CN202957336U - Modular battery - Google Patents
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- CN202957336U CN202957336U CN2012206238768U CN201220623876U CN202957336U CN 202957336 U CN202957336 U CN 202957336U CN 2012206238768 U CN2012206238768 U CN 2012206238768U CN 201220623876 U CN201220623876 U CN 201220623876U CN 202957336 U CN202957336 U CN 202957336U
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- 238000012544 monitoring process Methods 0.000 claims abstract description 77
- 239000002184 metal Substances 0.000 claims abstract description 72
- 229910052751 metal Inorganic materials 0.000 claims abstract description 72
- 238000003860 storage Methods 0.000 claims abstract description 66
- 238000010586 diagram Methods 0.000 claims description 30
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 12
- 229910052802 copper Inorganic materials 0.000 claims description 12
- 239000010949 copper Substances 0.000 claims description 12
- 238000000034 method Methods 0.000 claims description 10
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 8
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 8
- 239000011248 coating agent Substances 0.000 claims description 6
- 238000000576 coating method Methods 0.000 claims description 6
- 238000004891 communication Methods 0.000 claims description 5
- 239000012530 fluid Substances 0.000 claims description 4
- 229910052742 iron Inorganic materials 0.000 claims description 4
- 229910052759 nickel Inorganic materials 0.000 claims description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 4
- 230000004308 accommodation Effects 0.000 claims description 3
- 238000004544 sputter deposition Methods 0.000 claims description 3
- 238000005728 strengthening Methods 0.000 claims description 3
- 230000008020 evaporation Effects 0.000 claims description 2
- 238000001704 evaporation Methods 0.000 claims description 2
- 230000002950 deficient Effects 0.000 abstract description 4
- 239000007788 liquid Substances 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 9
- 210000004027 cell Anatomy 0.000 description 9
- 229910052744 lithium Inorganic materials 0.000 description 9
- 238000001514 detection method Methods 0.000 description 5
- 238000000354 decomposition reaction Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 241000282414 Homo sapiens Species 0.000 description 1
- 230000002159 abnormal effect Effects 0.000 description 1
- 230000002542 deteriorative effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000003628 erosive effect Effects 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000003137 locomotive effect Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 210000003339 pole cell Anatomy 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 238000007740 vapor deposition Methods 0.000 description 1
- 238000010792 warming Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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Abstract
Description
技术领域 technical field
本实用新型涉及一种模组化电池。The utility model relates to a modular battery.
背景技术 Background technique
近年来日益恶化的全球暖化现象及石油危机,迫使人类寻求节能、环保的替代能源,现阶段发展高功率锂电池应用,是目前环保及节能领域,最为重要的一环。The deteriorating global warming phenomenon and the oil crisis in recent years have forced human beings to seek energy-saving and environmentally friendly alternative energy sources. At this stage, the development of high-power lithium battery applications is the most important part of the current environmental protection and energy-saving fields.
目前市面上的锂电池,无论是电动汽车、电动机车、手工具、甚至是3C数字产品[如笔电],其所使用的锂电池,大多是由多个电池组合、并在加上电池管理系统而所组成。Lithium batteries currently on the market, whether they are electric vehicles, electric locomotives, hand tools, or even 3C digital products [such as laptops], most of the lithium batteries used are composed of multiple batteries combined with battery management. composed of systems.
其中,电池管理系统[Battery Management System;简称BMS],必要的功能有「侦测各电芯状况」、「控制电流输出/断电」两大功能。Among them, the battery management system [Battery Management System; referred to as BMS], the necessary functions are "detection of the status of each battery cell" and "control current output/power off".
也因为如此,电芯和电池管理系统之间,会有相当数量的电源线、温度侦测线和电压侦测线。Because of this, there will be a considerable number of power lines, temperature detection lines and voltage detection lines between the battery cell and the battery management system.
所以,增加了组装的难度与成本,不良率偏高,任何一个接点的错误,都会造成功能失效,或电池管理系统、电池损坏的问题。Therefore, the difficulty and cost of assembly are increased, and the defect rate is high. Any error in any contact will cause functional failure, or damage to the battery management system and battery.
而在组装和消费者应用的过程中,更可能会因为电池抖动,造成电线相互磨擦、短路、干涉、断路,或是连接器松动,造成接触不良而损坏,容易发生各种异常状态,因此,现有的锂电池,实有改良的必要。In the process of assembly and consumer application, it is more likely that due to the vibration of the battery, the wires will rub against each other, short circuit, interference, open circuit, or the connector will be loose, resulting in poor contact and damage, and various abnormal states are prone to occur. Therefore, Existing lithium batteries have a need for improvement.
有鉴于此,如何提供一种组装的难度与成本低,不良率也低,且电池可靠度高,并能进一步缩短生产工时的电池,便成为本实用新型欲改进的目的。In view of this, how to provide a battery with low assembly difficulty, low cost, low defect rate, high battery reliability, and further shortened production man-hours has become the object of the utility model to be improved.
实用新型内容 Utility model content
本实用新型目的在于提供一种能大幅度降低不良率、缩短生产工时的模组化电池。The purpose of the utility model is to provide a modularized battery which can greatly reduce the defective rate and shorten the production working hours.
