CN202907451U - Automatic plug seedling transplanting pick-and-place device - Google Patents
Automatic plug seedling transplanting pick-and-place device Download PDFInfo
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- 210000001145 finger joint Anatomy 0.000 claims description 17
- 238000009434 installation Methods 0.000 claims description 7
- 230000009916 joint effect Effects 0.000 claims description 2
- 230000008602 contraction Effects 0.000 abstract description 3
- 239000012636 effector Substances 0.000 description 10
- 238000000034 method Methods 0.000 description 7
- 238000012546 transfer Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- 235000013311 vegetables Nutrition 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000001066 destructive effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000003415 peat Substances 0.000 description 1
- 239000010451 perlite Substances 0.000 description 1
- 235000019362 perlite Nutrition 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 239000010455 vermiculite Substances 0.000 description 1
- 235000019354 vermiculite Nutrition 0.000 description 1
- 229910052902 vermiculite Inorganic materials 0.000 description 1
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Abstract
本实用新型涉及一种穴盘苗自动移栽取放苗装置,主要由凸轮进给机构、圆锥滑块、四根机械手指、机械手指限位块9、夹取针14、牵引闸线11、闸线牵拉装置、弹簧12、支撑杆19、机架等组成;四根机械手指在凸轮进给机构推动下可绕关节处张开,在弹簧力作用下捏合,每个机械手指上装有可以缩进伸出的夹取针,通过四根夹取针伸出机械手指插进穴盘苗钵体捏紧取苗,通过四根夹取针缩进机械手指脱离穴盘苗钵体松开放苗。本实用新型的特点在于完全借助机械运动实现四根机械手指开合和四根夹取针的伸缩,结构简单,灵活性好,提高取苗成功率,减少伤苗,可应用于穴盘苗移栽领域。
The utility model relates to a device for automatic transplanting of seedlings in plug trays, which is mainly composed of a cam feed mechanism, a conical slider, four mechanical fingers, a mechanical finger limit block 9, a clamping needle 14, a traction gate line 11, Brake line pulling device, spring 12, support rod 19, frame, etc.; the four mechanical fingers can be opened around the joints under the push of the cam feed mechanism, and kneaded under the action of the spring force. Each mechanical finger is equipped with a Indent and protrude the clamping needle, extend the mechanical fingers through the four clamping needles and insert them into the seedling pot body of the plug, pinch the seedlings tightly, and retract the mechanical fingers through the four clamping needles to leave the seedling pot body of the plug to loosen the seedlings . The utility model is characterized in that the opening and closing of four mechanical fingers and the expansion and contraction of four clamping needles are realized completely by means of mechanical movement. Plant fields.
Description
技术领域 technical field
本实用新型涉及穴盘苗自动移栽机械领域,特指一种应用于穴盘育苗自动移栽的取放苗装置。 The utility model relates to the field of automatic transplanting machinery for plug seedlings, in particular to a seedling picking and placing device for automatic transplanting of plug seedlings. the
