CN202951632U - Dry food sorting device and dry food sorting line provided with sorting device - Google Patents
Dry food sorting device and dry food sorting line provided with sorting device Download PDFInfo
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- CN202951632U CN202951632U CN 201220640068 CN201220640068U CN202951632U CN 202951632 U CN202951632 U CN 202951632U CN 201220640068 CN201220640068 CN 201220640068 CN 201220640068 U CN201220640068 U CN 201220640068U CN 202951632 U CN202951632 U CN 202951632U
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Abstract
本实用新型提供干燥食品分选装置和干燥食品分选线,不损伤干燥食品且能提高异物除去精度,并且不占据大的设置面积且振动和噪音小。干燥食品分选装置通过用供气扇(15)的风吹起干燥食品和混杂其中的异物(被处理产品),来分选干燥食品,其包括:倾斜输送部(6),以朝向供气扇(15)的风的迎风侧降低的方式将被处理产品送向风扇;重异物引导通道(H),配置在所述倾斜输送部(6)的降低侧的下方,接收比干燥食品比重高的异物;产品引导通道(M),配置在用供气扇(15)的风吹起干燥食品的位置并接收干燥食品;吸入罩(10),对供气扇(15)的风进行整流并导向上方;水平管(14),连接于吸入罩(10)的上部并向侧方引导风,水平管(14)与收集比干燥食品比重低的异物的旋风式吸尘器(20)连接。
The utility model provides a dry food sorting device and a dry food sorting line, which does not damage the dry food and can improve the precision of foreign matter removal, does not occupy a large installation area, and has low vibration and noise. The dry food sorting device sorts the dry food by blowing the dry food and the foreign matter (processed product) mixed with the wind of the air supply fan (15), which includes: an inclined conveying part (6) to face the air supply The windward side of the fan (15) is lowered to send the product to be processed to the fan; the heavy foreign matter guide channel (H) is arranged below the lowered side of the inclined conveying part (6), and receives a higher specific gravity than dry food foreign matter; the product guide channel (M), configured at the position where the dry food is blown up by the air supply fan (15) and receives the dry food; the suction cover (10), rectifies the wind of the air supply fan (15) and Guide the top; the horizontal pipe (14), is connected to the top of the suction cover (10) and guides the wind to the side, and the horizontal pipe (14) is connected with the cyclone type vacuum cleaner (20) that collects foreign matter with a lower specific gravity than dry food.
Description
技术领域technical field
本实用新型涉及例如按比重分选杂鱼干、干燥银鱼、干燥蔬菜、干燥海带等干燥食品的分选装置和具备该分选装置的分选线。The utility model relates to a sorting device for sorting dried miscellaneous fish, dried whitebait, dried vegetables, dried kelp, etc. according to specific gravity, and a sorting line equipped with the sorting device.
背景技术Background technique
以往,将干燥食品按重量和大小进行分选的作业除了手工作业以外,还使用通过振动平板状筛网以使干燥食品从所述平板状筛网的网眼落下的振动分选装置,以及用风扇吹起干燥食品并从干燥食品的落下地点进行分选的比重分选装置。在此,比重不是某物质的密度与标准物的密度之比,而是利用相同的风压吹起的距离之比。In the past, the operation of sorting dry food by weight and size was not only manual work, but also a vibrating sorting device that vibrates a flat screen to make dry food fall from the mesh of the flat screen, and a fan A specific gravity sorting device that blows dry food up and sorts it from where it falls. Here, the specific gravity is not the ratio of the density of a certain substance to the density of a standard object, but the ratio of the distance blown by the same wind pressure.
但是,上述的使用平板状筛网的振动分选装置和使用风扇的比重分选装置存在下述问题。However, the vibration separator using the flat screen and the specific gravity separator using the fan mentioned above have the following problems.
(1)平板状筛网的振动和风扇的风压会损伤干燥食品,从而有损于商品价值。(1) The vibration of the flat screen and the wind pressure of the fan will damage the dried food, thereby deteriorating the value of the product.
(2)混入干燥食品的异物的除去精度低。(2) The removal accuracy of foreign substances mixed in dry food is low.