为解决上述问题及达到本实用新型的目的,本实用新型的技术手段是这样实现的,为一种模组化电池,包括:In order to solve the above problems and achieve the purpose of the utility model, the technical means of the utility model is realized in this way, which is a modular battery, including:
一具有一容置空间的电池壳;a battery case with an accommodating space;
一组设于所述容置空间内,含有多个一端具有正、负极电芯、和安全泄压阀、且以供电端平面排列呈现的蓄电池的蓄电装置;A set of electric storage devices arranged in the accommodating space, including a plurality of storage batteries with positive and negative batteries at one end, and a safety pressure relief valve, arranged in a plane arrangement at the power supply end;
一设于所述容置空间内,位于所述蓄电装置顶侧面处,将所述蓄电装置覆盖,能供监测各蓄电池电压、温度用的监控电路板;A monitoring circuit board installed in the accommodating space, on the top side of the storage device, covering the storage device, and capable of monitoring the voltage and temperature of each storage battery;
一组设于所述容置空间内,位于所述监控电路板顶侧面处,并与各蓄电池电连接,厚度大于监控电路板的印刷电路厚度,具有一正极输出端和一负极输出端的金属导电层组;One group is located in the accommodating space, located at the top side of the monitoring circuit board, and is electrically connected to each storage battery. layer group;
一与所述正极输出端连接,一端凸出于所述电池壳的正极桩头;One is connected to the positive output terminal, and one end protrudes from the positive pole head of the battery case;
一与所述负极输出端连接,一端凸出于所述电池壳的负极桩头;以及One is connected to the negative output terminal, and one end protrudes from the negative pole head of the battery case; and
一设于所述容置空间内,与所述监控电路板电连接的电池管理系统;a battery management system installed in the accommodating space and electrically connected to the monitoring circuit board;
所述监控电路板,还包含有一当所述电池管理系统在各蓄电池蓄电量过低、而所述电池管理系统判断并停止供电时,重新启动所述电池管理系统、以强迫各蓄电池继续供电的重置按钮;The monitoring circuit board also includes a device for restarting the battery management system to force each battery to continue to supply power when the battery management system determines that the storage capacity of each battery is too low and the battery management system stops supplying power. reset button;
所述蓄电装置和监控电路板间,还设有一能遮盖所述安全泄压阀、以避免所述监控电路板被泄漏之电池液侵蚀的遮盖板。A cover plate capable of covering the safety pressure relief valve to prevent the monitoring circuit board from being corroded by leaked battery fluid is also provided between the electrical storage device and the monitoring circuit board.
根据上述的模组化电池,所述电池管理系统为共构设置于所述监控电路板上;According to the above modularized battery, the battery management system is co-structured and arranged on the monitoring circuit board;
所述监控电路板为下列之一:双层印刷电路板、多层印刷电路板。The monitoring circuit board is one of the following: a double-layer printed circuit board and a multi-layer printed circuit board.
根据上述的模组化电池,所述电池管理系统为一设于所述监控电路板外的电池管理电路板;According to the above modularized battery, the battery management system is a battery management circuit board arranged outside the monitoring circuit board;
所述电池管理电路板,通过下列之一方式,与所述监控电路板电连接:通讯插槽、扁平电缆;The battery management circuit board is electrically connected to the monitoring circuit board through one of the following methods: communication slot, flat cable;
所述监控电路板为下列之一:双层印刷电路板、多层印刷电路板。The monitoring circuit board is one of the following: a double-layer printed circuit board and a multi-layer printed circuit board.
根据上述的模组化电池,所述金属导电层组为以下列之一方式,与所述蓄电装置电连接:串联、并联、串联加并联;According to the above-mentioned modularized battery, the metal conductive layer group is electrically connected to the electrical storage device in one of the following ways: series connection, parallel connection, series plus parallel connection;
所述金属导电层组,包含有一片对应于所述正极输出端、并与所述正极桩头连接的正极金属导电层;及The metal conductive layer group includes a positive metal conductive layer corresponding to the positive output terminal and connected to the positive pile head; and
一片对应于所述负极输出端、并与所述负极桩头连接的负极金属导电层;A negative metal conductive layer corresponding to the negative output terminal and connected to the negative pile head;
所述金属导电层组通过串联的方式,与所述蓄电装置电连接时,还包含有至少一片串联金属导电层;When the metal conductive layer group is electrically connected to the electrical storage device in series, it also includes at least one serial metal conductive layer;
所述金属导电层组在通过并联的方式,与所述蓄电装置电连接时,还包含有至少一片并联金属导电层;When the metal conductive layer group is electrically connected to the electrical storage device in parallel, it also includes at least one parallel metal conductive layer;
所述金属导电层组在通过串联加并联的方式,与所述蓄电装置电连接时,还包含有至少一片串联金属导电层和并联金属导电层;When the metal conductive layer group is electrically connected to the electrical storage device through series and parallel connection, it also includes at least one series metal conductive layer and a parallel metal conductive layer;
所述金属导电层组通过螺接的方式,与各蓄电池电连接。The metal conductive layer group is electrically connected to each storage battery by means of screw connection.
