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CN203044839U - Continuous-casting and continuous-rolling roller for storage battery grid plate - Google Patents

Continuous-casting and continuous-rolling roller for storage battery grid plate Download PDF

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CN203044839U
CN203044839U CN201220630334.3U CN201220630334U CN203044839U CN 203044839 U CN203044839 U CN 203044839U CN 201220630334 U CN201220630334 U CN 201220630334U CN 203044839 U CN203044839 U CN 203044839U
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roll
grooves
ribs
convex
points
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王晓
陈波
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JIANGSU DONGSHUN NEW ENERGY TECHNOLOGY Co Ltd
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JIANGYIN DONGSHUN MECHANISM CO Ltd
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    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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Abstract

本实用新型公开了一种蓄电池栅板连铸连轧轧辊,该轧辊包括一对压轧辊,在轧辊的表面设有凹槽和/或凸棱,或在轧辊的表面设有凸点和/或凹点;凹槽和/或凸棱均布在一个轧辊或一对轧辊的表面,轧辊表面的凹槽和/或凸棱为瓦楞齿结构;轧辊表面的凹槽和/或凸棱为网纹结构;在轧辊的表面相间设置有凹槽和/或凸棱及凸点和/或凹点。由于该蓄电池栅板连铸连轧轧辊,在其表面设置了凹槽和/或凸棱及凸点和/或凹点,使被轧制的铅板表面与轧辊表面的凹槽和/或凸棱及凸点和/或凹点相互配合在一起,从而形成均匀地送料牵引力,使得被轧压后的铅板可沿直线方向平稳传送。这样既提高了被轧制铅板的质量,同时也提高了铅板的轧制效率。

The utility model discloses a battery grid plate continuous casting and rolling roll, which comprises a pair of pressing rolls, grooves and/or convex edges are arranged on the surface of the rolls, or convex points and/or convex points are arranged on the surface of the rolls Dimples; grooves and/or ribs are evenly distributed on the surface of a roll or a pair of rolls, the grooves and/or ribs on the surface of the rolls are corrugated tooth structures; the grooves and/or ribs on the surface of the rolls are reticulated Structure; grooves and/or convex ribs and convex points and/or concave points are arranged alternately on the surface of the roll. Because the continuous casting and rolling roll of the storage battery grid is provided with grooves and/or convex edges and convex points and/or concave points on its surface, the grooves and/or convex points on the surface of the rolled lead plate and the surface of the roll are The ribs and convex points and/or concave points cooperate with each other to form a uniform feeding traction force, so that the rolled lead plate can be smoothly conveyed along the straight line. This not only improves the quality of the rolled lead plate, but also improves the rolling efficiency of the lead plate.

Description

一种蓄电池栅板连铸连轧轧辊A battery grid plate continuous casting and rolling roll

技术领域 technical field

本实用新型涉及一种轧辊结构,具体涉及一种蓄电池栅板连铸连轧轧辊。 The utility model relates to a roll structure, in particular to a battery grid plate continuous casting and rolling roll.

背景技术 Background technique

铅酸蓄电池中的板栅的主要作用是传导和汇集电流,并使电流分布均匀,另一方面是支撑活性物质。板栅既是导电骨架,又是活性物质载体具有双重功。因此,对板栅要有一定的机械、电学、冶金学特性要求。即要求板栅具备良好的机械性能(包括硬度、抗拉强度、铸造性能、可焊性),良好的耐腐蚀性能和良好的导电能力。 The main function of the grid in the lead-acid battery is to conduct and collect the current, and to make the current distribution even, and on the other hand, to support the active material. The grid is not only a conductive skeleton, but also an active material carrier with dual functions. Therefore, the grid must have certain mechanical, electrical, and metallurgical characteristics. That is to say, the grid is required to have good mechanical properties (including hardness, tensile strength, castability, weldability), good corrosion resistance and good electrical conductivity.