(3)由于需要使平板状筛网振动的空间和吹起干燥商品的空间,所以占据较大的设置面积。(3) Since a space for vibrating the flat screen and a space for blowing dry products are required, it occupies a large installation area.
(4)由于平板状筛网产生的振动和风扇产生的噪音大,所以使作业环境恶化。(4) Since the vibration generated by the flat screen and the noise generated by the fan are large, the working environment is deteriorated.
实用新型内容Utility model content
为了解决上述问题,本实用新型的目的在于提供干燥食品分选装置和具备该分选装置的干燥食品分选线,不损伤干燥食品且可以提高异物除去精度,并且不会占据较大的设置面积且振动和噪音小。In order to solve the above problems, the purpose of this utility model is to provide a dry food sorting device and a dry food sorting line equipped with the sorting device, which will not damage the dry food and can improve the accuracy of foreign matter removal, and will not occupy a large installation area And the vibration and noise are small.
为了解决上述问题,本实用新型第一方式的干燥食品分选装置通过用风扇的风吹起干燥食品和混杂其中的异物,来分选所述干燥食品,所述干燥食品分选装置的特征在于包括:倾斜部,以朝向风扇的风的迎风侧降低的方式,将干燥食品和混杂其中的异物向风扇送出;重异物通道,配置在所述倾斜部的降低侧的下方,取出比干燥食品比重高的异物;产品通道,配置在用风扇的风吹起干燥食品的位置,取出干燥食品;整流引导空间,对来自风扇的风进行整流并向上方引导;以及侧方引导部,连接于所述整流引导空间的上部并向侧方引导风,所述侧方引导部与吸尘器连接,所述吸尘器收集比干燥食品比重低的异物。In order to solve the above-mentioned problems, the dry food sorting device of the first form of the utility model sorts the dry food by blowing up the dry food and the foreign matter mixed therein with the wind of a fan, and the dry food sorting device is characterized in that It includes: an inclined part, which is lowered towards the windward side of the fan, and sends dry food and foreign matter mixed therein to the fan; a channel for heavy foreign matter is arranged under the lowered side of the inclined part, and takes out the dry food with a specific gravity High foreign objects; the product passage, arranged at the position where the dry food is blown by the wind of the fan, and the dry food is taken out; the rectification guide space rectifies the wind from the fan and guides upward; and the side guide part is connected to the The upper part of the guiding space is rectified and the wind is guided sideways, and the side guiding part is connected to a vacuum cleaner which collects foreign matter having a lower specific gravity than dry food.
此外,本实用新型第二方式的干燥食品分选装置的特征还在于,所述整流引导空间具有对来自风扇的风进行整流的整流壁和整流板,在所述整流板上设有调整件,所述调整件调节所述整流板的位置。In addition, the dry food sorting device according to the second aspect of the present invention is also characterized in that the rectification guide space has a rectification wall and a rectification plate for rectifying the wind from the fan, and an adjustment member is provided on the rectification plate. The adjusting member adjusts the position of the rectifying plate.
另外,本实用新型第三方式的干燥食品分选装置的特征还在于,通过使所述整流壁向所述整流引导空间的外侧膨起形成,充分地对来自风扇的风进行整流。In addition, the dry food sorting device according to the third aspect of the present invention is characterized in that the rectification wall is formed by expanding outward of the rectification guide space to sufficiently rectify the wind from the fan.
此外,本实用新型第四方式的干燥食品分选装置的特征还在于,通过使连接所述整流引导空间和所述侧方引导部的连接口在吸尘器侧变小,使来自风扇的风的速度在吸尘器侧变大。In addition, the dry food sorting device according to the fourth aspect of the present invention is characterized in that the speed of the wind from the fan is reduced by making the connection port connecting the rectification guide space and the side guide part smaller on the cleaner side. Get bigger on the cleaner side.
此外,本实用新型第五方式的干燥食品分选装置的特征还在于,所述倾斜部的升高侧由振动式分选机构成。In addition, the dry food sorting device according to the fifth aspect of the present invention is characterized in that the raised side of the inclined portion is formed by a vibrating sorter.
