CN203037330U - Vehicle overload detection device based on single-chip microcomputer - Google Patents
Vehicle overload detection device based on single-chip microcomputer Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型属于汽车技术领域,尤其涉及一种基于单片机的车辆超载检测装置。The utility model belongs to the technical field of automobiles, in particular to a vehicle overload detection device based on a single-chip microcomputer.
背景技术Background technique
车辆超载指运输车辆所载的货物质量超过了额定装载质量的情况。车辆超载主要有两大危害:1.车辆超载会增加车辆对路面的损害,按照国际上通用的计算方法,汽车轴载质量对公路路面的破坏关系服从“十六次方法则”,即汽车轴载质量每增加一倍,公路受损将增加16倍,全国公路每年因车辆超载造成的损失超过300亿元。2.容易引发道路交通事故。汽车超载之后,车辆处于超负荷状态行驶,会导致车辆的制动和操作性等安全性能迅速下降,表现为轮胎变形爆胎、刹车失灵、转向器抖动、钢板弹簧折断、半轴断裂等等。据统计载重货车道路交通事故中有80%以上是由于超载运输所造成的。目前,为有效治理机动车严重违章超载、超限运输现象,预防道路交通事故,维护良好的道路交通秩序,许多交通管理部门专门成立了“治超”机构, “治超”人员日夜上路查堵,往往造成交通堵塞,查一漏百,而人工判断又缺乏准确性,查堵中的不正之风时有发生。Vehicle overloading refers to the situation in which the quality of goods carried by a transport vehicle exceeds the rated loading quality. There are two main hazards of vehicle overloading: 1. Vehicle overloading will increase the damage of vehicles to the road surface. According to the calculation method commonly used in the world, the damage relationship between the mass of the vehicle axle load and the road surface obeys the "sixteenth law", that is, the vehicle axle load Every time the load quality doubles, the road damage will increase by 16 times, and the annual loss of national roads due to vehicle overloading exceeds 30 billion yuan. 2. It is easy to cause road traffic accidents. After the car is overloaded, the vehicle is in an overloaded state, which will lead to a rapid decline in the safety performance of the vehicle, such as braking and operability. According to statistics, more than 80% of the road traffic accidents of heavy-duty trucks are caused by overloaded transportation. At present, in order to effectively control the serious illegal overloading and over-limit transportation of motor vehicles, prevent road traffic accidents, and maintain good road traffic order, many traffic management departments have specially set up "overtaking" agencies, and "overtaking" personnel go to the road day and night to check and block , Often cause traffic jams, check one leak, and manual judgment lacks accuracy, and unhealthy tendencies in checking and blocking occur from time to time.
发明内容Contents of the invention
本实用新型的目的在于,提供一种基于单片机的车辆超载检测装置,该装置能够对过往机动车辆进行称重并判断是否超载,若超载则显示超载重量并进行报警。The purpose of this utility model is to provide a vehicle overload detection device based on a single-chip microcomputer. The device can weigh passing motor vehicles and judge whether they are overloaded. If overloaded, it will display the overload weight and give an alarm.
为了实现上述任务,本实用新型采用如下技术方案予以实现:In order to realize above-mentioned task, the utility model adopts following technical scheme to realize:
一种基于单片机的车辆超载检测装置,包括单片机,还包括分别与单片机相连接的采集模块、通讯模块、看门狗模块、显示模块、报警灯和蜂鸣器,其中,所述的采集模块包括依次连接的传感器、放大器和A/D转换器;所述的通讯模块包括RS-485芯片;所述的看门狗模块包括监控芯片;所述的显示模块包括接口芯片和分别与接口芯片相连接的LED显示器以及键盘。A vehicle overload detection device based on a single-chip microcomputer, including a single-chip microcomputer, and also includes an acquisition module, a communication module, a watchdog module, a display module, a warning light and a buzzer respectively connected to the single-chip microcomputer, wherein the acquisition module includes Sensors, amplifiers and A/D converters connected in sequence; the communication module includes an RS-485 chip; the watchdog module includes a monitoring chip; the display module includes an interface chip and is connected to the interface chip respectively LED display and keyboard.
