CN203044873U - Water cooling device for controlling cooling rate in core assembly casting - Google Patents
Water cooling device for controlling cooling rate in core assembly casting Download PDFInfo
- Publication number
- CN203044873U CN203044873U CN 201220659144 CN201220659144U CN203044873U CN 203044873 U CN203044873 U CN 203044873U CN 201220659144 CN201220659144 CN 201220659144 CN 201220659144 U CN201220659144 U CN 201220659144U CN 203044873 U CN203044873 U CN 203044873U
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- cooling
- water
- sand mold
- casting
- controlling
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- 238000001816 cooling Methods 0.000 title claims abstract description 52
- 238000005266 casting Methods 0.000 title claims abstract description 29
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 28
- 239000004576 sand Substances 0.000 claims abstract description 39
- 238000000034 method Methods 0.000 abstract description 7
- 229910000838 Al alloy Inorganic materials 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 239000000498 cooling water Substances 0.000 abstract 3
- 238000010923 batch production Methods 0.000 abstract 1
- 229910052751 metal Inorganic materials 0.000 description 5
- 239000002184 metal Substances 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 238000007711 solidification Methods 0.000 description 4
- 230000008023 solidification Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 230000008020 evaporation Effects 0.000 description 2
- 238000001704 evaporation Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000035515 penetration Effects 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- 230000003628 erosive effect Effects 0.000 description 1
- 229910001338 liquidmetal Inorganic materials 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000010120 permanent mold casting Methods 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
- 238000009834 vaporization Methods 0.000 description 1
- 230000008016 vaporization Effects 0.000 description 1
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Abstract
The utility model relates to a water cooling device for controlling cooling rate in core assembly casting, which comprises the following components: a frame, and a cooling water tank which is equipped on the frame and is used for storing water. A lifting device is provided above the cooling water tank. The lifting device can drive a sand mold into the cooling water tank for cooling. According to the water cooling device, an outer physical cooling facility, namely water cooling, and the water cooling device are used for controlling cooling rates at different positions in multi-core casting, thereby realizing quick cooling and partial quick cooling and ensuring internal quality of the casting, so that the multi-core casting technique can be used for batch production of castings which have the following characteristics: high production quality requirement, complicated shape and existence of partial thermal hot spots, such as aluminum alloy cylinder body and cylinder cap in automobile industry.
Description
Technical field
The utility model relates to the casting core assembling technology, particularly relates to a kind of water cooling plant of controlling the multiple-core casting cooling velocity.
Background technology
Multiple-core casting technology has advantages such as casting dimension is accurate, surface quality good, system sand is convenient to recycle, and is widely used.But to be the foundry goods cooling velocity slow and be not easy control for the shortcoming that multiple-core casting is compared with permanent mold casting or tide mould sand, is difficult to realize that consecutive solidification or part are cold soon, is difficult to guarantee the inherent compactness of local thick and large casting.Under the situation about having, even use cumbersome chill can not arrive ideal results.This shortcoming makes multiple-core casting technology to quality requirement height, complex-shaped and foundry goods local thermal center certain limitation be arranged, as the aluminium alloy cylinder cylinder head casting of automobile industry.
Multiple-core casting all adopts the nature cooling means to realize molten metal solidifying in sand mold at present, but because the sand mold poor thermal conductivity, accumulation of heat is little and self run into molten metal also generates heat, make that the foundry goods cooling velocity is slow, and be not easy to control, be difficult to realize that consecutive solidification or part are cold soon, be difficult to guarantee the inherent compactness of local thick and large casting, under the situation about having, even use cumbersome chill can not arrive ideal results.
Summary of the invention
The purpose of this utility model provides a kind of water cooling plant of controlling the multiple-core casting cooling velocity.
For achieving the above object, the technical solution adopted in the utility model is:
A kind of water cooling plant of controlling the multiple-core casting cooling velocity, it comprises frame, is arranged on the bosh that is used for storing water on the described frame, the top of described bosh is provided with lowering or hoisting gear, and described lowering or hoisting gear can be brought sand mold in the described bosh into and cool off.