此外,本实用新型第六方式的干燥食品分选线包括:上述结构的干燥食品分选装置;以及图像检查装置,拍摄并检查从所述干燥食品分选装置的产品通道取出的干燥食品。In addition, the dry food sorting line according to the sixth aspect of the present invention includes: the dry food sorting device with the above structure; and an image inspection device for photographing and inspecting the dry food taken out from the product channel of the dry food sorting device.
根据上述的本实用新型,由于利用整流后的风按比重分选干燥食品,所以不会用振动和高速的气流冲击干燥食品,不仅能防止干燥食品损伤,还可以降低振动和噪音。According to the above-mentioned utility model, since the rectified wind is used to sort the dry food according to the specific gravity, the dry food will not be impacted by vibration and high-speed air flow, which can not only prevent the dry food from being damaged, but also reduce vibration and noise.
此外,由于对来自风扇的风进行整流并有效利用风压,所以不需要能吹出高速气流的大规模的风扇以及将干燥食品吹到远处的空间,能减小占有的设置面积。In addition, since the wind from the fan is rectified and the wind pressure is effectively used, there is no need for a large-scale fan capable of blowing high-speed airflow and blowing dry food to a remote space, and the occupied installation area can be reduced.
而且,通过用调整件对整流板的位置进行调整,整流引导空间内的风被整流为适于干燥食品的风,因此不仅能够分选多种比重的干燥食品,还可以提高异物除去精度。In addition, by adjusting the position of the rectifying plate with the adjustment member, the wind in the rectifying and guiding space is rectified into a wind suitable for drying food, so not only can sorting dry food with various specific gravity, but also can improve the accuracy of foreign matter removal.
此外,由于侧方引导部将比重小于干燥食品的异物偏向吸入吸尘器侧,并且所述异物在侧方上向吸尘器侧移动,因此在停电时可以减少落下的异物的量。In addition, since the side guides deflect the foreign matter having a specific gravity smaller than that of the dry food toward the suction cleaner side, and the foreign matter moves laterally toward the cleaner side, the amount of foreign matter dropped during a power failure can be reduced.
附图说明Description of drawings
图1是表示本实用新型干燥食品分选线的一个实施例的简要结构的侧视断面图。Fig. 1 is a side sectional view showing a schematic structure of an embodiment of the dry food sorting line of the present invention.
图2是同一干燥食品分选线所具备的干燥食品分选装置的后视图。Fig. 2 is a rear view of a dry food sorting device included in the dry food sorting line.
图3是用于说明同一干燥食品分选线的动作的侧视断面图。Fig. 3 is a side sectional view for explaining the operation of the same dry food sorting line.
图4是同一干燥食品分选装置的吸入罩和水平管的立体图。Fig. 4 is a perspective view of the suction hood and the horizontal pipe of the same dry food sorting device.
图5是用于说明同一水平管的作用的放大立体图。Fig. 5 is an enlarged perspective view for explaining the function of the same horizontal pipe.
附图标记说明Explanation of reference signs
L轻异物收容箱L light foreign body storage box
M产品引导通道M product guide channel
H重异物引导通道H heavy foreign matter guide channel
1干燥食品分选装置1 Dry food sorting device
2间隙2 gaps
3挡板3 baffles
4侧板4 side panels
6倾斜输送部6 Inclined conveying section
7前板7 front panel
8后板8 rear plate
9整流后板9 rectifier rear plate
10吸入罩10 suction hood
11铰链11 hinges
12调整件12 adjustment parts
13蛇腹管13 bellows tube
14水平管14 horizontal tubes
15供气扇15 air supply fan
16吹出喷嘴16 blow out nozzle
18吸入口18 suction port
20旋风式吸尘器20 cyclone vacuum cleaner
21排气管21 exhaust pipe
100图像检查装置100 image inspection device
200干燥食品分选线200 dry food sorting line
具体实施方式Detailed ways
以下根据附图说明本实用新型的干燥食品分选装置和具备该分选装置的干燥食品分选线的一个实施例。另外,以下将图1中的左侧作为前侧,将图1中的右侧作为后侧。An embodiment of the dry food sorting device of the present invention and a dry food sorting line equipped with the sorting device will be described below with reference to the accompanying drawings. In addition, below, let the left side in FIG. 1 be a front side, and let the right side in FIG. 1 be a rear side.