背景技术 Background technique
工厂化穴盘育苗是现代农业、工厂化农业的先驱,已成为现代蔬菜和花卉产业的龙头,与之配套的育苗移栽技术装备还无法满足种苗产业化大发展。虽然我国已经研制开发出钳夹式、链夹式、挠性圆盘式、吊杯式、导苗管式等各型蔬菜穴盘苗移栽机,但这些移栽机停留在半机械作业水平,需要配备相当人力进行人工取苗、投苗等操作,只是做到了省力但不省工,穴盘苗自动移栽机的研究在积极探索中。 Industrial plug seedling cultivation is the pioneer of modern agriculture and industrial agriculture, and has become the leader of modern vegetable and flower industry. The supporting seedling cultivation and transplanting technology and equipment can not meet the great development of seedling industrialization. Although my country has developed various types of vegetable seedling transplanting machines such as clamp type, chain clamp type, flexible disc type, hanging cup type, and seedling guide tube type, these transplanting machines remain at the semi-mechanical level. , needs to be equipped with considerable manpower to manually take seedlings, throw seedlings and other operations, but it is labor-saving but not labor-saving. The research on the automatic transplanting machine for plug seedlings is actively exploring. the
目前,国内学者对自动移栽机的研究主要集中在取苗机构的研发上,根据取苗要求规划取苗轨迹,所设计的取苗机构满足插穴取苗要求,如浙江理工大学研发的非圆齿轮行星轮系移栽机构(申请号:201110270973.3、201110270977.1、201010104378.8)、江苏大学研发的旋转摆动式移苗装置(申请号:201110342232.1)、南京农业大学研发的翻转式气动取苗装置(申请号:201110180467.5)等,但这些研究处于实验室阶段,尚未到生产实用。事实上,利用刚性构件自动高效夹取柔性穴盘苗,是一个刚柔多体复合作用过程,对取苗机构上取苗末端执行器的设计要求极为严格,否则即便到达取苗位置,由于夹取方式不当也会使取苗成功率很低,无法满足生产实际需要。 At present, the research of domestic scholars on the automatic transplanting machine mainly focuses on the research and development of the seedling picking mechanism. The seedling picking trajectory is planned according to the seedling picking requirements. Circular gear planetary gear system transplanting mechanism (Application No.: 201110270973.3, 201110270977.1, 201010104378.8), a rotary swinging seedling transplanting device developed by Jiangsu University (Application No. : 201110180467.5), etc., but these studies are in the laboratory stage and have not yet reached the practical production. In fact, the use of rigid components to automatically and efficiently clamp flexible plug seedlings is a process of rigid-flexible multi-body composite action. Improper way of taking will also make the success rate of taking seedlings very low, which cannot meet the actual needs of production. the
国外设施内穴盘苗自动移载机广泛采用气动或电-气结合的方式取苗,如荷兰Pic-O-Mat PC系列自动移载机、意大利Transplanter RW系列移栽机等,结构上均为四个夹取针,通过夹取针插入穴盘苗钵体取苗,在取苗速度和取苗质量方面表现良好,但需要配备空压机、电磁阀、其他气动控制元件等,结构复杂,系统成本大,难以应用到旱地作物自动移载机上。对于旱地穴盘苗自动移载,普遍采用凸轮推动两片秧针夹取穴盘苗,这种取苗方式对育苗工艺要求较高。此外,我国的穴盘育苗基质主要以草本泥炭为主,再混合蛭石、珍珠岩等辅料,所培育的穴盘苗钵体柔韧性差,两针夹持容易夹碎。为此,可以借鉴设施内穴盘苗自动移载机取苗末端执行器的结构,采用机械方式实现四针捏紧夹取穴盘苗钵体,满足我国穴盘苗自动移载要求。 