CN202985257U - Cutting temperature measuring device - Google Patents
Cutting temperature measuring device Download PDFInfo
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- CN202985257U CN202985257U CN 201320012568 CN201320012568U CN202985257U CN 202985257 U CN202985257 U CN 202985257U CN 201320012568 CN201320012568 CN 201320012568 CN 201320012568 U CN201320012568 U CN 201320012568U CN 202985257 U CN202985257 U CN 202985257U
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- cutting
- cutting temperature
- temperature measuring
- conditioning circuit
- cutter head
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- 238000005520 cutting process Methods 0.000 title claims abstract description 38
- 230000003750 conditioning effect Effects 0.000 claims abstract description 24
- 229910005883 NiSi Inorganic materials 0.000 claims description 14
- VNNRSPGTAMTISX-UHFFFAOYSA-N chromium nickel Chemical compound [Cr].[Ni] VNNRSPGTAMTISX-UHFFFAOYSA-N 0.000 claims description 14
- 229910001120 nichrome Inorganic materials 0.000 claims description 14
- 238000009529 body temperature measurement Methods 0.000 claims description 9
- 238000013481 data capture Methods 0.000 claims 1
- 239000010409 thin film Substances 0.000 abstract description 11
- 238000005259 measurement Methods 0.000 abstract description 7
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 230000000694 effects Effects 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 12
- 239000000463 material Substances 0.000 description 6
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 230000005855 radiation Effects 0.000 description 2
- 229910052582 BN Inorganic materials 0.000 description 1
- PZNSFCLAULLKQX-UHFFFAOYSA-N Boron nitride Chemical compound N#B PZNSFCLAULLKQX-UHFFFAOYSA-N 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 239000012809 cooling fluid Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000010408 film Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
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Abstract
一种切削温度测量装置,包括薄膜热电偶测温刀头、调理电路、数据采集卡、PC机,薄膜热电偶测温刀头连接调理电路,调理电路连接数据采集卡,数据采集卡连接PC机。本实用新型有益的效果是:结构简单,使用方便,能够实时、快速、准确地测量切削温度,测量效果好,测量效率高。
A cutting temperature measuring device, comprising a thin film thermocouple temperature measuring cutter head, a conditioning circuit, a data acquisition card, and a PC, the thin film thermocouple temperature measuring cutter head is connected to the conditioning circuit, the conditioning circuit is connected to the data acquisition card, and the data acquisition card is connected to the PC . The beneficial effects of the utility model are: simple structure, convenient use, real-time, fast and accurate measurement of cutting temperature, good measurement effect and high measurement efficiency.
Description
技术领域 technical field
本实用新型涉及一种测量温度的设备,尤其是一种切削温度测量装置。 The utility model relates to a device for measuring temperature, in particular to a cutting temperature measuring device.
背景技术 Background technique
切削温度是影响高速切削加工最重要的因素之一,其变化规律是研究切削原理与加工规律的重要内容,它影响工件的加工精度、切削刀具材料的选择、切削参数的设置及切削工艺的安排等,因此,对切削温度进行研究具有十分重要的意义。 Cutting temperature is one of the most important factors affecting high-speed cutting. Its changing law is an important part of studying cutting principles and processing laws. It affects the machining accuracy of workpieces, the selection of cutting tool materials, the setting of cutting parameters and the arrangement of cutting processes. Therefore, it is of great significance to study the cutting temperature.
切削温度测量的方法很多,主要有自然热电偶法、人工热电偶法、半人工热电偶法、辐射测温法等。这些方法各有自己的特点,但均存在一定的不足,不足之处在于以下几点: There are many methods for measuring cutting temperature, mainly natural thermocouple method, artificial thermocouple method, semi-artificial thermocouple method, radiation temperature measurement method, etc. These methods have their own characteristics, but there are certain deficiencies, the deficiencies lie in the following points:
1.自然热电偶对变化着的温度具有一定的滞后性,动态响应慢,当刀具或工件材料变换时,热电偶需要重新标定,从而限制了其使用的灵活性; 1. The natural thermocouple has a certain hysteresis to the changing temperature, and the dynamic response is slow. When the tool or workpiece material is changed, the thermocouple needs to be recalibrated, which limits the flexibility of its use;
2.半人工热电偶法虽然应用比较灵活,但如果以刀具材料作为热电偶的一极,将热电偶的另一极金属丝埋入超硬的刀具内比较困难,当切削区域与热电偶接触时无法确定切削区域发生的情况,而且接触时间非常短; 2. Although the semi-artificial thermocouple method is more flexible in application, if the tool material is used as one pole of the thermocouple, it is difficult to embed the other pole of the thermocouple into the superhard tool. When the cutting area is in contact with the thermocouple It is impossible to determine what is happening in the cutting area and the contact time is very short;
3.红外辐射测温法,使用简单、响应迅速,但材料表面辐射率参数的复杂性,影响了被测对象实际温度的测量,加工过程中会时常添加冷却液,也会影响红外测温的准确性。 3. Infrared radiation temperature measurement method is simple to use and responds quickly, but the complexity of the emissivity parameters on the surface of the material affects the measurement of the actual temperature of the measured object. Cooling fluid is often added during the processing process, which will also affect the performance of infrared temperature measurement. accuracy. the
实用新型内容 Utility model content
本实用新型要解决上述现有技术存在的问题,提供一种切削温度测量装置,能够实时、快速、准确地测量切削温度。 The utility model aims to solve the above-mentioned problems in the prior art, and provides a cutting temperature measuring device, which can measure the cutting temperature in real time, quickly and accurately.
