The combination monitoring device is spied in the shooting of blast-furnace tuyere thermometric
Technical field
The utility model relates to the shooting of blast-furnace tuyere thermometric and spies on the combination monitoring device, belongs to Monitoring equipment instrument field.
Technical background
In the blast furnace ironmaking process, the working condition of blast-furnace tuyere zone of combustion and convolution district temperature are the bases of furnace condition anterograde, and production has a significant impact to blast furnace ironmaking.Domestic iron and steel enterprises generally adopts naked eyes to spy on the monitoring method in air port at present, because the production on-site environment temperature is high, the air port peep hole is many, it is long to inquire about a time, and can not guarantee Continuous Observation, also often have erroneous judgement to occur, thus be difficult to obtain in time, working condition information in the stove accurately.Although the In Raceway Before Tuyere of Blast Furnace Monitoring techniques increases both at home and abroad at present, the non-water-cooled quick temperature measurement of In Raceway Before Tuyere of Blast Furnace rifle such as the Anshan iron and steel plant development, the infrared thermometer that Benxi steel is developed, the blast furnace tuyere pick-up device of Shanxi Taiyuan Iron and Steel Co. stainless steel company limited exploitation, Changzhou AB-GLTV-2 air port imaging system of Information Technology Co., Ltd exploitation etc. that stablizes the country, but these plant and instrument can only single thermometric, perhaps single shooting (indivedual camera heads have been taken into account visual inspection) all can not be grasped the real-time working condition information in air port comprehensively.Learn up to now, also do not have In Raceway Before Tuyere of Blast Furnace thermometric, shooting and macroscopic combination monitoring device both at home and abroad by our a large amount of investigations.
Summary of the invention
The purpose of this utility model is to provide a kind of blast-furnace tuyere thermometric shooting that can obtain the comprehensive work information of blast-furnace tuyere to spy on the combination monitoring device.
Technical solution:
The utility model comprises: protective guard is provided with beam splitting prism cylinder, light splitting piece lens barrel, camera sleeve, mirror barrel, naked eyes and spies on cylinder, pick up camera, optical signal processor in the protective guard; The beam splitting prism cylinder is that the special-shaped t-bend pipe connects, and the beam splitting prism cylinder is responsible for that an end stretches out and is connected with light-intaking tube outside the protective guard from protective guard front panel circular hole, and light-intaking tube is reducing socket, is provided with the air port eyeglass in the light-intaking tube, and its wide mouth end is peeped gas thread with the air port and connected; Threeway intersection is arranging beam splitting prism in the beam splitting prism cylinder, in supervisor's the other end of beam splitting prism cylinder optical fiber sensing probe is being set also; The light splitting piece lens barrel is regular shape T joint, the light splitting piece lens barrel is responsible for an end and beam splitting prism cylinder arm is pegged graft, light splitting piece lens barrel threeway intersection is being obliquely installed light splitting piece, light splitting piece lens barrel supervisor's the other end and mirror barrel one end are pegged graft, and light splitting piece lens barrel arm and camera sleeve slot end are pegged graft; Insert the camera of pick up camera in the camera sleeve; Mirror barrel is that the quarter bend head tube connects, and the elbow is provided with the opening that speculum is installed, and is covered with speculum on this opening, and the other end of mirror barrel and naked eyes are spied on cylinder and pegged graft; It is the circular aperture straight tube that naked eyes are spied on cylinder, and it stretches out the outer end of protective guard rear panel dust guard is being set, and dustproof glass is being set in dust guard.
Described beam splitting prism is the isosceles right angle prisms, and its inclined-plane and light-intaking tube axis angle at 45 ° are arranging prism bottom surface pad spare and prism seamed edge pad spare between beam splitting prism and the beam splitting prism cylinder inwall.
Described light splitting piece employing splitting ratio is 50: 50 half-reflection and half-transmission plane mirror, and supervisor's axis angle at 45 ° of its plane and light splitting piece lens barrel is arranging the light splitting piece trim ring around it.
Described speculum adopts plane mirror, supervisor's axis angle at 45 ° of its plane and light splitting piece lens barrel, and the speculum two sides is arranging respectively speculum screening glass and speculum packing ring.
The utility model makes up blast-furnace tuyere thermometric, shooting, visual inspection, realizes the trinity comprehensive monitoring to blast-furnace tuyere.