Pneumatic or electric-pneumatic methods are widely used in foreign facilities for automatic transfer of seedlings, such as the Dutch Pic-O-Mat PC series automatic transfer machine, the Italian Transplanter RW series transplanter, etc., both of which are structurally The four clamping needles are inserted into the seedling pot body of the plug to take seedlings. It performs well in terms of seedling picking speed and seedling quality, but it needs to be equipped with air compressors, solenoid valves, and other pneumatic control components. The structure is complex. The cost of the system is high, and it is difficult to apply it to the automatic transfer machine for dryland crops. For the automatic transfer of plug seedlings in dry land, a cam is generally used to push two seedling needles to clamp the plug seedlings. This method of picking seedlings has higher requirements on the seedling raising process. In addition, the medium of plug seedlings in my country is mainly herbaceous peat, mixed with auxiliary materials such as vermiculite and perlite. The pots of the plugs cultivated have poor flexibility and are easily broken when clamped by two needles. For this reason, the structure of the end effector of the automatic seedling transfer machine in the facility can be used for reference, and the four-needle pinching and clamping of the seedling pot body can be realized by mechanical means, which can meet the requirements of automatic transfer of seedlings in my country. the
实用新型内容 Utility model content
本实用新型的目的是提供一种穴盘苗自动移栽取放苗装置,完全依靠机械运动,且利用四针夹取和释放穴盘苗,在简化结构、降低系统成本的同时,减少取苗过程对苗的损失且提高取苗的成功率。 The purpose of this utility model is to provide a device for automatic transplanting of seedlings in plug trays, which relies entirely on mechanical movement, and uses four needles to clamp and release seedlings in plug trays, so as to simplify the structure and reduce the cost of the system while reducing the number of seedlings to be taken. Process to the loss of seedlings and improve the success rate of seedlings. the
本实用新型的技术方案如下: The technical scheme of the utility model is as follows:
一种穴盘苗自动移栽取放苗装置,由四根几何参数相同的可以摆转的机械手指构成,其特征在于:还包括凸轮进给机构、圆锥滑块、四根机械手指、机械手指限位块9、夹取针14、牵引闸线11、闸线牵拉装 置、弹簧12、支撑杆19、机架;所述四根机械手指在凸轮进给机构推动下可绕开有滑槽的机械手指关节7安装孔摆转,通过收紧弹簧8捏紧;还包括安装于所述机械手指上可沿机械手指方向在机械手指内通过牵引闸线11和弹簧12联合作用实现伸缩的穿过夹取针套筒13在所述机械手指关节7滑槽内滑动的夹取针14;所述的机械手指由固结在所述的机械手指关节7上的闸线冒10、穿过所述的闸线冒10系附在与所述夹取针14紧固的螺栓16上的牵引闸线11、两端分别挂在所述的螺栓16和螺栓15上的弹簧12、与所述的闸线冒10沿同一平面固接安装在所述机械手指关节7上滚轮17所构成;所述的凸轮进给机构推动机械手手指张开,凸轮2固结在凸轮轴23上,随凸轮轴23旋转,推杆滑套杆5、圆锥块18、安装板21构成凸轮进给机构滚轮推杆从动件,滚轮3安装在推杆4的末端,与凸轮2高副接触,推杆4另一端固结圆锥块18,从而构成滚轮推杆,推杆滑套杆5固定在安装板21上,推杆4与推杆滑套杆5构成移动副,在凸轮2的推动下往复移动,圆锥块18顶着4个对称布局的滚轮17,当圆锥块18尖端顶着滚轮17,机械手指在收紧弹簧8作用下捏紧,当圆锥块18底面顶着滚轮17,机械手指关节张开,从而实现捏紧取苗和张开放苗。