根据上述的模组化电池,所述负极金属导电层的输入端处,还设有数个开关单元,而所述开关单元为下列之一或其混合:Mosfet、继电器。According to the above-mentioned modularized battery, several switch units are further provided at the input end of the metal conductive layer of the negative electrode, and the switch units are one of the following or a combination thereof: Mosfet, relay.
根据上述的模组化电池,所述金属导电层组与各蓄电池的螺接处间,还分别设有一弹簧;According to the above-mentioned modularized battery, a spring is respectively provided between the metal conductive layer group and the screw connection of each storage battery;
所述金属导电层组为以下列之一方式,固定于所述监控电路板上:卡接、黏贴、蒸镀、溅镀;The metal conductive layer group is fixed on the monitoring circuit board in one of the following ways: clamping, pasting, vapor deposition, sputtering;
所述金属导电层组为以下列之一层组:铜片导电层组、镀镍铜导电层组、镀锡铜导电层组、镀镍铁导电层组、镍片导电层组。The metal conductive layer group is one of the following layer groups: copper sheet conductive layer group, nickel-plated copper conductive layer group, tin-plated copper conductive layer group, nickel-plated iron conductive layer group, nickel sheet conductive layer group.
根据上述的模组化电池,所述监控电路板,还分别设有一端对应于各蓄电池的一电压感测电路、一组电源电路、一温度感测单元;According to the above-mentioned modular battery, the monitoring circuit board is further provided with a voltage sensing circuit, a set of power supply circuits, and a temperature sensing unit with one end corresponding to each storage battery;
所述温度感测单元为以下列之一方式,与监控电路板电连接:共构于监控电路板上、通过讯号线与监控电路板电连接。The temperature sensing unit is electrically connected to the monitoring circuit board in one of the following ways: co-constructed on the monitoring circuit board, and electrically connected to the monitoring circuit board through a signal line.
根据上述的模组化电池,所述遮盖板底端面处,还设有延伸入各蓄电池间、以供强化支撑各蓄电池用的挡板;According to the above-mentioned modularized battery, the bottom end surface of the cover plate is also provided with a baffle extending into each storage battery for strengthening and supporting each storage battery;
所述遮盖板顶端面处,对应于各蓄电池的正、负极电芯、处,还设有防呆用的极性标示图;At the top surface of the cover plate, corresponding to the positive and negative cells of each storage battery, there is also a polarity marking diagram for foolproofing;
所述正、负极电芯、的顶端面处,还设有能供辨识极性用的极性标示部,所述正极电芯表面还涂布有一能供辨识极性用的极性标示涂层。The top surface of the positive and negative electrode cells is also provided with a polarity marking part that can be used for polarity identification, and the surface of the positive electrode cell is also coated with a polarity marking coating that can be used for polarity identification. .
根据上述的模组化电池,所述电池壳的顶端面处,还枢设有一能垂直于所述电池壳表面、和贴平于所述电池壳表面的状态间切换、呈T字形的提把;According to the above-mentioned modular battery, the top surface of the battery case is also pivotally provided with a T-shaped handle that can be switched between the state of being perpendicular to the surface of the battery case and being flat against the surface of the battery case. ;
所述提把枢接处的两端,分别各设有一卡接于所述电池壳顶端表面处的枢接卡块;Both ends of the pivot joint of the handle are respectively provided with a pivot joint clamped on the top surface of the battery case;
所述提把的枢接处,更设有能与所述各枢接卡块配合、偏离于所述提把轴线、能在所述提把垂直于该电池壳表面时、迫使所述提把自动转为贴平于所述电池壳表面的状态的一轴杆。The pivot joints of the handle are further equipped with the pivot joint blocks, which are deviated from the axis of the handle, and can force the handle when the handle is perpendicular to the surface of the battery case. A shaft that automatically turns into a state of being attached to the surface of the battery case.
根据上述的模组化电池,所述提把,其邻近于所述电池壳的一侧面处,还设有一第一配合部;According to the above-mentioned modular battery, the handle is further provided with a first matching portion on a side surface adjacent to the battery case;
所述电池壳,其对应于所述第一配合部处,还设有一能与所述第一配合部配合、以避免因水而发生短路问题的第二配合部;The battery case, corresponding to the first matching portion, is also provided with a second matching portion capable of matching with the first matching portion to avoid short circuit caused by water;
所述第一配合部为下列之一结构:凸条、凹槽;The first matching part is one of the following structures: a raised line, a groove;
所述第二配合部为以下列之一结构、以对应于前述第一配合部:凸条、凹槽。The second matching portion is one of the following structures to correspond to the aforementioned first matching portion: protruding strips and grooves.