目前,制作铅酸蓄电池板栅的方式主要有拉网、连铸辊压连轧、重力浇铸及锻制带材扩展、铸造式扩展和冲压与冲孔滚轧等,较常用的是重力浇铸技术,但由于模具、压力等方面的原因,重力浇铸技术制作的板栅存在表面粗燥,结构松散、耐腐蚀差等缺点。采用这类板栅制造的电池使用寿命短,充放电性能差,存在铅酸蓄电池在使用过程中板栅腐蚀快、循环寿命短等问题。 At present, the main methods of making lead-acid battery grids include stretching, continuous casting and rolling, gravity casting and forging strip expansion, casting expansion, stamping, punching and rolling, etc., and gravity casting technology is more commonly used. , but due to the mold, pressure and other reasons, the grid made by gravity casting technology has the disadvantages of rough surface, loose structure and poor corrosion resistance. Batteries made of this type of grid have short service life, poor charge and discharge performance, and there are problems such as fast grid corrosion and short cycle life of lead-acid batteries during use.

而采用连铸机利用连铸辊压连轧技术制造的板栅,在优化板栅设计、性能和微观结构方面有很大的改进,可以设计任何厚度的板栅,可充分利用现有的板栅带涂填设备,并能改变板栅材料成份和微观结构,且为增进活性物质附着力提供了先决条件,其内在细柱状晶粒微观结构和复合层结构增强了板栅抗腐蚀性和铅膏附着性,有利于提高板栅耐腐蚀性和铅膏附着力,灵活性大大优于目前所有的板栅制造工艺,板栅厚度可以减少到载流、腐蚀和加工所需要的最小厚度,可降低电阻损耗,并具有良好的机械性能。相对于目前广泛使用的重力浇铸法,连铸连轧法生产效率高,生产环境好,产品成本低,板栅强度高,组织晶粒细小且不易发生晶间腐蚀。可以生产不同类型电池所要求的板栅。通过减少重量提高电池的功率和能量密度,和通过提高板栅的耐腐蚀性延长电池使用寿命。 However, the grid manufactured by continuous casting machine using continuous casting roll pressing and rolling technology has greatly improved in terms of optimized grid design, performance and microstructure. It can design grids of any thickness and make full use of existing grids. Grid strip coating equipment, and can change the grid material composition and microstructure, and provide a prerequisite for improving the adhesion of active materials, its inherent fine columnar grain microstructure and composite layer structure enhance the grid corrosion resistance and lead Paste adhesion, which is conducive to improving the corrosion resistance of the grid and the adhesion of the lead paste. The flexibility is much better than all the current grid manufacturing processes. The thickness of the grid can be reduced to the minimum thickness required for current carrying, corrosion and processing. Reduce resistance loss and have good mechanical properties. Compared with the gravity casting method widely used at present, the continuous casting and rolling method has high production efficiency, good production environment, low product cost, high grid strength, fine grain structure and less prone to intergranular corrosion. Grids required for different types of batteries can be produced. Increase the power and energy density of the battery by reducing weight, and extend the battery life by improving the corrosion resistance of the grid.

目前,制造板栅用铅板的连铸机,在铅液加入两轧辊之间后,铅液通过轧辊的冷却和轧压形成铅板,但由于现有的轧辊表面都比较光滑,铅板与轧辊之间容易形成打滑,造成被轧制的铅板两面的摩擦牵引力不均匀,使得轧制出来的铅板向一侧偏移或产生弯曲现象。因此不能正常地传送到下一道加工工序,所以有必要对现有的铅板轧辊结构进行改进。 At present, in the continuous casting machine for manufacturing lead plates for grids, after the lead liquid is added between the two rolls, the lead liquid passes through the cooling and rolling of the rolls to form lead plates. However, due to the smooth surface of the existing rolls, the lead plate and Slips are easily formed between the rolls, causing uneven friction and traction on both sides of the rolled lead plate, causing the rolled lead plate to shift to one side or bend. Therefore can not normally convey to next processing procedure, so it is necessary to improve existing lead plate roll structure.

实用新型内容 Utility model content

本实用新型的目的在于克服现有技术中存在的缺陷,提供一种蓄电池栅板连铸连轧轧辊。 The purpose of the utility model is to overcome the defects existing in the prior art, and provide a battery grid plate continuous casting and rolling roll.