本实用新型还具有以下技术特点:The utility model also has the following technical characteristics:
所述的单片机采用AT89C51单片机。Described single-chip microcomputer adopts AT89C51 single-chip microcomputer.
所述的传感器采用WPL110桥式称重传感器。The sensor adopts WPL110 bridge load cell.
所述的放大器采用OP07放大器。Described amplifier adopts OP07 amplifier.
所述的A/D转换器采用TLC0838转换器。Described A/D converter adopts TLC0838 converter.
所述的RS-485芯片采用MAX485芯片。Described RS-485 chip adopts MAX485 chip.
所述的监控芯片采用MAX813L芯片。The monitoring chip adopts MAX813L chip.
所述的报警灯采用LED灯。Described warning light adopts LED light.
所述的接口芯片采用8255A芯片。The interface chip adopts 8255A chip.
本实用新型的基于单片机的车速报警系统,利用单片机作为主控芯片,从驾驶员的角度出发,允许驾驶员通过键盘设置车辆最大载重量(额定载重量),利用桥式称重传感器将机动车载重量转换成电压信号;然后通过放大电路将电压调理后送到A/D转换芯片转换成数字信号并计算出载重量,与设定的载重量作比较并判断是否超载,若超载显示超载的重量同时蜂鸣器开始报警。本实用新型可以提高汽车超载检测的准确性,节省检测时间,提高汽车载重量检测效率,缩短汽车载重量检测时间。具有结果准确、电路简单、便于安装、成本低等特点。The vehicle speed alarm system based on the single-chip microcomputer of the utility model uses the single-chip microcomputer as the main control chip, and allows the driver to set the maximum load capacity (rated load capacity) of the vehicle through the keyboard from the driver's point of view, and uses the bridge type load cell to control the motor vehicle. The load is converted into a voltage signal; then the voltage is conditioned by the amplifying circuit and sent to the A/D conversion chip to convert it into a digital signal and calculate the load, compare it with the set load and judge whether it is overloaded, if it is overloaded, it will display overload At the same time, the buzzer starts to alarm. The utility model can improve the accuracy of the vehicle overload detection, save the detection time, improve the detection efficiency of the load capacity of the vehicle, and shorten the detection time of the load capacity of the vehicle. The utility model has the characteristics of accurate result, simple circuit, convenient installation and low cost.
附图说明Description of drawings
图1为本实用新型的结构连接图。Fig. 1 is a structural connection diagram of the utility model.
图2为本实用新型的工作流程图。Fig. 2 is the work flowchart of the utility model.
下面结合附图对本实用新型进一步说明。Below in conjunction with accompanying drawing, the utility model is further described.
具体实施方式Detailed ways
遵从上述技术方案,如图1所示,本实用新型的一种基于单片机的车辆超载检测装置,包括单片机,还包括分别与单片机相连接的采集模块、通讯模块、看门狗模块、显示模块、报警灯和蜂鸣器,其中,所述的采集模块包括依次连接的传感器、放大器和A/D转换器;所述的通讯模块包括RS-485芯片;所述的看门狗模块包括监控芯片;所述的显示模块包括接口芯片和分别与接口芯片相连接的LED显示器以及键盘。Comply with above-mentioned technical scheme, as shown in Figure 1, a kind of vehicle overload detection device based on single-chip microcomputer of the present utility model comprises single-chip microcomputer, also comprises the collection module that is connected with single-chip microcomputer respectively, communication module, watchdog module, display module, Warning lamp and buzzer, wherein, described acquisition module comprises the sensor, amplifier and A/D converter connected in sequence; Described communication module comprises RS-485 chip; Described watchdog module comprises monitoring chip; The display module includes an interface chip, an LED display and a keyboard respectively connected with the interface chip.