A device for automatically transplanting and placing seedlings in tray seedlings, which is composed of four mechanical fingers with the same geometric parameters that can swing, and is characterized in that it also includes a cam feeding mechanism, a conical slider, four mechanical fingers, and a mechanical finger. Limiting block 9,
所述夹取针14的牵拉动作,主要由曲柄圆盘24、连杆25、安装板26、滑杆27、牵引闸线28、销轴29和30组成;由曲柄圆盘24、连杆25、安装板26、滑杆27、销轴29和30构成曲柄滑块,安装有四根牵引闸线28的滑杆27固定于所述曲柄滑块上,在沿直径方向设置于曲柄圆盘24上的滑槽内的销轴30移动改变曲柄长度,从而实现滑杆27不同的往复移动距离;与所述滑杆27连接的牵引闸线28与所述夹取针14连接的牵引闸线11固接在一起。
The pulling action of the
本实用新型具有有益效果。该穴盘苗自动移栽取苗末端执行器具有四根可以活动的机械手指,利用牵引闸线牵拉实现夹取针伸缩,通过凸轮进给机构实现手指开合,动作完全靠机械方式实现,结构简单,灵活性高;取苗动作时四根机械手指呈张开状态,一旦到取苗位置,四根夹取针伸出插进穴盘苗体,与此同时四根机械手指收合抓取穴盘苗,既保证了取苗成功率,又减少伤苗情况的发生。 The utility model has beneficial effects. The end effector for the automatic transplanting of seedlings in the tray has four movable mechanical fingers, which can be pulled by the traction brake line to realize the expansion and contraction of the clamping needle, and the opening and closing of the fingers is realized through the cam feeding mechanism, and the action is completely realized by mechanical means. Simple structure and high flexibility; when picking seedlings, the four mechanical fingers are in an open state. Once the seedlings are taken, the four clamping needles are stretched out and inserted into the seedling body of the hole tray, and at the same time, the four mechanical fingers are closed and grasped. The hole tray seedling selection not only ensures the success rate of seedling picking, but also reduces the occurrence of seedling injury. the
附图说明Description of drawings
下面结合附图对本实用新型的实施例作进一步详细说明。 Embodiments of the utility model will be described in further detail below in conjunction with the accompanying drawings. the
图1是本实用新型的整体结构简图。 Fig. 1 is a schematic diagram of the overall structure of the utility model. the
图2是机械手指简图。 Figure 2 is a schematic diagram of the mechanical finger. the
图3是机械手指闸线牵拉装置简图。 Fig. 3 is a schematic diagram of a mechanical finger brake line pulling device. the
图4是机械手指骨架简图。 Figure 4 is a schematic diagram of the mechanical finger skeleton. the
图5是机械手指圆锥滑块简图。 Figure 5 is a schematic diagram of the conical slider of the mechanical finger. the
如图1所示,图中标号分别代表:1、21.安装版 2.凸轮 3、17.滚轮 4.推杆 5.推杆滑套杆 6.销轴 7.机械手指关节 8.收紧弹簧 9.机械手指限位块 10.闸线冒 11.牵引闸线 12.弹簧 13.夹取针套筒 14.夹取针 15、16、22.螺栓 18.圆锥块 19.支撑杆 20.四指吊架 23.凸轮轴
As shown in Figure 1, the numbers in the figure respectively represent: 1, 21. Installation version 2.
如图3所示,图中标号分别代表:24.曲柄圆盘 25.连杆 26.安装版 27.滑杆 28.牵引闸线 29、30.销轴。
As shown in Figure 3, the labels in the figure respectively represent: 24. crank
具体实施方式 Detailed ways
如图1所示,本实用新型整体结构由凸轮进给机构、圆锥滑块、机械手指关节、机械手指限位块、夹取针、牵引闸线、闸线牵拉装置、弹簧、支撑杆、机架等组成。其中各运动副及零部件的具体布置如下。 As shown in Figure 1, the overall structure of the utility model consists of a cam feed mechanism, a conical slider, a mechanical finger joint, a mechanical finger limit block, a clamping needle, a pulling brake wire, a brake wire pulling device, a spring, a support rod, rack etc. The specific layout of each kinematic pair and parts is as follows. the