如图1所示,干燥食品分选线200具备干燥食品分选装置1和图像检查装置100。首先说明干燥食品分选装置1。As shown in FIG. 1 , the dry
所述干燥食品分选装置1具有倾斜配置在分选机台(未图示)上的倾斜输送部6。所述倾斜输送部6的上游部(前部)为振动式且能进行输送,所述倾斜输送部6的下游部(后部)由倾斜板构成。作为所述倾斜输送部6的上游部(前部)的示例,有振动式的传送带、振动输送装置或振动分选装置等。所述倾斜输送部6的两侧部附加设置有围板(未图示),并且上部上游侧(上部前侧)配置有被处理产品的定量供给装置(未图示),以将被处理产品从上游侧(前侧)输送到下游侧(后侧)。倾斜输送部6的下游侧形成有用于吹出分选用的空气的间隙2。所述间隙2的下游侧设有上下方向位置能调整的挡板3。另外,所述被处理产品为杂鱼干、干燥银鱼、干燥蔬菜、干燥海带等干燥食品中混有异物的产品。以下,将所述异物中的比重高于所述干燥食品的称作重异物,比重低于所述干燥食品的称作轻异物。The dry food sorting device 1 has an
在倾斜输送部6的下方安装有供气扇15,通过逆变控制能进行风量增减,在供气扇15的出口上朝向间隙2的方向安装有吹出喷嘴16。An
另外,在间隙2的下方形成有重异物引导通道H,所述重异物引导通道H接收几乎不能被供气扇15的风吹起而是落下的重异物并将其向下方引导。此外,挡板3的上端与整流后板(详细后述)9的下端之间的后下方向上,形成有接收干燥食品并将其向下方引导的产品引导通道M。另外,挡板3的上端与整流后板9的下端之间,是干燥食品被来自供气扇15的风吹起的位置。In addition, a heavy foreign matter guide passage H is formed below the
在倾斜输送部6的后上部安装有吸入罩10。所述吸入罩10包括:前板7、侧板4、后板8和整流后板9。所述前板7的下部(也称为整流壁)向吸入罩10的外侧膨起,以对来自供气扇15的风进行整流。此外,在后板8的下端安装有对来自供气扇15的风进行整流的整流后板9。所述整流后板9的上端利用铰链11转动自如地设置在后板8上,并且利用调整件12能调整其相对于后板8的角度。所述调整件12螺纹连接在侧板4所安装的耳部17的螺纹孔中。即,整流后板9通过调整件12调整所述角度,以适当地对来自供气扇15的风进行整流。如上所述,由于所述吸入罩10的内部是对来自供气扇15的风进行整流的空间,所以也称为引导整流空间。A
另外,在吸入罩10的上部配置有水平管(侧方引导部的一例)14。如图2所示,所述水平管14的一个开口被封闭,且另一个开口借助蛇腹管13连接于旋风式吸尘器20。如图4和图5所示,所述水平管14具有吸入口18,所述吸入口18形成在圆周面上并从所述吸入罩10送入风。所述吸入口18设置为所述另一个开口一侧(与蛇腹管13连接一侧)的面积小,而所述一个开口一侧的面积大。即,所述吸入口18的所述另一个开口一侧的风速大于所述一个开口一侧的风速。因此,所述吸入口18在与蛇腹管13连接一侧(图5表示为“高速吸入”一侧)吸入更多由所述风搬送的轻异物。所以,所述水平管14在将轻异物偏向吸入蛇腹管侧的同时,使轻异物在水平方向上向蛇腹管侧移动。In addition, a horizontal pipe (an example of a side guide portion) 14 is disposed on the upper portion of the
如图2所示,所述旋风式吸尘器20在上部连接有用于排气的排气管21,且下部设有轻异物收容箱L,用于接收并收容利用旋风原理收集的轻异物。As shown in FIG. 2 , the
以下说明图像检查装置100。The
如图1和图3所示,所述图像检查装置100包括:传送带101,接收从所述产品引导通道M取出的干燥食品并向下游侧输送;以及图像检查部102,拍摄并检查所述传送带101输送的干燥食品。As shown in FIGS. 1 and 3 , the
以下说明所述干燥食品分选线200的动作。The operation of the dry
如图1和图3所示,被处理产品从定量供给装置被放出到倾斜输送部6的上部上游侧(前侧),并在所述倾斜输送部6上向下方输送。此时,通过使被处理产品在倾斜输送部6的前部受到振动,可以仅分选适当大小的被处理产品。而后,适当大小的被处理产品到达间隙2后,从下方接受供气扇15吹出的空气(风)。As shown in FIGS. 1 and 3 , the product to be processed is discharged from the quantitative supply device to the upper upstream side (front side) of the inclined conveying