为实现上述目的,本实用新型的技术方案是设计一种蓄电池栅板连铸连轧轧辊,其特征在于,所述轧辊包括一对压轧辊,在所述轧辊的表面设有凹槽和/或凸棱,或在所述轧辊的表面设有凸点和/或凹点。 In order to achieve the above purpose, the technical solution of the present utility model is to design a battery grid continuous casting and rolling roll, which is characterized in that the roll includes a pair of pressing rolls, grooves and/or convex ribs, or convex points and/or concave points on the surface of the roll.

其中优选的技术方案是,所述凹槽和/或凸棱均布在一个轧辊或一对轧辊的表面。 Among them, the preferred technical solution is that the grooves and/or ribs are evenly distributed on the surface of one roll or a pair of rolls.

进一步优选的技术方案是,所述轧辊表面的凹槽和/或凸棱为瓦楞齿结构。 A further preferred technical solution is that the grooves and/or ribs on the surface of the roll are corrugated tooth structures.

进一步优选的技术方案还有,所述瓦楞齿为直齿或为螺旋齿。 A further preferred technical solution is that the corrugated teeth are straight teeth or helical teeth.

进一步优选的技术方案还有,所述螺旋齿包括左螺旋和/或右螺旋。 In a further preferred technical solution, the helical teeth include left helical and/or right helical.

进一步优选的技术方案还有,所述轧辊表面的凹槽和/或凸棱为网纹结构。 In a further preferred technical solution, the grooves and/or ribs on the surface of the roll are of a textured structure.

优选的技术方案还有,所述凸点和/或凹点均布在一个轧辊或一对轧辊的表面。 In a preferred technical solution, the convex points and/or concave points are evenly distributed on the surface of a roller or a pair of rollers.

进一步优选的技术方案还有,在所述轧辊的表面相间设置有凹槽和/或凸棱及凸点和/或凹点。 In a further preferred technical solution, grooves and/or convex ribs and convex points and/or concave points are arranged alternately on the surface of the roll.

进一步优选的技术方案还有,所述凹槽和/或凸棱及凸点和/或凹点的径向尺寸为0.3mm~0.8mm,相邻凹槽和/或凸棱及凸点和/或凹点的间距≥5mm。 A further preferred technical solution is that the radial dimension of the grooves and/or ribs and convex points and/or concave points is 0.3 mm to 0.8 mm, and the adjacent grooves and/or ribs and convex points and/or Or the pitch of pits ≥ 5mm.

本实用新型的优点和有益效果在于:由于该蓄电池栅板连铸连轧轧辊,在其表面设置了凹槽和/或凸棱及凸点和/或凹点,使被轧制的铅板表面与轧辊表面的凹槽和/或凸棱及凸点和/或凹点相互配合在一起,从而形成均匀地送料牵引力,使得被轧压后的铅板可沿直线方向平稳传送。这样既提高了被轧制铅板的质量,同时也提高了铅板的轧制效率。该铅板轧辊改进结构简单,易于加工,使用寿命较长。被压出凹槽和/或凸棱及凸点和/或凹点的铅板,也有利于在其表面上附着铅膏。 The advantages and beneficial effects of the utility model are: because the continuous casting and rolling roll of the storage battery grid is provided with grooves and/or convex edges and convex points and/or concave points on its surface, the surface of the rolled lead plate Cooperate with the grooves and/or convex ribs and convex points and/or concave points on the surface of the roller to form a uniform feeding traction force, so that the rolled lead plate can be smoothly conveyed in a straight line. This not only improves the quality of the rolled lead plate, but also improves the rolling efficiency of the lead plate. The improved lead plate roll has a simple structure, is easy to process, and has a long service life. A lead plate that is pressed with grooves and/or ribs and bumps and/or depressions also facilitates the adhesion of lead paste on its surface.

附图说明 Description of drawings

图1是本实用新型轧辊的截面结构示意图; Fig. 1 is the cross-sectional structure schematic diagram of the utility model roll;

图2是本实用新型轧辊的主视结构示意之一图; Fig. 2 is one figure of the main view structural representation of roll of the present utility model;

图3是本实用新型轧辊的主视结构示意之二图; Fig. 3 is the second figure of the front view structural representation of the utility model roll;

图4是本实用新型轧辊的主视结构示意之三图; Fig. 4 is the three schematic diagrams of the front view structure of the utility model roll;

图5是本实用新型轧辊的主视结构示意之四图。 Fig. 5 is the fourth schematic diagram of the front view structure of the roll of the utility model.