与现有技术相比,本实用新型的有益效果在于:Compared with the prior art, the utility model has the beneficial effects of:
1.传统锂电池的整体成本中,电池成本占整体成本的74%,而组装成本占整体成本的26%,其中电池成本为难以降低的部分,唯有组装成本是能被人为所控制的,而透过本实用新型中监控电路板、金属导电层组及电池管理系统的配合,不仅将锂电池中的线材部分,通通免除,更将诸多讯号侦测线整合于监控电路板上,将组装成本降低,更有效的解决产品可靠度的问题,而且,金属导电层组的应用,更有效的解决,印刷电路板无法耐大电流连续放电的问题,让本实用新型具体产业应用性。1. In the overall cost of traditional lithium batteries, the battery cost accounts for 74% of the overall cost, and the assembly cost accounts for 26% of the overall cost. Among them, the battery cost is the part that is difficult to reduce. Only the assembly cost can be controlled artificially. Through the cooperation of the monitoring circuit board, the metal conductive layer group and the battery management system in the utility model, not only the wire part in the lithium battery is completely exempted, but also many signal detection lines are integrated on the monitoring circuit board to reduce the assembly cost , more effectively solve the problem of product reliability, and the application of the metal conductive layer group can more effectively solve the problem that the printed circuit board cannot withstand large current continuous discharge, making the utility model specific industrial applicability.
2.本实用新型中,通过重置按钮的应用,当消费者有急用,想要获得电力时,能应用重置按钮,强迫该电池管理系统重新启动,在不考虑各蓄电池的使用寿命之前提下,将各蓄电池所预留的电力,完全释放出来,以供消费者使用。2. In the utility model, through the application of the reset button, when the consumer needs urgently and wants to obtain electricity, the reset button can be used to force the battery management system to restart, without considering the service life of each battery, The power reserved by each storage battery is fully released for use by consumers.
3.本实用新型中,通过遮盖板的使用,有效的避免泄漏之电池液,侵蚀到监控电路板,以延长本实用新型的使用寿命,降低整体的故障率。3. In the utility model, through the use of the cover plate, the leaked battery liquid is effectively prevented from corroding the monitoring circuit board, so as to prolong the service life of the utility model and reduce the overall failure rate.
4.本实用新型中,根据电池应用种类的区别,如:动力电池、或是启动电池、或是3C产品用电池,依据监控电路板的大小,能将电池管理系统与监控电路板共构设置,或是直接将电池管理系统设置于监控电路板外,方便业者应用,有效的扩展本实用新型的应用范围。4. In the utility model, according to the difference of battery application types, such as: power battery, or starting battery, or battery for 3C products, according to the size of the monitoring circuit board, the battery management system and the monitoring circuit board can be co-configured, or The battery management system is directly arranged outside the monitoring circuit board, which is convenient for operators to apply and effectively expands the application range of the utility model.
5.本实用新型中,利用极性标示图、极性标示部、及极性标示涂层的配合,一举解决组装时极性容易装设错误的问题,有效的降低组装不良率。5. In the utility model, the polarity marking diagram, the polarity marking part, and the polarity marking coating are combined to solve the problem that the polarity is easily installed incorrectly during assembly, and effectively reduce the defective assembly rate.
附图说明 Description of drawings
图1:本实用新型模组化电池的立体示意图。Figure 1: A three-dimensional schematic diagram of the modular battery of the present invention.
图2:本实用新型模组化电池的分解示意图。Figure 2: Schematic diagram of the decomposition of the modularized battery of the present invention.
图3:为图2的部分分解示意图。Figure 3: is a partially exploded schematic diagram of Figure 2.
图4:本实用新型模组化电池的Ⅰ-Ⅰ剖面示意图。Figure 4: I-I sectional schematic diagram of the modularized battery of the present invention.
图5:本实用新型模组化电池配合另一种金属导电层组时的分解示意图。Figure 5: An exploded schematic view of the modularized battery of the present invention when used with another metal conductive layer group.
图6:本实用新型模组化电池以并联实施时的分解示意图。Figure 6: An exploded schematic view of the utility model when the modular batteries are implemented in parallel.
图7:本实用新型模组化电池提把应用时的Ⅱ-Ⅱ剖面实施示意图。Fig. 7: The implementation schematic diagram of the section II-II of the utility model when the modular battery handle is applied.
图8:本实用新型模组化电池提把与第二配合部配合应用时的立体剖面示意图。Fig. 8: A three-dimensional cross-sectional schematic diagram of the utility model when the modular battery handle is used in conjunction with the second matching part.
图9:本实用新型模组化电池配合另一种提把、第二配合部应用时的立体实施示意图。Fig. 9: A three-dimensional schematic diagram of the application of the modular battery of the present invention in combination with another handle and the second matching part.
图10:本实用新型模组化电池应用重置按钮时的立体实施示意图。Figure 10: A three-dimensional implementation schematic diagram of the modular battery of the present invention when a reset button is applied.
图11:本实用新型模组化电池另一种实施例的立体示意图。Fig. 11: A three-dimensional schematic diagram of another embodiment of the modularized battery of the present invention.
图12:本实用新型模组化电池另一种实施例的分解示意图。Fig. 12: An exploded schematic diagram of another embodiment of the modularized battery of the present invention.
图13为图12的部分分解示意图。FIG. 13 is a partially exploded schematic view of FIG. 12 .
图14:本实用新型模组化电池另一种实施例的Ⅲ-Ⅲ剖面示意图。Fig. 14: A schematic sectional view of III-III of another embodiment of the modularized battery of the present invention.
