CN202962453U - Reaction kettle internally provided with washing device - Google Patents
Reaction kettle internally provided with washing device Download PDFInfo
- Publication number
- CN202962453U CN202962453U CN 201220660705 CN201220660705U CN202962453U CN 202962453 U CN202962453 U CN 202962453U CN 201220660705 CN201220660705 CN 201220660705 CN 201220660705 U CN201220660705 U CN 201220660705U CN 202962453 U CN202962453 U CN 202962453U
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- shower nozzle
- reactor
- high pressure
- pipeline
- reaction kettle
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Abstract
The utility model relates to a reaction kettle internally provided with a washing device. The reaction kettle comprises a reaction kettle body, a jet cleaning hydraulic pressure system 1, a drying system 2, an injection head mechanism, a moisture pipe system and a PLC (programmable logic controller) 3, wherein the reaction kettle body comprises a reaction kettle shell 4 and a discharge port 5 arranged on the bottom of the reaction kettle shell 4; and the injection head mechanism comprises an injection head sleeve 6, an injection head part 7, an injection head water inlet pipe 8 and an injection head water inlet hose 9, and the moisture pipe system comprises a high pressure water pipeline 10, a high pressure air pipeline 11 and a three-way solenoid valve 12. The reaction kettle internally provided with the washing device provided by the utility model adopts the injection head mechanism for conveniently placing and taking out the reaction kettle, the water washing and drying operation are simple and convenient, meanwhile, the maintenance of equipment is convenient, and the reaction kettle has the characteristics that the structure is simple and reliable, and the maintenance is convenient.
Description
Technical field
The utility model relates to a kind of reactor, and particularly a kind of inside is provided with the reactor of cleaning device, belongs to the chemical industry equipment field.
Background technology
Reactor is a kind of reaction vessel that is widely used in chemical field, in Chemical Manufacture, the complexity of chemical reaction has determined the diversity of its product, the product that is retained in after a production cycle finishes on the reactor inwall may contain the harmful substance that some destroys next round production, therefore, carry out to remove the chemical substance that is attached on its inwall after a production cycle at reactor.In order to address the above problem, way early is to utilize operating personnel's manpower to clean, and this way often requires operating personnel to enter into reactor inside, thereby causes operating personnel's intoxication accident, and cleaning performance can not reach the required standards.The defective of cleaning in order to overcome manpower, common way is to be fixedly installed cleaning device in reactor inside in the industry, and such as the water spray piping structure etc., but difficulty is safeguarded, changed to this cleaning device complex structure, and cost is high.
The utility model content
The reactor that the utility model inside is provided with cleaning device discloses new scheme, adopt a kind of cleaning device that maintains easily, changes, simple and reliable for structure, cost is low, simultaneously easy to operate, cleaning performance is better, has solved the complicated and dismounting problem difficult in maintenance of the scenario-frame that is fixedly installed cleaning device in reactor inside that adopts.
The reactor that the utility model inside is provided with cleaning device comprises reactor, jet cleaning hydraulic pressure system 1, drying system 2, shower head mechanism, aqueous vapor piping and PLC controller 3.Reactor comprises reactor housing 4 and is arranged on the discharging opening 5 of reactor housing 4 bottoms, shower head mechanism comprises shower nozzle sleeve pipe 6, nozzle component 7, shower nozzle water inlet pipe 8 and shower nozzle water supply hose 9, and the aqueous vapor piping comprises water under high pressure pipeline 10, high pressure gas pipeline 11 and three-way magnetic valve 12.
shower nozzle sleeve pipe 6 is arranged on reactor housing 4 tops, nozzle component 7 enters or withdraws from reactor housing 4 by shower nozzle sleeve pipe 6, shower nozzle water inlet pipe 8 one ends and airtight connection of nozzle component 7 water inlets, shower nozzle water inlet pipe 8 other ends and airtight connection of shower nozzle water supply hose 9 one ends, shower nozzle water supply hose 9 other ends and 12 airtight connections of outlet of three-way magnetic valve, three-way magnetic valve 12 1 end imports and 10 airtight connections of outlet of water under high pressure pipeline, three-way magnetic valve 12 other end imports and 11 airtight connections of outlet of high pressure gas pipeline, 10 imports of water under high pressure pipeline and 1 airtight connection of outlet of jet cleaning hydraulic pressure system, 11 imports of high pressure gas pipeline and 2 airtight connections of outlet of drying system, PLC controller 3 is electrically connected to jet cleaning hydraulic pressure system 1, PLC controller 3 is electrically connected to drying system 2, PLC controller 3 is electrically connected to three-way magnetic valve 12.