混在被处理产品中的重异物即使被所述风吹拂也不会漂浮,不会越过挡板3而是原状从间隙2落下,在通过吹出喷嘴16与挡板3之间后被引导到重异物引导通道H,并被取出到干燥食品分选装置1外。另外,将重异物的路径用图1的向量hf表示。The heavy foreign matter mixed in the product to be processed will not float even if it is blown by the wind, and will not go over the
此外,越过间隙2的干燥食品和轻异物中,干燥食品在越过挡板3附近受重力影响下降,被引导到产品引导通道M,并取出到干燥食品分选装置1外。另外,干燥食品的路径由图1的向量mf表示。In addition, among the dry food and light foreign matter passing through the
此外,轻异物借助吸入罩10内的整流后的风而上升。而后,轻异物原状借助于风从吸入口18被吸入水平管14后,通过蛇腹管13被送至旋风式吸尘器20。另外,轻异物的路径由图1、图2和图4的向量lf表示。In addition, the light foreign matter is lifted by the rectified wind sucked into the
水平管14的吸入口18中的风速越靠近与蛇腹管13连接一侧越大。因此,吸入到吸入口18的轻异物在与蛇腹管13连接一侧多,而在其相反侧变少。The wind speed in the
此外,旋风式吸尘器20利用旋风原理将轻异物收容在轻异物收容箱L中,并从排气管21排气。In addition, the cyclone cleaner 20 stores the light foreign matter in the light foreign matter storage box L by using the principle of the cyclone, and exhausts it from the
另一方面,如图3所示,取出到干燥食品分选装置1外的干燥食品落下到传送带101上。而后,干燥食品边在传送带101上输送,边利用图像检查部102进行拍摄并检查。On the other hand, as shown in FIG. 3 , the dried food taken out of the dry food sorting apparatus 1 falls onto the
这样,按照所述干燥食品分选装置1和具备所述干燥食品分选装置1的干燥食品分选线200,由于利用整流后的风按比重分选干燥食品,所以不会用振动和高速的气流冲击干燥食品,不仅能防止干燥食品的损伤,还可以降低振动和噪音。In this way, according to the dry food sorting device 1 and the dry
此外,由于将来自风扇15的风整流并有效地利用风压,所以不需要能吹出高速气流的大规模的风扇以及将干燥食品吹到远处的空间,能减小占有的设置面积。In addition, since the wind from the
而且,通过用调整件12对整流后板9的位置进行调整,可以将吸入罩10内的风整流为适于干燥食品的风,因此不仅能够分选多种比重的干燥食品,还可以提高异物除去精度。Moreover, by adjusting the position of the rectifying
此外,由于水平管14将轻异物偏向吸入蛇腹管13侧,并且轻异物在水平方向上向蛇腹管13侧移动,因此在停电时可以减少落下的轻异物的量。Furthermore, since the
此外,通过在倾斜输送部6的前部对被处理产品施加振动并进行分选,由于可以分选适当大小的被处理产品,所以能进一步提高异物除去精度。In addition, by vibrating and sorting the products to be processed at the front portion of the
此外,按照所述干燥食品分选线200,由于在干燥食品分选装置1中分选的干燥食品进一步在图像检查装置中进行检查,所以能进一步提高异物除去精度。In addition, according to the dry
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