本实用新型采用AT89C51单片机作为控制核心。51系列的I/O脚的设置和使用非常简单,当该脚作输入脚使用时,只须将该脚设置为高电平。用51系列AT89C51单片机,可使电路极大地简化,而且程序的编写及固化也相当方便、灵活。The utility model adopts AT89C51 single-chip microcomputer as the control core. The setting and use of the I/O pin of the 51 series is very simple. When the pin is used as an input pin, it only needs to be set to a high level. Using the 51 series AT89C51 single-chip microcomputer can greatly simplify the circuit, and the programming and curing of the program are also quite convenient and flexible.
看门狗模块包括MAX813L监控芯片,MAX813L在加电、掉电以及供电电压下降情况下有复位输出。利用MAX813L芯片,实现了单片机系统的看门狗电路、电源故障监视电路和手动、自动复位电路,可有效地解决程序运行中出现的“死机”现象和电源故障带来的不利影响,以便及时地保存数据。The watchdog module includes a MAX813L monitoring chip, and the MAX813L has a reset output in the case of power-on, power-off, and supply voltage drop. Using the MAX813L chip, the watchdog circuit, power failure monitoring circuit and manual and automatic reset circuit of the single-chip computer system are realized, which can effectively solve the "crash" phenomenon and the adverse effects caused by power failure during program operation, so as to timely save data.
通讯模块包括RS-485芯片,本实用新型采用MAX485芯片,该芯片是Maxim公司的一种RS-485芯片,低功耗并且具有较高的抗干扰能力。The communication module includes an RS-485 chip, and the utility model adopts a MAX485 chip, which is a kind of RS-485 chip of Maxim Company, which has low power consumption and high anti-interference ability.
显示模块包括接口芯片、LED显示器和键盘,其中接口芯片为8255A接口芯片,键盘包括至少10个小方头开关,驾驶员可以通过键盘输入额度载质量,并通过8255A将数值存入处理器。The display module includes an interface chip, an LED display and a keyboard. The interface chip is an 8255A interface chip. The keyboard includes at least 10 small square switches. The driver can input the load capacity through the keyboard, and store the value into the processor through the 8255A.
采集模块包括桥式称重传感器WPL110、放大器Op07、A/D转换器TLC0838。桥式称重传感器WPL110,具有大力值、抗偏载,组合压头具有自动复位与调心功能。高精度、低功效、全密封适用于各类恶劣环境。Op07芯片是一种低噪声,非斩波稳零的单运算放大器集成电路。多应用场合不需要额外的调零措施。OP07同时具有输入偏置电流低和开环增益高的特点,这种低失调、高开环增益的特性使得OP07特别适用于高增益的测量设备和放大传感器的微弱信号等方面。TLC0838可将放大电压信号转化为数字信号输送给处理器。Acquisition module includes bridge load cell WPL110, amplifier Op07, A/D converter TLC0838. The bridge type load cell WPL110 has a large force value and anti-eccentric load, and the combined pressure head has the function of automatic reset and self-alignment. High-precision, low-efficiency, and fully-sealed are suitable for various harsh environments. The Op07 chip is a low-noise, non-chopper-stabilized single operational amplifier integrated circuit. Many applications do not require additional zeroing measures. OP07 has the characteristics of low input bias current and high open-loop gain at the same time. The characteristics of low offset and high open-loop gain make OP07 especially suitable for high-gain measuring equipment and amplifying weak signals of sensors. TLC0838 can convert the amplified voltage signal into a digital signal and send it to the processor.
报警灯为LED灯,与蜂鸣器组成报警模块,当车辆超载时,装置向报警模块发送指令,LED灯闪烁,同时蜂鸣器长鸣。The alarm light is an LED light, which forms an alarm module with the buzzer. When the vehicle is overloaded, the device sends an instruction to the alarm module, the LED light flashes, and the buzzer keeps beeping at the same time.
