CN202922108U - Railway tank car saddle assembly and welding device - Google Patents
Railway tank car saddle assembly and welding device Download PDFInfo
- Publication number
- CN202922108U CN202922108U CN 201220477501 CN201220477501U CN202922108U CN 202922108 U CN202922108 U CN 202922108U CN 201220477501 CN201220477501 CN 201220477501 CN 201220477501 U CN201220477501 U CN 201220477501U CN 202922108 U CN202922108 U CN 202922108U
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- China
- Prior art keywords
- saddle
- assembling
- welder
- tank car
- welding device
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn - After Issue
Links
- 238000003466 welding Methods 0.000 title claims abstract description 33
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 8
- 230000008878 coupling Effects 0.000 claims description 6
- 238000010168 coupling process Methods 0.000 claims description 6
- 238000005859 coupling reaction Methods 0.000 claims description 6
- 229910052742 iron Inorganic materials 0.000 claims description 4
- 239000003638 chemical reducing agent Substances 0.000 claims description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 6
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 4
- URLKBWYHVLBVBO-UHFFFAOYSA-N Para-Xylene Chemical group CC1=CC=C(C)C=C1 URLKBWYHVLBVBO-UHFFFAOYSA-N 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 229960000583 acetic acid Drugs 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 239000008157 edible vegetable oil Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000012362 glacial acetic acid Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 235000011121 sodium hydroxide Nutrition 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N sulfuric acid Substances OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- 239000000203 mixture Substances 0.000 description 1
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- Butt Welding And Welding Of Specific Article (AREA)
- Automatic Assembly (AREA)
Abstract
The utility model provides a railway tank car saddle assembly and welding device which comprises a saddle assembly device, a conveying device and a saddle welding device. The saddle assembly device and the saddle welding device are arranged on the same plane. The conveying device is arranged between the saddle assembling device and the saddle welding device. According to the railway tank car saddle assembly and welding device, assembly quality and welding quality of saddle assembly are effectively controlled, labor efficiency is greatly improved, and labor intensity of operators is relieved.
Description
Technical field
The utility model relates to the tank car field, relates in particular to a kind of tank car saddle assembly welding device.
Background technology
The saddle assembling is that the 70t level has key stressed member in underframe tank car structure, in tank car extensive uses such as the concentrated sulfuric acid, liquid caustic soda, edible oil, glacial acetic acid, paraxylene.For a long time, owing to lacking corresponding saddle assembling, welder, the workmanship of saddle assembling can't be guaranteed always.
The utility model content
In order to solve existing technical problem in background technology, the utility model proposes a kind of tank car saddle assembly welding device, effectively control assembling, the welding quality of saddle assembling, greatly improved efficiency, alleviated operator's labour intensity.
Technical solution of the present utility model is: a kind of tank car saddle assembly welding device, described assembly welding device comprises saddle apparatus for assembling, conveyer and saddle welder, described saddle apparatus for assembling and saddle welder are positioned at same level, and described conveyer is arranged between saddle apparatus for assembling and saddle welder.
Above-mentioned saddle apparatus for assembling comprises organizing locates gear, buting iron and Steel Ruler to device body, apparatus for assembling reservoir, positioning body, movable gusset, described apparatus for assembling reservoir is arranged on upper end two middle side parts of apparatus for assembling body, described positioning body is connected with the apparatus for assembling reservoir, the described group of two ends to a side of device body arrange Steel Ruler, movable gusset location gear is a plurality of, be separately positioned on group to the both sides of device body
Above-mentioned conveyer comprises roller, roller sleeve, reservoir and bottom bracket, described roller is a plurality of to be arranged in order and to connect saddle apparatus for assembling and saddle welder, described roller is two rows, on described each roller, roller sleeve is set, and rack-mount.
Above-mentioned saddle welder comprises welder body, rotating shaft system, motor, worm-gear speed reducer, clamping device and anti-drop device, described rotating shaft system runs through the welder body, described reductor is arranged on a side of the end of welder body, be connected with rotating shaft system, described motor is connected with reductor, and described clamping device and anti-drop device are separately positioned on the both sides of welder body.
Above-mentioned saddle welder also comprises shaft coupling, and described shaft coupling is arranged between reductor and rotating shaft system.
Above-mentioned saddle apparatus for assembling and saddle welder are all syllogic Split type structures, and the liftable part of described conveyer is positioned at its stage casing, are used for being connected with the saddle welder with the saddle apparatus for assembling being connected.
The advantage of tank car saddle assembly welding device of the present utility model is:
1, by the common group of design, device is guaranteed that different automobile types saddle assembled group to quality, has improved production efficiency.
