CN202968708U - Automation copper electrolysis production line - Google Patents
Automation copper electrolysis production line Download PDFInfo
- Publication number
- CN202968708U CN202968708U CN2012206401045U CN201220640104U CN202968708U CN 202968708 U CN202968708 U CN 202968708U CN 2012206401045 U CN2012206401045 U CN 2012206401045U CN 201220640104 U CN201220640104 U CN 201220640104U CN 202968708 U CN202968708 U CN 202968708U
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- China
- Prior art keywords
- production line
- anode
- unit
- electrolysis production
- cathode stripping
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 43
- 238000005868 electrolysis reaction Methods 0.000 title claims abstract description 27
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 title abstract description 11
- 229910052802 copper Inorganic materials 0.000 title abstract description 7
- 239000010949 copper Substances 0.000 title abstract description 7
- 238000005406 washing Methods 0.000 claims abstract description 29
- 238000007493 shaping process Methods 0.000 claims description 25
- 239000002699 waste material Substances 0.000 claims description 10
- 238000011084 recovery Methods 0.000 claims description 9
- 238000004806 packaging method and process Methods 0.000 claims description 6
- 235000008733 Citrus aurantifolia Nutrition 0.000 claims description 4
- 240000006909 Tilia x europaea Species 0.000 claims description 4
- 235000011941 Tilia x europaea Nutrition 0.000 claims description 4
- 239000004571 lime Substances 0.000 claims description 4
- 238000012546 transfer Methods 0.000 claims description 4
- 238000004064 recycling Methods 0.000 claims description 3
- 238000005303 weighing Methods 0.000 claims description 3
- 230000008901 benefit Effects 0.000 abstract description 5
- 230000005540 biological transmission Effects 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 6
- 229910001220 stainless steel Inorganic materials 0.000 description 4
- 239000010935 stainless steel Substances 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 1
- 238000003723 Smelting Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000008151 electrolyte solution Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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- Electrolytic Production Of Metals (AREA)
Abstract
The utility model relates to an automation copper electrolysis production line, which comprises an anode reshaping unit, an electrolytic bath, a cathode stripping unit, a residual anode washing unit, a full automatic walking vehicle and a walking vehicle guide frame, wherein the full automatic walking vehicle is in sliding matching connection with the walking vehicle guide frame; the anode reshaping unit, the electrolytic bath and the cathode stripping unit are arranged in sequence; the residual anode washing unit and the cathode stripping unit are arranged in parallel; the electrolytic bath is respectively in work matching connection with the anode reshaping unit, the cathode stripping unit and the residual anode washing unit; and the work matching connection is realized through full automatic walking vehicle assembling conveyor line. According to the automation copper electrolysis production line, the anode reshaping unit with high automation degree, the cathode stripping unit and the full automatic walking vehicle are formed into a full automatic copper electrolysis production line, devices on the production line are controlled through a main controller by the work on the production line, information transmission is utilized for replacing human intervention, and the labor input is reduced; and the automation copper electrolysis production line has the advantages of being stable in production line work, high in operating rate and low in cost.
Description
Technical field
The utility model includes non-ferrous metal smelting equipment technical field, relates in particular to a kind of automatization cupric electrolysis production line.
Background technology
At present, existing cupric electrolysis technique can be divided into the large pole plate long period conventional electrolysis of tradition and Permanent Stainless Steel Cathode Technology method, the latter adopts the cathode sheet in stainless steel cathode plate replacement traditional method, stainless steel can reuse, reduced the technique that negative plate repeats to make, had the advantages that labor productivity is high, cost of labor is low, quality product is high.In recent years, generally coming into operation of Permanent Stainless Steel Cathode Technology method brought abundant benefit, but, existing cupric electrolysis production line automation degree is low, can only produce by half artificial, semi-automatic production line, be that driving antianode, negative electrode by manual work lifts as the driving on production line, need human assistance to enter mounting groove of electrolyzer etc. when lifting male or female for another example.Adopt this kind production line to greatly reduce production efficiency, also expended cost of labor.
Summary of the invention
Technical problem to be solved in the utility model is to exist the low problem of level of automation for existing copper electrolysis production line, provides that a kind of level of automation is high, operating rate is high and automatization cupric electrolysis production line cheaply.