本实用新型解决其技术问题采用的技术方案:这种切削温度测量装置,包括薄膜热电偶测温刀头、调理电路、数据采集卡、PC机,薄膜热电偶测温刀头连接调理电路,调理电路连接数据采集卡,数据采集卡连接PC机。 The technical solution adopted by the utility model to solve its technical problems: this cutting temperature measuring device includes a thin-film thermocouple temperature measuring cutter head, a conditioning circuit, a data acquisition card, a PC, and a thin-film thermocouple temperature measuring cutter head is connected to the conditioning circuit, and the conditioning The circuit is connected to the data acquisition card, and the data acquisition card is connected to the PC.
薄膜热电偶测温刀头包括数控刀具,数控刀具上镀制有NiCr热电极和NiSi热电极。 The thin-film thermocouple temperature-measuring cutter head includes a numerically controlled cutter, and the numerically controlled cutter is coated with a NiCr hot electrode and a NiSi hot electrode.
NiCr热电极通过NiCr丝连接调理电路,NiSi热电极通过NiSi丝连接调理电路。 The NiCr thermode is connected to the conditioning circuit through the NiCr wire, and the NiSi thermode is connected to the conditioning circuit through the NiSi wire.
调理电路包括冷端补偿电路和信号调理电路。 The conditioning circuit includes a cold junction compensation circuit and a signal conditioning circuit.
PC机上设有切削温度采集界面。 There is a cutting temperature collection interface on the PC.
本实用新型的原理是:薄膜热电偶测温刀头的热电偶靠近切削刃,测量到温度信号,信号通过NiCr丝和NiSi丝输送到调理电路上,冷端补偿电路和信号调理电路对信号进行处理,处理过后的信号输送到数据采集卡上,数据采集卡对信号进行采集,采集后的信号输送到PC机上,PC机上的切削温度采集界面对信号进行显示、分析与存储,完成切削温度测量的过程。 The principle of the utility model is: the thermocouple of the thin-film thermocouple temperature measuring cutter head is close to the cutting edge, and the temperature signal is measured, and the signal is sent to the conditioning circuit through the NiCr wire and NiSi wire, and the cold end compensation circuit and the signal conditioning circuit perform signal processing. Processing, the processed signal is sent to the data acquisition card, the data acquisition card collects the signal, and the collected signal is sent to the PC, and the cutting temperature collection interface on the PC displays, analyzes and stores the signal to complete the cutting temperature measurement the process of.
本实用新型有益的效果是:本实用新型的切削温度测量装置,结构简单,使用方便,能够实时、快速、准确地测量切削温度,测量效果好,测量效率高。 The beneficial effects of the utility model are: the cutting temperature measuring device of the utility model has a simple structure, is convenient to use, can measure the cutting temperature in real time, quickly and accurately, has good measurement effect and high measurement efficiency.
附图说明 Description of drawings
图1为本实用新型实施例的结构示意图; Fig. 1 is the structural representation of the utility model embodiment;
图2为本实用新型的框图。 Fig. 2 is a block diagram of the utility model.