图15:本实用新型模组化电池另一种实施例配合以另一种方式连接电池管理系统时的分解示意图。Fig. 15: An exploded schematic view of another embodiment of the modular battery of the present invention when it is connected to the battery management system in another way.
符号说明:Symbol Description:
1 电池壳 44 并联金属导电层1
11 容置空间 45 开关单元11 accommodation space 45 switch unit
12 第二配合部 46 弹簧12
2 蓄电装置 5 极桩头2
21 蓄电池 6 负极桩头21
211 极电芯 7 电池管理系统211
212 负极电芯 71 电池管理电路板212
213 安全泄压阀 8 遮盖板213
214 极性标示部 81 挡板214
215 极性标示涂层 82 极性标示图215
3 监控电路板 9 通讯插槽3
31 重置按钮 10 扁平电缆31
32 电压感测电路 20 提把32
33 温度感测电路 201 第一配合部33
4 金属导电层组 30 枢接卡块4 Metal
41 正极金属导电层 40 轴杆41 Positive metal
42 负极金属导电层 A 极输出端42 Negative metal conductive layer A pole output terminal
43 串联金属导电层 B 负极输出端43 Series metal conductive layer B Negative output terminal
具体实施方式 Detailed ways
以下依据图面所示的实施例详细说明如下:According to the embodiment shown in the drawings, the detailed description is as follows:
如图1所示为本实用新型模组化电池的立体示意图,如图2所示为本实用新型模组化电池的分解示意图,如图3所示为图2的部分分解示意图,如图4所示为本实用新型模组化电池的Ⅰ-Ⅰ剖面示意图,如图5所示为本实用新型模组化电池配合另一种金属导电层组时的分解示意图,如图10所示为本实用新型模组化电池应用重置按钮时的立体实施示意图,如图11所示为本实用新型模组化电池另一种实施例的立体示意图,如图12所示为本实用新型模组化电池另一种实施例的分解示意图,如图13所示为图12的部分分解示意图,如图14所示为本实用新型模组化电池另一种实施例的Ⅲ-Ⅲ剖面示意图,如图15所示为本实用新型模组化电池另一种实施例配合以另一种方式连接电池管理系统时的分解示意图。As shown in Figure 1, it is a three-dimensional schematic diagram of the modular battery of the present invention, as shown in Figure 2, it is a schematic diagram of the decomposition of the modular battery of the present invention, as shown in Figure 3, it is a schematic diagram of partial decomposition of Figure 2, as shown in Figure 4 Shown is the I-I sectional schematic diagram of the modularized battery of the present utility model, as shown in Figure 5 is the exploded schematic diagram of the modularized battery of the present utility model with another metal conductive layer group, as shown in Figure 10 The three-dimensional implementation diagram of the utility model modular battery when the reset button is applied, as shown in Figure 11 is a perspective schematic diagram of another embodiment of the utility model modular battery, as shown in Figure 12 is the utility model modularization The exploded schematic diagram of another embodiment of the battery, as shown in Figure 13 is a partially exploded schematic diagram of Figure 12, and Figure 14 is a schematic diagram of the section III-III of another embodiment of the modularized battery of the present invention, as shown in Figure 15 is an exploded view of another embodiment of the modular battery of the present invention when it is connected to the battery management system in another way.
图式中揭示出,为一种模组化电池包括:It is revealed in the drawing that a modular battery includes:
一具有一容置空间11的电池壳1;A
一组设于所述容置空间11内,含有多个一端具有正、负极电芯211、212和安全泄压阀213、且以供电端平面排列呈现的蓄电池21的蓄电装置2;A set of
一设于所述容置空间11内,位于所述蓄电装置2顶侧面处,将所述蓄电装置2覆盖,能供监测各蓄电池21电压、温度用的监控电路板3;A
一组设于所述容置空间11内,位于所述监控电路板3顶侧面处,并与各蓄电池21电连接,厚度大于监控电路板3的印刷电路厚度,具有一正极输出端A和一负极输出端B的金属导电层组4;One group is located in the
一与所述正极输出端A连接,一端凸出于所述电池壳1的正极桩头5;One is connected to the positive output terminal A, and one end protrudes from the
一与所述负极输出端B连接,一端凸出于所述电池壳1的负极桩头6;以及One is connected to the negative output terminal B, and one end protrudes from the
一设于所述容置空间11内,与所述监控电路板3电连接的电池管理系统7;A
所述监控电路板3,还包含有一当所述电池管理系统7在各蓄电池21蓄电量过低、而所述电池管理系统7判断并停止供电时,重新启动所述电池管理系统7、以强迫各蓄电池21继续供电的重置按钮31;The
所述蓄电装置2和监控电路板3间,还设有一能遮盖所述安全泄压阀213、以避免所述监控电路板3被泄漏之电池液侵蚀的遮盖板8。Between the
其中,透过本实用新型中监控电路板3、金属导电层组4及电池管理系统7的配合,免除线材部分的干扰及成本,将组装成本降低,有效的解决产品可靠度的问题。Among them, through the cooperation of the
其次,通过金属导电层组4的使用,解决印刷电路板无法耐大电流连续放电的问题,让本实用新型具有产业应用性。Secondly, through the use of the metal conductive layer group 4, the problem that the printed circuit board cannot withstand continuous discharge of large current is solved, so that the utility model has industrial applicability.