2, will organize device and welder combination into a linely, cancel group to completing after and the forward and backward operation that needs overhead traveling crane to assist the handling workpiece of welding, reduce the time-delay of inter process, significantly improve production efficiency.
3, the common welding set by design fastens the saddle mounting clip, and changes manual upset workpiece into the automatic turning workpiece, guarantees the total quality of different automobile types saddle assembling, and greatly reduces operating personnel's labour intensity.
Description of drawings
Fig. 1 is structural representation of the present utility model;
The specific embodiment
Referring to Fig. 1, tank car saddle assembly welding device of the present utility model, comprise saddle apparatus for assembling, conveyer and saddle welder, saddle apparatus for assembling and saddle welder are positioned at same level, conveyer is arranged between saddle apparatus for assembling and saddle welder, realizes that 70 grades of concentrated sulfuric acids, liquid caustic soda, edible oil, glacial acetic acid, paraxylene etc. have assembling, transmission and the welding of the saddle assembling of underframe tank car.
The saddle universal assembling device is comprised of device body 11, apparatus for assembling reservoir 12, positioning body 13, movable gusset location gear 14, buting iron 15, Steel Ruler 16 etc. group, can realize saddle assembled group pair.In group, device body 11 two ends are configured the location clamping that apparatus for assembling reservoir 12 and positioning body 13 are used for side cover plate, web and base plate between two parties, group has Steel Ruler 16 to be used for the location placed in the middle of base plate to device body 11 1 sides, movable gusset location gear 14 is positioned at group and the both sides of device body 11 is used for the location of gusset, buting iron 15, Steel Ruler 16 are positioned at group and the outside of device body 11 are used for the location of base plate, group forms by three sections device body 11, require flatness≤1mm, group is interrupted to device body 11 the lifting requisite space that part is used for conveyer roller 21.
Conveyer mainly is comprised of roller 21, roller sleeve 22, reservoir 23 and bottom bracket etc., realizes that the saddle group is to the work piece delivery between lower, saddle group of device couple and welder and the upper and lower pieces of saddle welder.organizing device body 11, welder body 31 discontinuities, the symmetrical roller 21 of placing placed in the middle, roller sleeve 22 and reservoir 23, roller 21 forms a whole with roller sleeve 22, the lifting that coordinates with reservoir 23, be used for stably, lower workpiece, all the other position rollers 21 are combined into one group of tourelle with roller sleeve 22, symmetrical placed in the middle the placement reaches under the saddle welder workpiece place between saddle universal assembling device and saddle welder, keep at a certain distance away and realize the transmission of saddle assembling, the roller that lifting workpiece is used, the combining structure of cylinder also available flat board with multi-directional ball replaces.
The compositions such as the main welder body 31 of saddle welder, rotating shaft system 32, motor 33, shaft coupling 34, worm-gear speed reducer 35, clamping device 36 and anti-drop device 37 are realized the clamping welding of saddle assembling.Welder body 31 is the case structure of syllogic deflection cantilever, is used for installing the carrier of other devices, realize during welding rotary course stable, and can satisfy workpiece up and down requisite space; Clamping device 36, anti-drop device 37 are positioned at the both sides on plane on welder body 31, can be the clamping structures of manual spiral, realize the clamping of workpiece, prevent the distortion in the workpiece welding process and come off; Rotating shaft system 32 mainly is comprised of axle, bearing and bearing block, realizes the rotation after saddle assembling and welder body 31 clamp, locate; Motor 33, reductor 35, shaft coupling 34 etc. are positioned at welder body 31 1 sides, coordinate with rotating shaft system 32, are used for the upset of workpiece, realize the welding of saddle device mean place.
The utility model specific works process is as follows:
1) open wind regime and power supply;
2) adjustment apparatus for assembling reservoir 12 strokes and activity orientation gusset location gear 14 positions, the saddle that makes it to be fit to organize vehicle assembles;
3) with balance crane with the handling of saddle base plate to the saddle group on device, the placed in the middle adjustment behind the location the web handling to base plate, open air-valve start the saddle group to device both sides reservoir with saddle web location, the group of carrying out saddle web and base plate is right;
4) employing activity gusset location keeps off 14 groups to gusset;
5) unclamp a side apparatus for assembling reservoir 12, the handling side cover plate also reopens the reservoir clamping and positioning, and the group of carrying out side cover plate is right, after having located a side side cover plate, the group of carrying out again the opposite side side cover plate is right, and group is closed air-valve to after completing, and unclamps apparatus for assembling reservoir 12;
6) open air-valve, start the conveyer reservoir, the saddle group is risen the roller 21 that installs the bottom, group is pushed on conveyer line the saddle assembling of completing, close air-valve the conveyer reservoir is unclamped, roller 21 is fallen, wait for that next group is right;
7) open air-valve, start reservoir 23, with roller 21 rises of saddle welder bottom, to organize completing directly over saddle assembling pushes to the saddle welder from conveyer line, close air-valve reservoir 23 is unclamped, roller 21 is fallen, the saddle assembling is placed on saddle welder platform;
8) clamp with clamping device 36, weld the weld seam in saddle front;
9) actuating motor 33, and saddle is assembled 90-degree rotation, the weld seam of welding saddle assembling one side;
10) with saddle assembling reverse rotation 180 degree, the weld seam of welding saddle assembling opposite side;
11) with saddle assembly direction reverse rotation 90 degree, the saddle assembling is just being put saddle welder platform (being initial clamped position);
12) unclamp clamping device 36, open air-valve, start reservoir 23, roller 21 is risen, the saddle assembling that welding is completed pushes out the saddle welder;
13) close air-valve reservoir 23 is unclamped, roller falls, and waits for welding next time.