附图标记说明:薄膜热电偶测温刀头1,数控刀具1-1,调理电路2,冷端补偿电路2-1,信号调理电路2-2,数据采集卡3,PC机4,切削温度采集界面4-1,NiCr热电极5,NiCr丝5-1,NiSi热电极6,NiSi丝6-1。
Explanation of reference signs: film thermocouple temperature measuring cutter head 1, numerical control tool 1-1,
具体实施方式 Detailed ways
下面结合附图对本实用新型作进一步说明: Below in conjunction with accompanying drawing, the utility model is further described:
参照附图:本实施例中的切削温度测量装置,包括薄膜热电偶测温刀头1、调理电路2、数据采集卡3、PC机4,薄膜热电偶测温刀头1连接调理电路2,调理电路2连接数据采集卡3,数据采集卡3连接PC机4。
Referring to the accompanying drawings: the cutting temperature measuring device in this embodiment includes a thin-film thermocouple temperature measuring cutter head 1, a
薄膜热电偶测温刀头1包括数控刀具1-1,数控刀具1-1上镀制有NiCr热电极5和NiSi热电极6。
The thin-film thermocouple temperature measuring cutter head 1 includes a numerically controlled cutter 1-1, and the numerically controlled cutter 1-1 is coated with a NiCr
NiCr热电极5通过NiCr丝5-1连接调理电路2,NiSi热电极6通过NiSi丝6-1连接调理电路2。
The NiCr
调理电路2包括冷端补偿电路2-1和信号调理电路2-2。
The
PC机4上设有切削温度采集界面4-1。 The PC 4 is provided with a cutting temperature acquisition interface 4-1.
数控刀具1-1可使用聚晶立方氮化硼材料制成,聚晶立方氮化硼材料材质坚硬,绝缘性好,薄膜热电偶测温刀头1的热电偶上可涂覆一层Al2O3绝缘层,Al2O3是陶瓷的主要成分,材质坚硬,不仅可起到绝缘的作用,也可起到保护热电偶的作用。 The CNC tool 1-1 can be made of polycrystalline cubic boron nitride material, which is hard and has good insulation. The thermocouple of the thin-film thermocouple temperature measuring tool head 1 can be coated with a layer of Al 2 O 3 insulating layer, Al 2 O 3 is the main component of ceramics, the material is hard, it can not only play the role of insulation, but also protect the thermocouple.
使用时,薄膜热电偶测温刀头1的热电偶靠近切削刃,测量到温度信号,信号通过NiCr丝5-1和NiSi丝6-1输送到调理电路2上,冷端补偿电路2-1和信号调理电路2-2对信号进行处理,处理过后的信号输送到数据采集卡3上,数据采集卡3对信号进行采集,采集后的信号输送到PC机4上,PC机4上的切削温度采集界面4-1对信号进行显示、分析与存储。
When in use, the thermocouple of the thin-film thermocouple temperature measuring cutter head 1 is close to the cutting edge, and the temperature signal is measured, and the signal is sent to the
本实用新型的特点是:在数控刀具1-1上镀制NiCr热电极5和NiSi热电极6,实现实时、快速、准确地测量切削温度的效果,测量效果好,测量效率高,利于推广。
The utility model is characterized in that: the NiCr
虽然本实用新型已通过参考优选的实施例进行了图示和描述,但是,本专业普通技术人员应当了解,在权利要求书的范围内,可作形式和细节上的各种各样变化。 Although the present invention has been illustrated and described with reference to preferred embodiments, it will be understood by those skilled in the art that various changes in form and details may be made within the scope of the claims.
Claims (5)
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104924154A (en) * | 2015-06-10 | 2015-09-23 | 华中科技大学 | Method for measuring temperature values at different depths below surface of workpiece machined by machine tool |
CN104942318A (en) * | 2015-07-01 | 2015-09-30 | 大连交通大学 | Intelligent transient cutting temperature measurement tool, manufacturing method and temperature measuring method thereof |
CN111940889A (en) * | 2020-06-28 | 2020-11-17 | 航天工程装备(苏州)有限公司 | Friction stir welding tool head for realizing high-dynamic high-precision measurement of welding interface temperature and friction stir welding device |
CN111975454A (en) * | 2020-07-24 | 2020-11-24 | 清华大学深圳国际研究生院 | Structure for measuring temperature of cutter by using thin film thermal resistor and preparation method |
-
2013
- 2013-01-11 CN CN 201320012568 patent/CN202985257U/en not_active Expired - Fee Related
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104924154A (en) * | 2015-06-10 | 2015-09-23 | 华中科技大学 | Method for measuring temperature values at different depths below surface of workpiece machined by machine tool |
CN104942318A (en) * | 2015-07-01 | 2015-09-30 | 大连交通大学 | Intelligent transient cutting temperature measurement tool, manufacturing method and temperature measuring method thereof |
CN111940889A (en) * | 2020-06-28 | 2020-11-17 | 航天工程装备(苏州)有限公司 | Friction stir welding tool head for realizing high-dynamic high-precision measurement of welding interface temperature and friction stir welding device |
CN111975454A (en) * | 2020-07-24 | 2020-11-24 | 清华大学深圳国际研究生院 | Structure for measuring temperature of cutter by using thin film thermal resistor and preparation method |
CN111975454B (en) * | 2020-07-24 | 2022-01-04 | 清华大学深圳国际研究生院 | Structure for measuring temperature of cutter by using thin film thermal resistor and preparation method |
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Granted publication date: 20130612 Termination date: 20160111 |