再者,重置按钮31的应用,让本实用新型具备急难应用的功能,在消费者有急用时,不会因为电池保护的机制,而无法获得电力,在不考虑各蓄电池21的使用寿命的前提下,将各蓄电池21所预留的电力,完全释放出来,以供消费者使用。Furthermore, the application of the
另一方面,一般为了安全起见,蓄电池21配备有安全泄压阀213,能舒缓蓄电池21的内部压力,避免发生爆炸的意外,但泄漏的电池液,难免会侵蚀到电路板,让使用寿命缩短,因此本实用新型为了安全与使用寿命的考虑,通过遮盖板8的使用,将泄漏的电池液挡住,以避免侵蚀到监控电路板3,好延长本实用新型的使用寿命,同时降低整体的故障率。On the other hand, generally for the sake of safety, the
上述中,所述电池管理系统7为共构设置于所述监控电路板3上。In the above, the
其中,当监控电路板3够大,不用担心磁波干扰、或是电流耐性不足的问题时,便能将电池管理系统7和监控电路板3共构设置,以缩减使用空间,让本实用新型更加的模组化,同时让生产组装的耗时与成本能更低。Wherein, when the
上述中,所述电池管理系统7为一设于所述监控电路板3外的电池管理电路板71;In the above, the
所述电池管理电路板71,通过下列之一方式,与所述监控电路板3电连接:通讯插槽9、扁平电缆10。The battery
其中,当电池壳1的容置空间11过小时,监控电路板3势必也会变小,容易发生磁波干扰、或是电流耐性不足的问题,因此电池管理系统7便无法共构设置于监控电路板3上,所以就要通过电池管理电路板71的设置方式,在不影响整体功能的前提下,将部分功能外移。Among them, when the
其次,通过通讯插槽9或是扁平电缆10不同的连接方式,让业者能自行选用对恰当的连接方法,以获得最佳的应用。Secondly, through the different connection methods of the
上述中,所述监控电路板3为下列之一:双层印刷电路板、多层印刷电路板。In the above, the
其中,针对不同的电路应用需求,印刷电路长度会有所不同,因此,应对于不同需求,便要使用不同的印刷电路板,让监控电路板3能正常的运作。Among them, according to different circuit application requirements, the length of the printed circuit will be different. Therefore, different printed circuit boards should be used to meet different requirements, so that the
上述中,所述金属导电层组4为以下列之一方式,与所述蓄电装置2电连接:串联、并联、串联加并联;In the above, the metal conductive layer group 4 is electrically connected to the
而所述金属导电层组4,包含有一片对应于所述正极输出端A、并与所述正极桩头5连接的正极金属导电层41;及The metal conductive layer group 4 includes a positive metal
一片对应于所述负极输出端B、并与所述负极桩头6连接的负极金属导电层42;A negative metal
所述金属导电层组4在通过串联的方式,与所述蓄电装置2电连接时,还包含有至少一片串联金属导电层43;When the metal conductive layer group 4 is electrically connected to the
所述金属导电层组4在通过并联的方式,与所述蓄电装置2电连接时,还包含有至少一片并联金属导电层44;When the metal conductive layer group 4 is electrically connected to the
所述金属导电层组4在通过串联加并联的方式,与所述蓄电装置2电连接时,还包含有至少一片串联金属导电层43和并联金属导电层44;When the metal conductive layer group 4 is electrically connected to the
所述金属导电层组4通过螺接的方式,与各蓄电池21电连接。The metal conductive layer group 4 is electrically connected to each
上述中,所述负极金属导电层42的输入端处,还设有数个开关单元45,而所述开关单元45为下列之一或其混合:Mosfet、继电器。In the above, several switching units 45 are provided at the input end of the negative metal
其中,应对不同的电池需要,灵活的调整金属导电层组4,让业者能自由的选配使用。Among them, in response to different battery needs, the metal conductive layer group 4 can be flexibly adjusted, so that the industry can freely select and use it.
其次,利用螺接的方式,让金属导电层组4能稳定的配合各蓄电池21。Secondly, the metal conductive layer group 4 can be stably matched with each
再者,通过开关单元45的使用,让电池管理系统7利用开关单元45,来控制供电与否,使本实用新型能正常的运作。Furthermore, through the use of the switch unit 45, the
如图6所示为本实用新型模组化电池以并联实施时的分解示意图。图式中揭示出,所述金属导电层组4为以并联的方式、与所述蓄电装置2电连接。FIG. 6 is an exploded schematic diagram of the utility model when the modular batteries are implemented in parallel. It is disclosed in the figure that the metal conductive layer group 4 is electrically connected with the
其中,金属导电层组4不只能应用于串联,因为耐电流的特性,还能安全的应用于并联结构的电池上,有利于本实用新型扩展应用范围。Among them, the metal conductive layer group 4 can not only be applied in series, but can also be safely applied to batteries with a parallel structure because of the characteristics of current resistance, which is beneficial to expand the application range of the present invention.