Preferably, described lowering or hoisting gear comprises framework, drives the driver part of described framework lifting, and sand mold is placed in the described framework and enters in the described bosh.
Further preferably, described frame is provided with sand mold and sends into passage, sends passage, the described both sides that are arranged on described bosh of sending into passage, sending passage, sand mold can be delivered in the described framework from the described passage of sending into, and can deliver to the described passage of sending in described framework.
Preferably, the sand mold bottom is provided with the dolly that it is transported.
Because technique scheme is used, the utility model compared with prior art has following advantage and effect:
The utility model utilizes external physical cooling way-water-cooled, and device is controlled the cooling velocity of multiple-core casting diverse location, realize cooling fast and local cooling fast, guarantee the inherent quality of foundry goods, make multiple-core casting technology can be used for produce the foundry goods of quality requirement height, complex-shaped and local thermal center in enormous quantities, as the aluminium alloy cylinder cylinder cap of automobile industry etc.
Description of drawings
Accompanying drawing 1 is the schematic diagram of water cooling plant in the utility model;
Accompanying drawing 2 arranges the schematic diagram of cooling duct for sand mold in the utility model;
Accompanying drawing 3 is in the interior schematic diagram of water cooling plant for the cooling duct sand mold is set in the utility model.
Wherein: 1, frame; 10, send into passage; 11, send passage; 2, bosh; 3, lowering or hoisting gear; 30, framework; 31, driver part; 4, sand mold; 40, cooling duct; 5, dolly; 6, the local thick large part of foundry goods.
The specific embodiment
Below in conjunction with accompanying drawing and case study on implementation the utility model is further described:
A kind of control method of multiple-core casting cooling velocity in sand mold 4, is put into immediately water with the sand mold 4 after the cast with pouring metal melt, makes the foundry goods of sand mold 4 inside cool off in water, solidify.Water is by micro-pore between the sand grains of sand mold 4 wall thickness, etch core assembly mold cavity surface, behind the contact high-temperature liquid metal, produce carburation by evaporation, the medium of vaporization directly contacts with alloy solution, thereby takes away crystallization latent heat by high cooling velocity, passes through heat exchange action, the casting solidification cooling velocity is accelerated, and foundry goods obtains thinner grain structure.Like this, take away the heat of sand mold 4 and foundry goods bottom by the heat exchange action of water logging erosion core assembly surface and carburation by evaporation, form temperature field from bottom to top, reach the purpose of foundry goods consecutive solidification.According to the difference that casting structure, material and inherent tissue require, temperature and the underwater penetration that can regulate water are very easy to control, and realize automated production.
As shown in Figure 2: the position of the local thick big thermal center of corresponding foundry goods is provided with cooling duct 40 on the sand mold 4, after sand mold 4 after the cast is put into water, water can enter in the cooling duct 40, and to accelerate the cooling of foundry goods part, offering of cooling duct 40 guarantees that sand mold 4 interior molten metals can not spill.In addition, also can reduce the thickness of the local thick big heat energy-saving position of corresponding foundry goods on the sand mold 4.
Above-mentioned control method can be used separately can be in conjunction with using simultaneously.
A kind of water cooling plant of realizing said method as shown in Figure 1: it comprises frame 1, is arranged on the bosh 2 that is used for storing water on the frame 1, the top of bosh 2 is provided with lowering or hoisting gear 3, and lowering or hoisting gear 3 can be brought sand mold 4 in the bosh 2 into and cool off.Specifically:
Lowering or hoisting gear 3 comprises the driver part 31 of framework 30, Drive frame 30 liftings, and sand mold 4 is placed in the framework 30 and enters in the bosh 2.
In addition, sand mold 4 bottoms are provided with its dolly that transports 5.
