数，然后在机器进料口将盘式摩擦片待烧蚀面面对加热板321放入两根推杆53之间，推杆53在链条组52的带动下将摩擦片推过设备的加热段3和冷却段4，最后在出料口7，取出经过烧蚀的盘式摩擦片。
First adjust the temperature sensor, the temperature of the
综上所述本实用新型达到了上述发明目的。 In sum, the utility model has achieved the above-mentioned purpose of the invention. the
Claims (6)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320126467.1U CN203093052U (en) | 2013-03-20 | 2013-03-20 | Disc friction plate ablation machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320126467.1U CN203093052U (en) | 2013-03-20 | 2013-03-20 | Disc friction plate ablation machine |
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| CN203093052U true CN203093052U (en) | 2013-07-31 |
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| CN201320126467.1U Expired - Fee Related CN203093052U (en) | 2013-03-20 | 2013-03-20 | Disc friction plate ablation machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103171157A (en) * | 2013-03-20 | 2013-06-26 | 江苏祥龙摩擦材料有限公司 | Disc type friction plate ablation machine |
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- 2013-03-20 CN CN201320126467.1U patent/CN203093052U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103171157A (en) * | 2013-03-20 | 2013-06-26 | 江苏祥龙摩擦材料有限公司 | Disc type friction plate ablation machine |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130731 Termination date: 20180320 |
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| CF01 | Termination of patent right due to non-payment of annual fee |