上述中,所述金属导电层组4与各蓄电池21的螺接处间,还分别设有一弹簧46;In the above, a
而所述金属导电层组4为以下列之一方式,固定于所述监控电路板3上:卡接、黏贴、蒸镀、溅镀;The metal conductive layer group 4 is fixed on the
所述金属导电层组4为以下列之一层组:铜片导电层组、镀镍铜导电层组、镀锡铜导电层组、镀镍铁导电层组、镍片导电层组。The metal conductive layer group 4 is one of the following layer groups: copper sheet conductive layer group, nickel-plated copper conductive layer group, tin-plated copper conductive layer group, nickel-plated iron conductive layer group, nickel sheet conductive layer group.
其中,通过弹簧46的增设,让正、负极电芯211、212和金属导电层组4的螺接处,更不容易因为震动而松脱,安全性更高。Wherein, through the addition of the
其次,针对不同的监控电路板3设计,使用不同的金属导电层组4固定方式,让监控电路板3能承受更大的电流。Secondly, according to different designs of the
再者,受到应用范围的影响,电力要求不同,所以就会有不同的金属导电层组4应用需求,必须要依据需要来进行变动,如动力电池和启动电池的金属导电层组4,较优的选择就是铜片导电层组、而3C电池的金属导电层组4,较优的选择就是镀镍铜导电层组、或是镀锡铜导电层组、或是镀镍铁导电层组、或是镍片导电层。Furthermore, due to the influence of the application range, the power requirements are different, so there will be different application requirements for the metal conductive layer group 4, which must be changed according to the needs. For example, the metal conductive layer group 4 of the power battery and the starting battery is better. The best choice is the copper sheet conductive layer group, and the metal conductive layer group 4 of the 3C battery, the better choice is the nickel-plated copper conductive layer group, or the tin-plated copper conductive layer group, or the nickel-plated iron conductive layer group, or It is the conductive layer of nickel sheet.
上述中,所述监控电路板3,还分别设有一端对应于各蓄电池21的一电压感测电路32、一组电源电路33、一温度感测单元[图中未揭示];In the above, the
所述温度感测单元为以下列之一方式,与监控电路板3电连接:共构于监控电路板3上、通过讯号线与监控电路板3电连接。The temperature sensing unit is electrically connected to the
其中,利用印刷电路来取代传统讯号侦测线,进而避免电线彼此交缠,造成短路、断路等问题。Among them, the printed circuit is used to replace the traditional signal detection line, thereby avoiding the intertwining of the wires, causing problems such as short circuit and open circuit.
其次,将电压感测电路32及电源电路33设置于监控电路板3上,还降低了监控电路板3的安装难度,提升整体的良率,同时提高了本实用新型的维护方便度。Secondly, disposing the
再者,温度感测单元依据需求,能以不同的方式安装,相对于传统锂电池,应用弹性更大。Furthermore, the temperature sensing unit can be installed in different ways according to the requirements, and compared with the traditional lithium battery, the application flexibility is greater.
上述中,所述遮盖板8底端面处,还设有延伸入各蓄电池21间、以供强化支撑各蓄电池21用的挡板81;In the above, at the bottom end surface of the
所述遮盖板8顶端面处,对应于各蓄电池21的正、负极电芯211、212处,还设有防呆用的极性标示图82;At the top surface of the
所述正、负极电芯211、212的顶端面处,还设有能供辨识极性用的极性标示部214,所述正极电芯211表面还涂布有一能供辨识极性用的极性标示涂层215。The top end surfaces of the positive and negative
其中,透过挡板81的使用,让各蓄电池21之间,不会因为震动,而产生碰撞,更加的稳定。Wherein, through the use of the
其次,透过极性标示图82、极性标示部214、及极性标示涂层215的配合,让本实用新型在组装时,因极性装错、造成电池或是电路板损坏的状况,降至最低,有效的维护产品的质量。Secondly, through the cooperation of the polarity marking diagram 82, the
如图7所示为本实用新型模组化电池提把应用时的Ⅱ-Ⅱ剖面实施示意图,如图8所示为本实用新型模组化电池提把与第二配合部配合应用时的立体剖面示意图,如图9所示为本实用新型模组化电池配合另一种提把、第二配合部应用时的立体实施示意图。As shown in Figure 7, it is a schematic diagram of the II-II cross-sectional implementation of the utility model when the modular battery handle is used, and Figure 8 is a three-dimensional view of the utility model when the modular battery handle is used in conjunction with the second matching part. The cross-sectional schematic diagram, as shown in Figure 9, is a three-dimensional implementation schematic diagram of the utility model when the modular battery is used with another kind of handle and the second matching part.