The reactor that the utility model inside is provided with cleaning device has adopted the shower head mechanism that can conveniently put into the taking-up reactor, makes the simple and convenient of washing and oven dry, and plant maintenance simultaneously is convenient, has characteristics simple and reliable for structure, easy to maintenance.
Description of drawings
Fig. 1 is the structural representation of the utility model reactor.
Fig. 2 is the utility model reaction tank nozzle mechanism working state schematic representation.
In Fig. 1～2, the 1st, jet cleaning hydraulic pressure system, the 2nd, drying system, the 3rd, PLC controller, the 4th, reactor housing, the 5th, discharging opening, the 6th, the shower nozzle sleeve pipe, the 7th, nozzle component, the 8th, shower nozzle water inlet pipe, the 9th, shower nozzle water supply hose, the 10th, the water under high pressure pipeline, the 11st, high pressure gas pipeline, the 12nd, three-way magnetic valve, the 13rd, defining flange.
The specific embodiment
Below in conjunction with accompanying drawing, the utility model is described in further detail.
As shown in Figure 1, the utility model inside is provided with the reactor structural representation of cleaning device.The reactor that inside is provided with cleaning device comprises reactor, jet cleaning hydraulic pressure system 1, drying system 2, shower head mechanism, aqueous vapor piping and PLC controller 3.Reactor comprises reactor housing 4 and is arranged on the discharging opening 5 of reactor housing 4 bottoms.Jet cleaning hydraulic pressure system 1 can comprise high-pressure hydraulic pump, pressure regulator, jettron ball valve and piping, and rinse water enters water under high pressure pipeline 10 through jettron ball valve, high-pressure hydraulic pump and pressure regulator successively.In order to stablize the pressure of current in piping, avoid the hydraulic pressure big ups and downs, the jet cleaning hydraulic pressure system 1 of this programme can also comprise accumulator and safety valve, accumulator is arranged on the piping of high-pressure hydraulic pump outlet, safety valve one port is communicated with pressure regulator, and the safety valve another port is communicated with accumulator.Drying system 2 can comprise blower fan, heater and drying pipeline, and gas enters high pressure gas pipeline 11 through blower fan and heater successively.In order to guarantee that drying gas does not bring other contamination particles into, guarantee the purity of chemical reaction, the drying system 2 of this programme can also comprise filter, and filter is arranged on the pipeline of heater outlet, and the oven dry gas through heating enters high pressure gas pipeline 11 by filter.shower head mechanism comprises shower nozzle sleeve pipe 6, nozzle component 7, shower nozzle water inlet pipe 8 and shower nozzle water supply hose 9, nozzle component 7 can be the column that the surface has some spray orifices, the spray angle of some spray orifices covers reactor housing 4 inner wall surface, on shower nozzle water inlet pipe 8, defining flange 13 can be set, defining flange 13 is slidably connected with shower nozzle sleeve pipe 6 inwalls, defining flange 13 can move up along shower nozzle sleeve pipe 6 until shift out 6 imports of shower nozzle sleeve pipe, defining flange 13 moves down until shower nozzle sleeve pipe 6 exits are spacing fixing along shower nozzle sleeve pipe 6, shower nozzle water inlet pipe 8 can be selected the hard metal pipe, also can select deformable composite material tube.The aqueous vapor piping comprises water under high pressure pipeline 10, high pressure gas pipeline 11 and three-way magnetic valve 12.