For addressing the above problem, the technical solution of the utility model is:
A kind of automatization cupric electrolysis production line, described production line comprises that anode shaping unit, electrolyzer, cathode stripping machine group, the anode scrap for the positive plate shaping washs unit, is used for coordinating full-automatic driving and the driving guide frame of producing assembling conveying operation, described full-automatic driving and the sliding connection of driving guide frame; Described anode shaping unit, electrolyzer, cathode stripping machine group arrange in turn, anode scrap washing unit and cathode stripping machine group are set up in parallel, described electrolyzer is connected with anode shaping unit, cathode stripping machine group and anode scrap washing machine group job respectively, and described operation is connected as connecting by full-automatic driving assembling transfer limes.
Preferably, be respectively equipped with the PLC controller in described anode shaping unit, cathode stripping machine group, anode scrap washing unit and full-automatic driving, each PLC controller is connected with the principal controller that is provided with on production line respectively.
Preferably, be provided with waste recovery after described anode scrap washing unit and recycle system, waste recovery recycles system and is connected with anode scrap washing unit and anode trimmer group job respectively.
Preferably, described anode shaping unit comprises positive plate receiving trap, positive plate apparatus for shaping, composing device and the positive plate carrying device that is connected successively, and described positive plate carrying device and electrolyzer operation are connected.
Preferably, described anode scrap washing unit comprises anode scrap carrying device, washing device, bunching device, automatic packaging device and the take-off equipment that is connected successively, described anode scrap carrying device and electrolyzer operation are connected, and described take-off equipment and waste recovery recycling system job are connected.
Preferably, described cathode stripping machine group comprises e Foerderanlage, washing device, pre-weighing device, loosening device, tripping device, bunching device and the automatic packaging device that is connected successively, and described e Foerderanlage and electrolyzer operation are connected.
Be compared to prior art, anode shaping unit, cathode stripping machine group and full-automatic driving that automatization cupric electrolysis production line of the present utility model will have the high automation degree form a full automatic cupric electrolysis production line, operation on production line is all controlled the equipment on production line by principal controller, utilize information transmission to replace human intervention, having reduced work drops into, improved production capacity and benefit, had that production line operation is stable, high operating rate and an advantage cheaply.
Description of drawings
Fig. 1 is the structured flowchart of the utility model automatization cupric electrolysis production line.
Fig. 2 is the structured flowchart of the utility model automatization cupric electrolysis production line anode shaping unit.
Fig. 3 is the structured flowchart of the utility model automatization cupric electrolysis production line anode scrap washing unit.
Fig. 4 is the structured flowchart of the utility model automatization cupric electrolysis production line cathode stripping machine group.
Embodiment
Further describe the utility model below in conjunction with drawings and Examples, but protection domain of the present utility model is not limited to this.
With reference to Fig. 1-4, automatization cupric electrolysis production line of the present utility model comprises that principal controller, the anode shaping unit that is used for the positive plate shaping, electrolyzer, cathode stripping machine group, anode scrap washing unit, waste recovery recycle system, are used for coordinating full-automatic driving and the driving guide frame of producing assembling conveying operation.Be respectively equipped with the PLC controller in its Anodic trimmer group, cathode stripping machine group, anode scrap washing unit and full-automatic driving, each PLC controller is connected with the principal controller that arranges on production line respectively, is used for realizing that the automatization of all devices on production line controls.
Described anode shaping unit, electrolyzer, cathode stripping machine group arrange in turn, anode scrap washing unit and cathode stripping machine group are set up in parallel, be provided with waste recovery after anode scrap washing unit and recycle system, waste recovery recycles system and is connected with anode scrap washing unit and anode trimmer group job respectively.Described electrolyzer is connected with anode shaping unit, cathode stripping machine group and anode scrap washing machine group job respectively, and wherein operation is connected as connecting by full-automatic driving assembling transfer limes, completes the transportation works such as product on production line, equipment.Described full-automatic driving and the sliding connection of driving guide frame, full-automatic driving is completed flow process action on the assembling transfer limes by the driving guide frame, is used for movement, lifting, the conveying of the equipment such as positive plate, negative plate and is used for maintenance and the maintenance of the equipment such as electrolyzer.