图中:1、轧辊;2、瓦楞齿;3、网纹结构;4、凸点和/或凹点。 In the figure: 1, roll; 2, corrugated teeth; 3, textured structure; 4, bumps and/or pits.

具体实施方式 Detailed ways

下面结合附图和实施例,对本实用新型的具体实施方式作进一步描述。以下实施例仅用于更加清楚地说明本实用新型的技术方案,而不能以此来限制本实用新型的保护范围。 Below in conjunction with accompanying drawing and embodiment, the specific embodiment of the utility model is further described. The following examples are only used to illustrate the technical solution of the utility model more clearly, but not to limit the protection scope of the utility model.

如图1~5所示,本实用新型是一种蓄电池栅板连铸连轧轧辊,该轧辊1包括一对压轧辊,在轧辊1的表面设有凹槽和/或凸棱,或在轧辊1的表面设有凸点和/或凹点4。 As shown in Figures 1 to 5, the utility model is a battery grid continuous casting and rolling roll. The roll 1 includes a pair of pressing rolls, and grooves and/or ribs are arranged on the surface of the roll 1, or The surface of 1 is provided with convex points and/or concave points 4.

在本实用新型中优选的技术方案是,所述凹槽和/或凸棱均布在一个轧辊1或一对轧辊的表面。 The preferred technical solution in the utility model is that the grooves and/or ribs are evenly distributed on the surface of one roll 1 or a pair of rolls.

在本实用新型中进一步优选的实施方案是,所述轧辊1表面的凹槽和/或凸棱为瓦楞齿2结构。 In a further preferred embodiment of the present invention, the grooves and/or ribs on the surface of the roll 1 are corrugated tooth 2 structures.

在本实用新型中进一步优选的实施方案还有,所述瓦楞齿2为直齿或为螺旋齿。 In a further preferred embodiment of the present invention, the corrugated teeth 2 are straight teeth or helical teeth.

在本实用新型中进一步优选的实施方案还有,所述螺旋齿包括左螺旋和/或右螺旋。 In a further preferred embodiment of the present invention, the helical teeth include left helical and/or right helical.

在本实用新型中进一步优选的实施方案还有,所述轧辊1表面的凹槽和/或凸棱为网纹结构3。 In a further preferred embodiment of the present invention, the grooves and/or ribs on the surface of the roll 1 are of a textured structure 3 .

在本实用新型中优选的实施方案还有,所述凸点和/或凹点4均布在一个轧辊或一对轧辊的表面。 In a preferred embodiment of the present invention, the convex points and/or concave points 4 are evenly distributed on the surface of a roll or a pair of rolls.

在本实用新型中进一步优选的实施方案还有,在所述轧辊1的表面相间设置有凹槽和/或凸棱及凸点和/或凹点4。 In a further preferred embodiment of the present invention, grooves and/or convex ribs and convex points and/or concave points 4 are arranged alternately on the surface of the roll 1 .

在本实用新型中进一步优选的实施方案还有,所述凹槽和/或凸棱及凸点和/或凹点4的径向尺寸为0.5mm,相邻凹槽和/或凸棱及凸点和/或凹点的间距≥5mm。 In a further preferred embodiment of the present utility model, the radial dimension of the groove and/or rib and convex point and/or concave point 4 is 0.5mm, and the adjacent groove and/or rib and convex The spacing of dots and/or pits is ≥5mm.

以上所述仅是本实用新型的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型技术原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本实用新型的保护范围。 The above is only the preferred embodiment of the utility model, and it should be pointed out that for those of ordinary skill in the art, without departing from the technical principle of the utility model, some improvements and modifications can also be made. And retouching should also be regarded as the protection scope of the present utility model.