Description of drawings
Fig. 1 is the light channel structure synoptic diagram that the combination monitoring device is spied in the shooting of the utility model blast-furnace tuyere thermometric;
Embodiment
Embodiment 1
The combination monitoring device is spied in blast-furnace tuyere thermometric shooting as shown in Figure 1; it is arranging protective guard, beam splitting prism cylinder 7, light splitting piece lens barrel 16, camera sleeve 19, mirror barrel 24, naked eyes is being set in the protective guard is spying on cylinder 26, pick up camera, optical signal processor.Behind the upper prism bottom surface pad spare 9 of beam splitting prism 8 pad and prism seamed edge pad spare 12, embed beam splitting prism cylinder 7 interior corresponding positions and seal, also insert optical fiber sensing probe 11 in the beam splitting prism cylinder 7 and be locked on the interior axis.After being enclosed within light splitting piece trim ring 14 on the light splitting piece 15, embed the 16 interior corresponding position sealings of light splitting piece lens barrel.Mirror barrel 24 elbows install and fix speculum 22.Mirror barrel 24 1 ends and naked eyes are spied on cylinder 26 locking latch, supervisor's one end locking latch of one end and light splitting piece lens barrel 16, supervisor's the other end of light splitting piece lens barrel 16 and beam splitting prism cylinder 7 locking latch, the slot end locking latch of the arm of light splitting piece lens barrel 16 and camera sleeve 19.The naked eyes that locking latch is good are each other spied on cylinder 26, mirror barrel 24, light splitting piece lens barrel 16, beam splitting prism cylinder 7, camera sleeve 19 subassemblies; put in the lump protective guard together with the optical signal processor that connects with optical fiber sensing probe 11 usefulness optical cables; and make beam splitting prism cylinder 7 front ends stretch out the circular hole of protective guard front console below; the front console of protective guard and the locking of light splitting piece lens barrel 16 usefulness trip bolts, optical signal processor is fixed on the protective guard base plate.Camera mount and pick up camera are connected and fixed, and pick up camera is put into protective guard 1 together with camera mount, and make camera extend into camera sleeve 19 interior correct positions, and camera mount and protective guard base plate are fixed.Aviation plug be installed on the protective guard bonnet corresponding position after camera cable connects, be installed in after aviation plug and the temperature measurer cable connection on the protective guard bonnet corresponding position.Camera cable connects with pick up camera; the temperature measurer cable connects with optical signal processor; the protective guard bonnet is coincide to protective guard, and make naked eyes spy on cylinder to stretch out suitable length from the circular hole of protective guard bonnet top, protective guard bonnet and protective guard lock with trip bolt.In dust guard 28, put into dustproof glass 27, the dust guard 28 that dustproof glass 27 is being set is tightened on naked eyes spies on the cylinder 26.The slot end of the light-intaking tube 5 beam splitting prism cylinder 7 outer with being exposed at the protective guard front panel pegged graft and locked.So far, the shooting of blast-furnace tuyere thermometric is spied on the assembling of combination monitoring device and is finished, and when using online, connects with blast-furnace tuyere and Other related equipment again.
The shooting of blast-furnace tuyere thermometric is spied on the combination monitoring device and is used online:
In the iron-smelting blast furnace production scene; the light-intaking tube 5 that the blast-furnace tuyere thermometric shooting that the described basic assembling of embodiment is finished is spied on the combination monitoring device takes off; the wide mouth end inside of light-intaking tube 5 is put into air port mirror packing ring 4, air port eyeglass 3, air port mirror trim ring 2 successively; it is tight that pipe 1 thread connection is peeped in the air port that then the wide aperture end of light-intaking tube 5 of air port mirror packing ring 4, air port eyeglass 3, air port mirror trim ring 2 and blast-furnace tuyere place will be set, the locking of pegging graft of the slot end of the light-intaking tube 5 beam splitting prism cylinder 7 outer with being exposed at the protective guard front panel.Camera cable is plugged on the aviation plug, and the temperature measurer cable connector is on aviation plug.
After this blast-furnace tuyere thermometric shooting is spied on the combination monitoring device and is entered working order, reflected by beam splitting prism 8 inclined-planes from the high light in the blast-furnace tuyere, this reflected light a little less than, through the light splitting piece 15 laggard camera that enters on the pick up camera of secondary reflection again, after light splitting piece 15 transmissions, incide on the speculum 22, enter visual inspection cylinder 26 and penetrate from dustproof glass 27 through speculum 22 reflection is laggard again; Also reflected by beam splitting prism 8 from the high light in the blast-furnace tuyere, this refracted light is stronger, and after the change incident light direction, the part infrared rays enters the optical fiber sensing probe 11 in the beam splitting prism cylinder 7.The temperature analog signal of blast-furnace tuyere is by the output of temperature measurer cable, and the image analoging signal of blast-furnace tuyere is exported by camera cable, and the blast-furnace tuyere inspectorate also can see through naked eyes and spy on the working condition that the dustproof glass 27 on the cylinder 26 is observed blast-furnace tuyere.