Positive plate on production line need to be by anode shaping unit processing, shaping, screen, cut ear and cleaning, the side obtains available positive plate, the positive plate after processing feed into electrolyzer by full-automatic traveling crane and carries out tankage work.Wherein, anode shaping unit comprises positive plate receiving trap, positive plate apparatus for shaping, composing device and the positive plate carrying device that is connected successively, and described positive plate carrying device and electrolyzer operation are connected.Described cathode stripping machine group comprises e Foerderanlage, washing device, pre-weighing device, loosening device, tripping device, bunching device and the automatic packaging device that is connected successively, described e Foerderanlage and electrolyzer operation are connected, the cathode stripping machine group has the available negative plate of screening, and feed into electrolyzer by full-automatic traveling crane and carry out tankage work.Put into electrolytic solution in electrolyzer, after installing positive plate and negative plate, electrolysis is carried out in energising, obtain cathode copper after electrolysing period, cathode copper and negative plate are isolated cathode copper and negative plate with the cathode stripping machine group, and cathode copper can obtain copper products through the operation of postorder routine.
Anode scrap in electrolyzer can be divided into the recoverable product and abandon waste product, and the positive plate of making of recoverable reuses.Described anode scrap washing unit comprises anode scrap carrying device, washing device, bunching device, automatic packaging device and the take-off equipment that is connected successively, the anode scrap carrying device receives the anode scrap in electrolyzer, take-off equipment is sent into the anode scrap of recoverable in anode shaping unit, realizes recycling.
In above-mentioned explanation, all special instructions that do not add all adopt conventional structure of the prior art.
Claims (6)
1. automatization cupric electrolysis production line, it is characterized in that, described production line comprises that anode shaping unit, electrolyzer, cathode stripping machine group, the anode scrap for the positive plate shaping washs unit, is used for coordinating full-automatic driving and the driving guide frame of producing assembling conveying operation, described full-automatic driving and the sliding connection of driving guide frame; Described anode shaping unit, electrolyzer, cathode stripping machine group arrange in turn, anode scrap washing unit and cathode stripping machine group are set up in parallel, described electrolyzer is connected with anode shaping unit, cathode stripping machine group and anode scrap washing machine group job respectively, and described operation is connected as connecting by full-automatic driving assembling transfer limes.
2. automatization cupric electrolysis production line according to claim 1, it is characterized in that, be respectively equipped with the PLC controller in described anode shaping unit, cathode stripping machine group, anode scrap washing unit and full-automatic driving, each PLC controller is connected with the principal controller that is provided with on production line respectively.
3. automatization cupric electrolysis production line according to claim 1, is characterized in that, is provided with waste recovery after described anode scrap washing unit and recycles system, and waste recovery recycles system and is connected with anode scrap washing unit and anode trimmer group job respectively.
4. automatization cupric electrolysis production line according to claim 1, it is characterized in that, described anode shaping unit comprises positive plate receiving trap, positive plate apparatus for shaping, composing device and the positive plate carrying device that is connected successively, and described positive plate carrying device and electrolyzer operation are connected.
5. automatization cupric electrolysis production line according to claim 1, it is characterized in that, described anode scrap washing unit comprises anode scrap carrying device, washing device, bunching device, automatic packaging device and the take-off equipment that is connected successively, described anode scrap carrying device and electrolyzer operation are connected, and described take-off equipment and waste recovery recycling system job are connected.
6. automatization cupric electrolysis production line according to claim 1, it is characterized in that, described cathode stripping machine group comprises e Foerderanlage, washing device, pre-weighing device, loosening device, tripping device, bunching device and the automatic packaging device that is connected successively, and described e Foerderanlage and electrolyzer operation are connected.