Claims (9)

1.一种蓄电池栅板连铸连轧轧辊,其特征在于,所述轧辊包括一对压轧辊,在所述轧辊的表面设有凹槽和/或凸棱,或在所述轧辊的表面设有凸点和/或凹点。 1. A battery grid continuous casting and rolling roll, characterized in that the roll comprises a pair of pressing rolls, grooves and/or ribs are provided on the surface of the roll, or There are bumps and/or pits. 2.如权利要求1所述的蓄电池栅板连铸连轧轧辊筒,其特征在于,所述凹槽和/或凸棱均布在一个轧辊或一对轧辊的表面。 2. The battery grid continuous casting and rolling roll according to claim 1, wherein the grooves and/or ribs are evenly distributed on the surface of one roll or a pair of rolls. 3.如权利要求2所述的蓄电池栅板连铸连轧轧辊筒,其特征在于,所述轧辊表面的凹槽和/或凸棱为瓦楞齿结构。 3. The roll for continuous casting and rolling of battery grid plates according to claim 2, characterized in that the grooves and/or ribs on the surface of the roll are corrugated tooth structures. 4.如权利要求3所述的蓄电池栅板连铸连轧轧辊筒,其特征在于,所述瓦楞齿为直齿或为螺旋齿。 4. The battery grid plate continuous casting and rolling roll according to claim 3, wherein the corrugated teeth are straight teeth or helical teeth. 5.如权利要求4所述的蓄电池栅板连铸连轧轧辊筒,其特征在于,所述螺旋齿包括左螺旋和/或右螺旋。 5 . The battery grid plate continuous casting and rolling roll according to claim 4 , wherein the helical teeth include left helical and/or right helical. 6.如权利要求2所述的蓄电池栅板连铸连轧轧辊筒,其特征在于,所述轧辊表面的凹槽和/或凸棱为网纹结构。 6. The roll for continuous casting and rolling of battery grid plates according to claim 2, characterized in that the grooves and/or ribs on the surface of the roll are in a textured structure. 7.如权利要求1所述的蓄电池栅板连铸连轧轧辊筒,其特征在于,所述凸点和/或凹点均布在一个轧辊或一对轧辊的表面。 7. The battery grid continuous casting and rolling roll according to claim 1, characterized in that, the convex points and/or concave points are evenly distributed on the surface of one roll or a pair of rolls. 8.如权利要求5或6或7所述的蓄电池栅板连铸连轧轧辊筒,其特征在于,在所述轧辊的表面相间设置有凹槽和/或凸棱及凸点和/或凹点。 8. The battery grid plate continuous casting and rolling roll as claimed in claim 5, 6 or 7, characterized in that grooves and/or convex ribs and convex points and/or concaves are alternately arranged on the surface of the roll. point. 9.如权利要求8所述的蓄电池栅板连铸连轧轧辊筒,其特征在于,所述凹槽和/或凸棱及凸点和/或凹点的径向尺寸为0.3mm~0.8mm,相邻凹槽和/或凸棱及凸点和/或凹点的间距≥5mm。 9. The battery grid continuous casting and rolling roll according to claim 8, characterized in that, the radial dimension of the grooves and/or ribs and convex points and/or concave points is 0.3mm~0.8mm , the distance between adjacent grooves and/or ribs and convex points and/or concave points is ≥5mm.
CN201220630334.3U 2012-11-26 2012-11-26 Continuous-casting and continuous-rolling roller for storage battery grid plate Expired - Lifetime CN203044839U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102962417A (en) * 2012-11-26 2013-03-13 江阴市东顺机械有限公司 Continuous casting and rolling roller of accumulator grid
CN103639397A (en) * 2013-11-20 2014-03-19 河南超威电源有限公司 Grid roller casting mold, grid roller casting device and grid casting method

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102962417A (en) * 2012-11-26 2013-03-13 江阴市东顺机械有限公司 Continuous casting and rolling roller of accumulator grid
CN103639397A (en) * 2013-11-20 2014-03-19 河南超威电源有限公司 Grid roller casting mold, grid roller casting device and grid casting method
CN103639397B (en) * 2013-11-20 2015-11-11 河南超威电源有限公司 Grid roller casting mould, grid roller casting device and grid casting method

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