shower nozzle sleeve pipe 6 is arranged on reactor housing 4 tops, nozzle component 7 enters or withdraws from reactor housing 4 by shower nozzle sleeve pipe 6, shower nozzle water inlet pipe 8 one ends and airtight connection of nozzle component 7 water inlets, shower nozzle water inlet pipe 8 other ends and airtight connection of shower nozzle water supply hose 9 one ends, shower nozzle water supply hose 9 other ends and 12 airtight connections of outlet of three-way magnetic valve, three-way magnetic valve 12 1 end imports and 10 airtight connections of outlet of water under high pressure pipeline, three-way magnetic valve 12 other end imports and 11 airtight connections of outlet of high pressure gas pipeline, 10 imports of water under high pressure pipeline and 1 airtight connection of outlet of jet cleaning hydraulic pressure system, 11 imports of high pressure gas pipeline and 2 airtight connections of outlet of drying system.PLC controller 3 is electrically connected to jet cleaning hydraulic pressure system 1, and PLC controller 3 is electrically connected to drying system 2, and PLC controller 3 is electrically connected to three-way magnetic valve 12.
As shown in Figure 2, when reactor need to clean, nozzle component is inserted reactor inside together with shower nozzle water inlet pipe and shower nozzle water supply hose by the shower nozzle sleeve pipe, the position of adjusting defining flange makes shower nozzle arrive the hydro-peening position of setting.The PLC controller sends the water inlet instruction to the jet cleaning hydraulic pressure system, and the rinse water of process pressurization is rinsed removing by nozzle component jet impact reactor inwall with the harmful substance of keeping somewhere on it, and the harmful substance waste liquid is discharged reactor by discharging opening.Clean complete after, the PLC controller sends to the jet cleaning hydraulic pressure system and stops into the water instruction, and sends the air inlet instruction to drying system, and the gas that heats up through pressurization passes through nozzle component jet impact reactor inwall, the moisture content of keeping somewhere on it is air-dry, and moisture is discharged reactor by discharging opening.The switching of above-mentioned aqueous vapor pipeline is controlled three-way magnetic valve by the PLC controller and is realized.In this programme, nozzle component can move up and down and around the rotation of self axis along the shower nozzle sleeve pipe, thereby adjusts the jet cleaning position in good time, strengthens the clean and maintenance effect.After the reactor cleaning, drying is complete, nozzle component can be taken out reactor and preserve, and the outlet of shutoff shower nozzle sleeve pipe, avoid nozzle component to be infected with chemical substance in still.
This programme is not limited to the disclosed content of embodiment, and the replacement scheme that those skilled in the art make in conjunction with common practise according to this programme also belongs to the scope of this programme.
Claims (7)
1. an inside is provided with the reactor of cleaning device, comprise reactor, jet cleaning hydraulic pressure system (1), drying system (2), shower head mechanism, aqueous vapor piping and PLC controller (3), described reactor comprises reactor housing (4) and is arranged on the discharging opening (5) of reactor housing (4) bottom, described shower head mechanism comprises shower nozzle sleeve pipe (6), nozzle component (7), shower nozzle water inlet pipe (8) and shower nozzle water supply hose (9), described aqueous vapor piping comprises water under high pressure pipeline (10), high pressure gas pipeline (11) and three-way magnetic valve (12),
shower nozzle sleeve pipe (6) is arranged on reactor housing (4) top, nozzle component (7) enters or withdraws from reactor housing (4) by shower nozzle sleeve pipe (6), shower nozzle water inlet pipe (8) one ends and nozzle component (7) the airtight connection of water inlet, end is airtight is communicated with for shower nozzle water inlet pipe (8) other end and shower nozzle water supply hose (9), shower nozzle water supply hose (9) other end exports airtight the connection with three-way magnetic valve (12), three-way magnetic valve (12) one end imports export airtight the connection with water under high pressure pipeline (10), three-way magnetic valve (12) other end import exports airtight the connection with high pressure gas pipeline (11), water under high pressure pipeline (10) import exports airtight the connection with jet cleaning hydraulic pressure system (1), high pressure gas pipeline (11) import exports airtight the connection with drying system (2), PLC controller (3) is electrically connected to jet cleaning hydraulic pressure system (1), PLC controller (3) is electrically connected to drying system (2), PLC controller (3) is electrically connected to three-way magnetic valve (12).
2. reactor according to claim 1, is characterized in that, nozzle component (7) is the column that the surface has some spray orifices, and the spray angle of described some spray orifices covers reactor housing (4) inner wall surface.