机械手指是取苗末端执行器的关键部件,直接影响取苗质量。本实用新型的机械手指的构造,如图2所示。主要由机械手指关节7、闸线冒10、牵引闸线11、弹簧12、夹取针套筒13、夹取针14、螺栓(15、16)、滚轮17组成。闸线冒10固结在机械手指关节7上,牵引闸线11穿过闸线冒10系敷在螺栓16上,螺栓16与夹取针14紧固,弹簧12一端挂在螺栓16上,另一端挂在螺栓15上,机械手指关节7在机械手指取苗一端开有滑槽,夹取针14穿过夹取针套筒13可在机械手指关节7的滑槽内滑动。在牵引闸线11的牵拉作用下,夹取针14缩进夹取针套筒13内,当夹取针14失去牵引闸线11的牵拉作用,在弹簧12作用下夹取针套筒13伸出夹取针14。
The mechanical finger is a key component of the end effector for seedling picking, which directly affects the quality of seedling picking. The structure of the mechanical finger of the present utility model is as shown in Figure 2. It is mainly composed of mechanical finger joint 7,
本实用新型的机械手指闸线牵拉装置实现夹取针14牵拉作用,如图3所示。主要由曲柄圆盘24、连杆25、安装板26、滑杆27、牵引闸线28、销轴(29、30)组成。曲柄圆盘24、连杆25、安装板26、滑杆27、销轴(29、30)构成曲柄滑块机构,销轴30的安装位置可在曲柄圆盘24上移动,从而改变曲柄长度,实现滑杆27不同的往复移动距离。滑杆27安装四根牵引闸线28,牵引闸线28与牵引闸线11连系在一起,通过拉动或放松牵引闸线28带动牵引闸线11,从而实现夹取针14伸缩。
The mechanical finger brake line pulling device of the present utility model realizes the pulling effect of the clamping
本实用新型的取苗末端执行器由四根机械手指组成,沿机械手指骨架中心线对称布置在所述机械手指骨架上,如图4所示,由四指吊架20、支撑杆19、机械手指限位块9组成。四根机械手指安装在四指吊架20上,构成手指关节,可灵活转动。每根机械手指关节7活动在机械手指限位块9的槽内,保证捏紧抓取姿态。四根机械手指靠收紧弹簧8收合,夹取针14对穴盘苗钵体的抓取力主要来自收紧弹簧8,这对软硬不同的穴盘苗具有适应性,软钵体时四根夹取针14紧紧捏合,将钵体牢牢捏住,硬钵体时四根夹取针14松弛捏合,保持夹持状态。
The seedling-taking end effector of the present utility model is made up of four mechanical fingers, is symmetrically arranged on the described mechanical finger skeleton along the center line of mechanical finger skeleton, as shown in Figure 4, consists of four
本实用新型的凸轮进给机构完成机械手手指关节张开或捏紧,主要由凸轮2、凸轮轴23、滚轮(3、17)、推杆4、推杆滑套杆5、圆锥块18、安装板21组成。凸轮2固结在凸轮轴23上,随凸轮轴23旋转,滚轮3、推杆4、推杆滑套杆5、圆锥块18、安装板2)构成凸轮进给机构滚轮推杆从动件,滚轮3安装在推杆4的末端,与凸轮2高副接触,推杆4另一端固结圆锥块18,从而组成滚轮推杆,如图5所示。推杆滑套杆5固定在安装板21上,推杆4与推杆滑套杆5构成移动副,在凸轮2的推动下往复移动,圆锥块18顶着4个对称布局的滚轮17。当圆锥块18尖端顶着滚轮17,机械手指在收紧弹簧8作用下捏紧,当圆锥块18底面顶着滚轮17,机械手指关节张开,从而实现捏紧取苗和张开放苗。
The cam feeding mechanism of the utility model completes the opening or pinching of the finger joints of the manipulator, mainly composed of a cam 2, a
本实用新型的取苗末端执行器工作过程为:根据穴盘苗的大小、苗态调整好取苗末端执行器的对穴姿态和开合程度,当取苗末端执行器取苗时,四根夹取针14伸出插进穴盘苗钵体,同时圆锥块18放弃对顶 滚轮17,四根机械手指在收紧弹簧8力作用下捏紧抓取穴盘苗。当取苗末端执行器放苗时,圆锥块18顶开滚轮17,撑开四根机械手指,使机械手指呈张开状态,同时四根夹取针14缩进夹取针套筒13里,从而达到抓放穴盘苗的目的。
The working process of the seedling-taking end effector of the present utility model is as follows: according to the size and seedling state of the hole tray seedlings, the hole-to-cavity posture and the degree of opening and closing of the seedling-taking end effector are adjusted. When the seedling-taking end effector takes seedlings, four Gripping
本实用新型具有有益效果。通过夹取针14插入钵体捏紧抓取穴盘苗,插入点小,抓取力对称,这对钵体破坏性较小,极大地提到取苗质量。本实用新型中的机械手指开合程度取决于圆锥块18的顶入程度和圆锥块18的形状,当圆锥块18顶入较深时,撑大四根机械手指,以满足不同尺寸大小的穴盘苗夹取,增强了取苗末端执行器的灵活性。本实用新型的取苗末端执行器在执行取苗动作时四根机械手指呈张开状态,一旦到取苗位置,四根夹取针14伸出插进穴盘苗体,与此同时四根机械手指收合抓取穴盘苗,既保证了取苗成功率,又减少伤苗情况的发生。