Below the concrete process of utilizing water cooling plant to realize said method of setting forth:
Pouring metal melt is placed on the sand mold 4 after the cast on the dolly 5 in sand mold 4, carries to bosh 2 by sending into path 10; Framework 30 rises to sending into path 10 under the effect of driver part 31 and flushes, and dolly 5 drives sand mold 4 and enters in the framework 30; Framework 30 drops in the bosh 2 under the effect of driver part 31, cools off, and the underwater penetration of sand mold 4 is controlled according to the difference that casting structure, material and inherent tissue require; After finishing cooling, framework 30 rises under the effect of driver part 31 with sending passage 11 and flushes, and dolly 5 drives sand mold 4 and leaves framework 30, transfer out from sending passage 11, thus the production of realization automation.
As shown in Figure 3: also the sand mold 4 that is provided with the cooling duct can be carried out water-cooled, accelerate the cooling curing of inner foundry goods.
Above-described embodiment only is explanation technical conceive of the present utility model and characteristics, and its purpose is to allow the personage who is familiar with this technology can understand content of the present utility model and enforcement according to this, can not limit protection domain of the present utility model with this.All equivalences of doing according to the utility model spirit essence change or modify, and all should be encompassed within the protection domain of the present utility model.
Claims (4)
1. water cooling plant of controlling the multiple-core casting cooling velocity, it is characterized in that: it comprises frame, is arranged on the bosh that is used for storing water on the described frame, the top of described bosh is provided with lowering or hoisting gear, and described lowering or hoisting gear can be brought sand mold in the described bosh into and cool off.
2. a kind of water cooling plant of controlling the multiple-core casting cooling velocity according to claim 1, it is characterized in that: described lowering or hoisting gear comprises framework, drives the driver part of described framework lifting, and sand mold is placed in the described framework and enters in the described bosh.
3. a kind of water cooling plant of controlling the multiple-core casting cooling velocity according to claim 2, it is characterized in that: described frame is provided with sand mold and sends into passage, sends passage, the described both sides that are arranged on described bosh of sending into passage, sending passage, sand mold can be delivered in the described framework from the described passage of sending into, and can deliver to the described passage of sending in described framework.
4. a kind of water cooling plant of controlling the multiple-core casting cooling velocity according to claim 1, it is characterized in that: the sand mold bottom is provided with the dolly that it is transported.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN 201220659144 CN203044873U (en) | 2012-12-05 | 2012-12-05 | Water cooling device for controlling cooling rate in core assembly casting |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 201220659144 CN203044873U (en) | 2012-12-05 | 2012-12-05 | Water cooling device for controlling cooling rate in core assembly casting |
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Publication Number | Publication Date |
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CN203044873U true CN203044873U (en) | 2013-07-10 |
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CN 201220659144 Expired - Fee Related CN203044873U (en) | 2012-12-05 | 2012-12-05 | Water cooling device for controlling cooling rate in core assembly casting |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107470600A (en) * | 2017-09-30 | 2017-12-15 | 开平市季诺卫浴有限公司 | A kind of tap casting equipment |
CN110434289A (en) * | 2019-09-02 | 2019-11-12 | 南通华东油压科技有限公司 | A kind of plunger pump intermediate connecting body casting supplement heat rejecter flask device and application method |
-
2012
- 2012-12-05 CN CN 201220659144 patent/CN203044873U/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107470600A (en) * | 2017-09-30 | 2017-12-15 | 开平市季诺卫浴有限公司 | A kind of tap casting equipment |
CN110434289A (en) * | 2019-09-02 | 2019-11-12 | 南通华东油压科技有限公司 | A kind of plunger pump intermediate connecting body casting supplement heat rejecter flask device and application method |
CN110434289B (en) * | 2019-09-02 | 2024-01-19 | 南通华东油压科技有限公司 | Using method of sand box device for auxiliary cooling of plunger pump intermediate connector casting |
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Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130710 Termination date: 20151205 |
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EXPY | Termination of patent right or utility model |