参考图2,本实用新型的工作流程如下所示:With reference to Fig. 2, the working process of the present utility model is as follows:
当装置上电复位后,先检查有没有掉电标志,若有,则调用恢复参数子程序对保护后的数据进行恢复,然后系统初始化,包括端口、8255A接口芯片、看门狗模块等;如果没有掉电标志就直接进行初始化。程序初始化之后,检查设定值;检查完后,采集数据。桥式称重传感器WPL110检测车辆的重力并将其转换成电压信号,并将检测到的数据以电压脉冲的形式输出。由于输出的电压比较微弱,Op07芯片将脉冲信号放大,然后TLC0838可将放大电压信号转化为数字信号输送给中央处理器。信号通过解码被安排进主控芯片的内存,然后再运行单片机预先设定好的重力转换代码再将其换算成车辆实际载重量M,通过LED显示器显示出来。实际载重量M与之前驾驶员通过键盘按键锁定的额定载重量Mm进行比较,载重量小于设定的额定载重量时,车辆装载正常;当载重量高于设定的额定载重量时,判断汽车超载,单片机向报警模块发送执行指令。此时报警灯闪烁,蜂鸣器长鸣,起到报警的作用;与此同时,单片机通过通讯模块定时向上位PC机传送大批量的采样数据,进行备份。When the device is powered on and reset, first check whether there is a power-off flag, if there is, call the recovery parameter subroutine to restore the protected data, and then initialize the system, including the port, 8255A interface chip, watchdog module, etc.; if Initialization is performed directly without the power-down flag. After the program is initialized, check the set value; after checking, collect the data. The bridge load cell WPL110 detects the gravity of the vehicle and converts it into a voltage signal, and outputs the detected data in the form of voltage pulses. Since the output voltage is relatively weak, the Op07 chip amplifies the pulse signal, and then TLC0838 can convert the amplified voltage signal into a digital signal and send it to the central processing unit. The signal is arranged into the memory of the main control chip through decoding, and then the pre-set gravity conversion code of the microcontroller is run to convert it into the actual load M of the vehicle, which is displayed on the LED display. The actual load M is compared with the rated load Mm locked by the previous driver through the keyboard keys. When the load is less than the set rated load, the vehicle is loaded normally; when the load is higher than the set rated load, the vehicle is judged Overload, the single-chip microcomputer sends execution instructions to the alarm module. At this time, the alarm light flickers and the buzzer sounds for a long time, playing the role of alarm; at the same time, the single-chip microcomputer regularly transmits a large amount of sampling data to the upper PC through the communication module for backup.
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106054868A (en) * | 2016-08-12 | 2016-10-26 | 北京车和家信息技术有限责任公司 | Finished vehicle controller and vehicle |
CN106644008A (en) * | 2016-11-14 | 2017-05-10 | 上海电机学院 | Multi-function vehicle-mounted overload monitoring system |
CN106627138A (en) * | 2016-11-29 | 2017-05-10 | 翁选龙 | Truck overload limiting system |
CN107458235A (en) * | 2017-08-16 | 2017-12-12 | 合肥向宇互联网科技有限公司 | Electric car overload self-power-off system |
-
2012
- 2012-11-29 CN CN 201220653982 patent/CN203037330U/en not_active Expired - Fee Related
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106054868A (en) * | 2016-08-12 | 2016-10-26 | 北京车和家信息技术有限责任公司 | Finished vehicle controller and vehicle |
CN106644008A (en) * | 2016-11-14 | 2017-05-10 | 上海电机学院 | Multi-function vehicle-mounted overload monitoring system |
CN106627138A (en) * | 2016-11-29 | 2017-05-10 | 翁选龙 | Truck overload limiting system |
CN106627138B (en) * | 2016-11-29 | 2019-03-01 | 翁选龙 | A kind of bogie overload limitation system |
CN107458235A (en) * | 2017-08-16 | 2017-12-12 | 合肥向宇互联网科技有限公司 | Electric car overload self-power-off system |
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