The utility model has beneficial effects. The
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Cited By (10)
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CN102934557A (en) * | 2012-11-22 | 2013-02-20 | 江苏大学 | Automatic picking and placing device for plug seedling transplanting |
CN103931315A (en) * | 2014-03-28 | 2014-07-23 | 奎屯吾吾农机制造有限公司 | Cam clamp type automatic seedling picker |
CN104704967A (en) * | 2014-06-06 | 2015-06-17 | 中国计量学院 | Seedling picking claw for automatic plug-seedling transplanting machine |
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CN104704965B (en) * | 2014-06-06 | 2017-02-15 | 中国计量学院 | End effector for transplanting machine |
CN107637237A (en) * | 2017-09-18 | 2018-01-30 | 江苏大学 | One kind hugs seedling and takes end effector and method |
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CN102934557A (en) * | 2012-11-22 | 2013-02-20 | 江苏大学 | Automatic picking and placing device for plug seedling transplanting |
CN103931315A (en) * | 2014-03-28 | 2014-07-23 | 奎屯吾吾农机制造有限公司 | Cam clamp type automatic seedling picker |
CN103931315B (en) * | 2014-03-28 | 2015-10-21 | 奎屯吾吾农机制造有限公司 | Cam clamp-type automatic seedling taking device |
CN104704967A (en) * | 2014-06-06 | 2015-06-17 | 中国计量学院 | Seedling picking claw for automatic plug-seedling transplanting machine |
CN104704965B (en) * | 2014-06-06 | 2017-02-15 | 中国计量学院 | End effector for transplanting machine |
CN105082141A (en) * | 2015-05-08 | 2015-11-25 | 上海交通大学 | Execution modules, magic cube resolving robot and use method for magic cube resolving robot |
CN107637237A (en) * | 2017-09-18 | 2018-01-30 | 江苏大学 | One kind hugs seedling and takes end effector and method |
CN109220117A (en) * | 2018-11-15 | 2019-01-18 | 石河子大学 | A kind of four intermediate plate potted-seedling transplanting clamp device of pulley-type |
CN109644617A (en) * | 2019-01-09 | 2019-04-19 | 贵州省旱粮研究所 | A kind of layering culture dish and its transfer tool handgrip |
CN109644617B (en) * | 2019-01-09 | 2022-02-01 | 贵州省旱粮研究所 | Layered culture dish and transfer tool tongs thereof |
CN115196315A (en) * | 2022-07-14 | 2022-10-18 | 山东农业大学 | A vegetable transplanter pneumatic rotary inserting clip linkage device for picking and throwing seedlings |
CN115196315B (en) * | 2022-07-14 | 2024-06-04 | 山东农业大学 | A pneumatic rotary clamp linkage seedling taking and throwing device for vegetable transplanter |
CN118024227A (en) * | 2024-04-12 | 2024-05-14 | 四川航天职业技术学院(四川航天高级技工学校) | Industrial robot with good clamping effect |
CN118024227B (en) * | 2024-04-12 | 2024-06-25 | 四川航天职业技术学院(四川航天高级技工学校) | Industrial robot with good clamping effect |
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