3. reactor according to claim 2, it is characterized in that, defining flange (13) is set on shower nozzle water inlet pipe (8), defining flange (13) is slidably connected with shower nozzle sleeve pipe (6) inwall, defining flange (13) moves up along shower nozzle sleeve pipe (6) until shift out shower nozzle sleeve pipe (6) import, and defining flange (13) moves down until shower nozzle sleeve pipe (6) exit is spacing fixing along shower nozzle sleeve pipe (6).
4. reactor according to claim 1 and 2, it is characterized in that, jet cleaning hydraulic pressure system (1) comprises high-pressure hydraulic pump, pressure regulator, jettron ball valve and piping, and rinse water enters water under high pressure pipeline (10) through described jettron ball valve, high-pressure hydraulic pump and pressure regulator successively.
5. reactor according to claim 4, it is characterized in that, jet cleaning hydraulic pressure system (1) also comprises accumulator and safety valve, described accumulator is arranged on the piping of described high-pressure hydraulic pump outlet, described safety valve one port is communicated with described pressure regulator, and described safety valve another port is communicated with described accumulator.
6. reactor according to claim 4, is characterized in that, drying system (2) comprises blower fan, heater and drying pipeline, and gas enters high pressure gas pipeline (11) through described blower fan and heater successively.
7. reactor according to claim 6, it is characterized in that, drying system (2) also comprises filter, and described filter is arranged on the pipeline of described heater outlet, and the oven dry gas through heating enters high pressure gas pipeline (11) by described filter.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220660705 CN202962453U (en) | 2012-12-04 | 2012-12-04 | Reaction kettle internally provided with washing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220660705 CN202962453U (en) | 2012-12-04 | 2012-12-04 | Reaction kettle internally provided with washing device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202962453U true CN202962453U (en) | 2013-06-05 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220660705 Expired - Lifetime CN202962453U (en) | 2012-12-04 | 2012-12-04 | Reaction kettle internally provided with washing device |
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| CN (1) | CN202962453U (en) |
Cited By (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103611713A (en) * | 2013-11-08 | 2014-03-05 | 常州大学 | Cleaning device and cleaning method for dirt at top of distilling tower and whole distilling tower |
| CN105251425A (en) * | 2015-11-20 | 2016-01-20 | 常熟市永达化工设备厂 | Enamel reaction kettle |
| CN105727871A (en) * | 2016-04-14 | 2016-07-06 | 广西柳州中嘉知识产权服务有限公司 | Reaction kettle |
| CN105798031A (en) * | 2016-04-14 | 2016-07-27 | 广西柳州中嘉知识产权服务有限公司 | Cleaning method of reaction kettle |
| CN105887646A (en) * | 2016-04-13 | 2016-08-24 | 成都市松川金属材料有限公司 | Automatic-cleaning marking vehicle |
| CN107008714A (en) * | 2017-05-24 | 2017-08-04 | 响水县金桥化工设备制造有限公司 | A kind of cleaning device for chemical industry equipment |
| CN108602033A (en) * | 2015-11-24 | 2018-09-28 | 罗地亚经营管理公司 | Method for treating seeds |
| CN108906816A (en) * | 2018-08-09 | 2018-11-30 | 浙江巨化装备制造有限公司 | One kind being used for petrochemical industry reaction kettle automatic flushing device and its cleaning method |
| CN109332316A (en) * | 2018-12-11 | 2019-02-15 | 上海玺唐半导体科技有限公司 | For producing the cleaning device and cleaning method of the reaction kettle of gallium nitride |