Claims (6)
1. tank car saddle assembly welding device, described assembly welding device comprises saddle apparatus for assembling, conveyer and saddle welder, described saddle apparatus for assembling and saddle welder are positioned at same level, and described conveyer is arranged between saddle apparatus for assembling and saddle welder.
2. tank car saddle assembly welding device according to claim 1, it is characterized in that: described saddle apparatus for assembling comprises organizing locates gear, buting iron and Steel Ruler to device body, apparatus for assembling reservoir, positioning body, movable gusset, described apparatus for assembling reservoir is arranged on the middle part of the both sides, upper end of apparatus for assembling body, described positioning body is connected with the apparatus for assembling reservoir, the described group of side to the device body arranges Steel Ruler, movable gusset location gear is a plurality of, is separately positioned on group to the both sides of device body.
3. tank car saddle assembly welding device according to claim 1, it is characterized in that: described conveyer comprises roller, roller sleeve and reservoir, described roller is a plurality of to be arranged in order and to connect saddle apparatus for assembling and saddle welder, described roller is two rows, on described roller, roller sleeve is set, and is arranged on bottom bracket.
4. tank car saddle assembly welding device according to claim 1, it is characterized in that: described saddle welder comprises welder body, rotating shaft system, motor, worm-gear speed reducer, clamping device and anti-drop device, described rotating shaft system runs through the welder body, described reductor is arranged on a side of the end of welder body, be connected with rotating shaft system, described motor is connected with reductor, and described clamping device and anti-drop device are separately positioned on the both sides of welder body.
5. tank car saddle assembly welding device according to claim 4, it is characterized in that: described saddle welder also comprises shaft coupling, and described shaft coupling is arranged between reductor and rotating shaft system.
6. according to claim 1 and 2 or 3 or 4 or 5 described tank car saddle assembly welding devices, it is characterized in that: described saddle apparatus for assembling and saddle welder are all syllogic Split type structures, and the liftable of described conveyer part is connected the stage casing and is connected with the saddle welder with the saddle apparatus for assembling.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220477501 CN202922108U (en) | 2012-09-19 | 2012-09-19 | Railway tank car saddle assembly and welding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220477501 CN202922108U (en) | 2012-09-19 | 2012-09-19 | Railway tank car saddle assembly and welding device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202922108U true CN202922108U (en) | 2013-05-08 |
Family
ID=48212101
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220477501 Withdrawn - After Issue CN202922108U (en) | 2012-09-19 | 2012-09-19 | Railway tank car saddle assembly and welding device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202922108U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103659066A (en) * | 2012-09-19 | 2014-03-26 | 西安轨道交通装备有限责任公司 | Device and process for assembling and welding railway tank car saddle |
| CN106238998A (en) * | 2016-08-26 | 2016-12-21 | 荆门宏图特种飞行器制造有限公司 | Assembly welding frock for tank car pin dish |
-
2012
- 2012-09-19 CN CN 201220477501 patent/CN202922108U/en not_active Withdrawn - After Issue
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103659066A (en) * | 2012-09-19 | 2014-03-26 | 西安轨道交通装备有限责任公司 | Device and process for assembling and welding railway tank car saddle |
| CN103659066B (en) * | 2012-09-19 | 2015-12-16 | 西安轨道交通装备有限责任公司 | A kind of tank car saddle assembly welding device and process for assembling and welding thereof |
| CN106238998A (en) * | 2016-08-26 | 2016-12-21 | 荆门宏图特种飞行器制造有限公司 | Assembly welding frock for tank car pin dish |
| CN106238998B (en) * | 2016-08-26 | 2018-01-19 | 荆门宏图特种飞行器制造有限公司 | Group mounted welder for tank car pin disk |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20130508 Effective date of abandoning: 20151216 |
|
| C25 | Abandonment of patent right or utility model to avoid double patenting |