Priority Applications (1)
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CN2012206401045U CN202968708U (en) | 2012-11-28 | 2012-11-28 | Automation copper electrolysis production line |
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CN2012206401045U CN202968708U (en) | 2012-11-28 | 2012-11-28 | Automation copper electrolysis production line |
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Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104612422A (en) * | 2015-01-23 | 2015-05-13 | 铜陵有色金属集团股份有限公司金冠铜业分公司 | Layout structure of electrolysis plant |
CN104694978A (en) * | 2013-12-05 | 2015-06-10 | 阳谷祥光铜业有限公司 | Waste electrolyte treatment method and device |
CN105204479A (en) * | 2015-10-23 | 2015-12-30 | 长沙有色冶金设计研究院有限公司 | Centralized control system and control method for zinc stripping production line |
CN105334818A (en) * | 2015-10-23 | 2016-02-17 | 长沙有色冶金设计研究院有限公司 | Distributed control system for zinc stripping production line and control method |
CN105483805A (en) * | 2014-09-16 | 2016-04-13 | 深南电路有限公司 | Leadless plating device and method |
CN107059052A (en) * | 2017-02-10 | 2017-08-18 | 中南大学 | State automatic switching method and its system in a kind of electrolytic cell of cupric electrolysis workshop |
CN107099819A (en) * | 2017-04-26 | 2017-08-29 | 株洲优瑞科有色装备有限公司 | A kind of new cupric electrolysis anode and cathode washs shaping ground unit and its method for delaminating |
CN111424292A (en) * | 2019-09-05 | 2020-07-17 | 株洲优瑞科有色装备有限公司 | Copper electrolysis cathode washing stripping process and cathode washing stripping unit thereof |
CN116065195A (en) * | 2022-11-24 | 2023-05-05 | 紫金铜业有限公司 | Method for improving unit washing water quality in electrolytic refining |
-
2012
- 2012-11-28 CN CN2012206401045U patent/CN202968708U/en not_active Expired - Lifetime
Cited By (14)
Publication number | Priority date | Publication date | Assignee | Title |
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CN104694978B (en) * | 2013-12-05 | 2018-03-23 | 阳谷祥光铜业有限公司 | The processing method and processing unit of a kind of waste electrolyte |
CN104694978A (en) * | 2013-12-05 | 2015-06-10 | 阳谷祥光铜业有限公司 | Waste electrolyte treatment method and device |
CN105483805B (en) * | 2014-09-16 | 2018-12-25 | 深南电路有限公司 | A kind of no lead electro plating device and method |
CN105483805A (en) * | 2014-09-16 | 2016-04-13 | 深南电路有限公司 | Leadless plating device and method |
CN104612422A (en) * | 2015-01-23 | 2015-05-13 | 铜陵有色金属集团股份有限公司金冠铜业分公司 | Layout structure of electrolysis plant |
CN105334818A (en) * | 2015-10-23 | 2016-02-17 | 长沙有色冶金设计研究院有限公司 | Distributed control system for zinc stripping production line and control method |
CN105204479B (en) * | 2015-10-23 | 2018-04-06 | 长沙有色冶金设计研究院有限公司 | Shell the centralized control system and control method of zinc production line |
CN105204479A (en) * | 2015-10-23 | 2015-12-30 | 长沙有色冶金设计研究院有限公司 | Centralized control system and control method for zinc stripping production line |
CN107059052A (en) * | 2017-02-10 | 2017-08-18 | 中南大学 | State automatic switching method and its system in a kind of electrolytic cell of cupric electrolysis workshop |
CN107099819A (en) * | 2017-04-26 | 2017-08-29 | 株洲优瑞科有色装备有限公司 | A kind of new cupric electrolysis anode and cathode washs shaping ground unit and its method for delaminating |
CN107099819B (en) * | 2017-04-26 | 2019-10-25 | 株洲优瑞科有色装备有限公司 | A kind of new cupric electrolysis anode and cathode washing is delaminated shaping ground unit and its method |
CN111424292A (en) * | 2019-09-05 | 2020-07-17 | 株洲优瑞科有色装备有限公司 | Copper electrolysis cathode washing stripping process and cathode washing stripping unit thereof |
CN111424292B (en) * | 2019-09-05 | 2023-06-20 | 株洲优瑞科有色装备有限公司 | Copper electrolysis cathode washing and stripping process and cathode washing and stripping unit thereof |
CN116065195A (en) * | 2022-11-24 | 2023-05-05 | 紫金铜业有限公司 | Method for improving unit washing water quality in electrolytic refining |
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C14 | Grant of patent or utility model | ||
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Address after: Xindeng industrial functional areas in Fuyang city of Hangzhou City, Zhejiang province 311404 Patentee after: ZHEJIANG JIANGTONG FUYE HEDING COPPER CO.,LTD. Address before: Xindeng industrial functional areas in Fuyang city of Hangzhou City, Zhejiang province 311404 Patentee before: ZHEJIANG HEDING COPPER Co.,Ltd. |
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CX01 | Expiry of patent term |
Granted publication date: 20130605 |
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CX01 | Expiry of patent term |