| CN111570441A (en) * | 2020-06-10 | 2020-08-25 | 诸暨欧亿自动化设备有限公司 | Totally-enclosed automatic cleaning equipment based on concrete pump pipe |
| CN111744908A (en) * | 2020-07-08 | 2020-10-09 | 杨昌松 | Cleaning device of modified asphalt equipment |
| CN112282038A (en) * | 2020-09-27 | 2021-01-29 | 上海誉帆环境科技有限公司 | Pipeline silt draw-out device |
| CN112692017A (en) * | 2020-12-31 | 2021-04-23 | 无锡富岛科技股份有限公司 | Steel bottle inner wall cleaning and drying machine |
| CN114515438A (en) * | 2022-03-12 | 2022-05-20 | 王悦 | Plant is stills for essential oil extraction |
| CN115261530A (en) * | 2022-08-11 | 2022-11-01 | 无锡市东泉环境科技有限公司 | Octagonal rotary drum automatic cleaning and filtering device and cleaning method thereof |
| CN115738941A (en) * | 2022-10-18 | 2023-03-07 | 深圳市博远贵金属科技有限公司 | Automatic control PPH double-layer jacket reaction kettle system and control method thereof |
-
2012
- 2012-12-04 CN CN 201220660705 patent/CN202962453U/en not_active Expired - Lifetime
Cited By (20)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103611713A (en) * | 2013-11-08 | 2014-03-05 | 常州大学 | Cleaning device and cleaning method for dirt at top of distilling tower and whole distilling tower |
| CN105251425A (en) * | 2015-11-20 | 2016-01-20 | 常熟市永达化工设备厂 | Enamel reaction kettle |
| CN108602033A (en) * | 2015-11-24 | 2018-09-28 | 罗地亚经营管理公司 | Method for treating seeds |
| CN105887646A (en) * | 2016-04-13 | 2016-08-24 | 成都市松川金属材料有限公司 | Automatic-cleaning marking vehicle |
| CN105727871A (en) * | 2016-04-14 | 2016-07-06 | 广西柳州中嘉知识产权服务有限公司 | Reaction kettle |
| CN105798031A (en) * | 2016-04-14 | 2016-07-27 | 广西柳州中嘉知识产权服务有限公司 | Cleaning method of reaction kettle |
| CN105798031B (en) * | 2016-04-14 | 2018-05-01 | 广西柳州中嘉知识产权服务有限公司 | The cleaning method of reaction kettle |
| CN107008714A (en) * | 2017-05-24 | 2017-08-04 | 响水县金桥化工设备制造有限公司 | A kind of cleaning device for chemical industry equipment |
| CN108906816B (en) * | 2018-08-09 | 2023-08-18 | 浙江巨化装备制造有限公司 | Automatic flushing device and method for reaction kettles in petrochemical industry |
| CN108906816A (en) * | 2018-08-09 | 2018-11-30 | 浙江巨化装备制造有限公司 | One kind being used for petrochemical industry reaction kettle automatic flushing device and its cleaning method |
| CN109332316A (en) * | 2018-12-11 | 2019-02-15 | 上海玺唐半导体科技有限公司 | For producing the cleaning device and cleaning method of the reaction kettle of gallium nitride |
| CN109332316B (en) * | 2018-12-11 | 2023-11-21 | 上海玺唐半导体科技有限公司 | Cleaning device and cleaning method for reaction kettle for producing gallium nitride crystal |
| CN111570441A (en) * | 2020-06-10 | 2020-08-25 | 诸暨欧亿自动化设备有限公司 | Totally-enclosed automatic cleaning equipment based on concrete pump pipe |
| CN111570441B (en) * | 2020-06-10 | 2021-02-05 | 马鞍山马钢嘉华商品混凝土有限公司 | Totally-enclosed automatic cleaning equipment based on concrete pump pipe |
| CN111744908A (en) * | 2020-07-08 | 2020-10-09 | 杨昌松 | Cleaning device of modified asphalt equipment |
| CN112282038A (en) * | 2020-09-27 | 2021-01-29 | 上海誉帆环境科技有限公司 | Pipeline silt draw-out device |
| CN112692017A (en) * | 2020-12-31 | 2021-04-23 | 无锡富岛科技股份有限公司 | Steel bottle inner wall cleaning and drying machine |
| CN114515438A (en) * | 2022-03-12 | 2022-05-20 | 王悦 | Plant is stills for essential oil extraction |
| CN115261530A (en) * | 2022-08-11 | 2022-11-01 | 无锡市东泉环境科技有限公司 | Octagonal rotary drum automatic cleaning and filtering device and cleaning method thereof |
| CN115738941A (en) * | 2022-10-18 | 2023-03-07 | 深圳市博远贵金属科技有限公司 | Automatic control PPH double-layer jacket reaction kettle system and control method thereof |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20130605 |