图示中揭示出,所述电池壳1的顶端面处,还枢设有一能垂直于所述电池壳1表面、和贴平于所述电池壳1表面的状态间切换、呈T字形的提把20;It is revealed in the figure that on the top surface of the
所述提把20枢接处的两端,分别各设有一卡接于所述电池壳1顶端表面处的枢接卡块30;Both ends of the pivot joint of the
所述提把20的枢接处,还设有能与所述各枢接卡块30配合、偏离于所述提把20轴线、能在所述提把20垂直于该电池壳1表面时、迫使所述提把20自动转为贴平于所述电池壳1表面的状态的一轴杆40。The pivot joint of the
其中,通过此种提把20的设置方式,让提把20无法长时间的直立,能自动的回到原位,避免消费者使用完提把20后,忘记将提把20回归原位,而造成顶到遮蔽物的问题发生,让消费者能更安心、自在的使用本实用新型。Wherein, through the setting method of the carrying
上述中,所述提把20,其邻近于所述电池壳1的一侧面处,还设有一第一配合部201;In the above, the
所述电池壳1,其对应于所述第一配合部201处,还设有一能与所述第一配合部201配合、以避免因水而发生短路问题的第二配合部12;The
所述第一配合部201为下列之一结构:凸条、凹槽;The
所述第二配合部12为以下列之一结构、以对应于前述第一配合部201:凸条、凹槽。The
其中,透过第一配合部201与第二配合部12的配合,将正极桩头5和负极桩头6隔离开,有效的避免因为水或其他液体,流经电池壳1顶表面,将两者导通,造成短路、甚至是电池受损的问题。Wherein, through the cooperation of the
其次,依据应用需求,第一配合部201能在凸条、或是凹槽中择一使用,而第二配合部12则是对应于该第一配合部201,当第一配合部201是凸条、第二配合部12就是凹槽;当第一配合部201是凹槽、第二配合部12就是凸条。Secondly, according to the application requirements, the
由此能得知,本实用新型通过监控电路板3、金属导电层组4及电池管理系统7的配合,一举解决,锂电池中的线材过多、组装成本和不良率过高、印刷电路板无法耐大电流连续放电的问题,同时还应用重置按钮31,提供一紧急供电的功能,并使用遮盖板8,延长本实用新型的使用寿命,相较于现今的传统锂电池,更具产业利用性、功效性与实用性。It can be known from this that the utility model solves at one stroke through the cooperation of the
以上依据图式所示的实施例详细说明了本实用新型的构造、特征及作用效果,以上所述仅为本实用新型的较佳实施例,但本实用新型不以图面所示限定实施范围,凡是依照本实用新型的构想所作的改变,或修改为等同变化的等效实施例,仍未超出说明书与图示所涵盖的精神时,均应在本实用新型的保护范围内。The structure, features and effects of the present utility model have been described in detail above based on the embodiments shown in the drawings. The above descriptions are only preferred embodiments of the present utility model, but the utility model does not limit the scope of implementation as shown in the drawings. , all changes made according to the idea of the utility model, or modifications to equivalent embodiments that are equivalent to changes, and still within the spirit covered by the description and illustrations, shall be within the protection scope of the utility model.
Claims (10)
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103840221A (en) * | 2012-11-22 | 2014-06-04 | 台塑汽车货运股份有限公司 | Modular battery |
CN104377333A (en) * | 2013-12-31 | 2015-02-25 | 比亚迪股份有限公司 | Signal acquisition and power connection component, power battery module and automobile |
CN106374150A (en) * | 2015-07-21 | 2017-02-01 | 台塑汽车货运股份有限公司 | Battery structure capable of forcibly switching on and off modes and operation mode thereof |
CN117810625A (en) * | 2024-02-28 | 2024-04-02 | 江苏中奕和创智能科技有限公司 | Stable modularized power supply battery pack |
-
2012
- 2012-11-22 CN CN2012206238768U patent/CN202957336U/en not_active Expired - Lifetime
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103840221A (en) * | 2012-11-22 | 2014-06-04 | 台塑汽车货运股份有限公司 | Modular battery |
CN104377333A (en) * | 2013-12-31 | 2015-02-25 | 比亚迪股份有限公司 | Signal acquisition and power connection component, power battery module and automobile |
WO2015101267A1 (en) | 2013-12-31 | 2015-07-09 | Byd Company Limited | Signal collection and power connection assembly, power battery module and vehicle |
CN106004512A (en) * | 2013-12-31 | 2016-10-12 | 比亚迪股份有限公司 | Signal acquisition component, power battery module and automobile |
US9941502B2 (en) | 2013-12-31 | 2018-04-10 | Byd Company Limited | Signal collection and power connection assembly, power battery module and vehicle |
CN106374150A (en) * | 2015-07-21 | 2017-02-01 | 台塑汽车货运股份有限公司 | Battery structure capable of forcibly switching on and off modes and operation mode thereof |
CN117810625A (en) * | 2024-02-28 | 2024-04-02 | 江苏中奕和创智能科技有限公司 | Stable modularized power supply battery pack |
CN117810625B (en) * | 2024-02-28 | 2024-05-10 | 江苏中奕和创智能科技有限公司 | Stable modularized power supply battery pack |
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Granted publication date: 20130529 Effective date of abandoning: 20160413 |
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AV01 | Patent right actively abandoned |
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C25 | Abandonment of patent right or utility model to avoid double patenting |