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CN202894632U - Container connecting pipe intersecting wire-electrode cutting robot mechanism - Google Patents

Container connecting pipe intersecting wire-electrode cutting robot mechanism Download PDF

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Publication number
CN202894632U
CN202894632U CN 201220529541 CN201220529541U CN202894632U CN 202894632 U CN202894632 U CN 202894632U CN 201220529541 CN201220529541 CN 201220529541 CN 201220529541 U CN201220529541 U CN 201220529541U CN 202894632 U CN202894632 U CN 202894632U
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arm
rotating
joint
axis
joint shaft
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CN 201220529541
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赵亚楠
陈东良
姚建均
王臣业
刘富强
刘贺平
常艳艳
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Harbin Engineering University
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Harbin Engineering University
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Abstract

本实用新型的目的在于提供容器接管相贯线切割机器人机构,包括升降臂、伸缩臂、旋转臂、姿态臂、第一-第三旋转关节轴、第一-第二移动关节轴、基座,第一旋转关节轴安装在升降臂上,夹持器连接第一旋转关节轴,升降臂和伸缩臂之间通过第一移动关节轴相连,伸缩臂和旋转臂之间通过第二移动关节轴相连,旋转臂和姿态臂之间通过第二旋转关节轴相连,姿态臂通过第三旋转关节轴连接基座。本实用新型采用串联式结构,具有五个自由度,其中两个为移动关节,三个为转动关节,针对容器开孔切割和接管自身相贯线切割这种特殊加工对象,实现在容器相贯线开孔切割和与之相贯的接管自身相贯线切割,本实用新型具有更大的灵活性和实用性。

The purpose of the utility model is to provide a robot mechanism for intersecting line cutting of container pipes, including a lifting arm, a telescopic arm, a rotating arm, a posture arm, a first-third rotating joint shaft, a first-second moving joint shaft, and a base. The first rotating joint shaft is installed on the lifting arm, the clamper is connected to the first rotating joint shaft, the lifting arm and the telescopic arm are connected through the first moving joint shaft, and the telescopic arm and the rotating arm are connected through the second moving joint shaft , the rotating arm and the attitude arm are connected through the second rotating joint axis, and the attitude arm is connected to the base through the third rotating joint axis. The utility model adopts a tandem structure and has five degrees of freedom, two of which are moving joints and three are rotating joints, aiming at the special processing objects such as container opening cutting and pipe intersecting line cutting, realizing intersecting joints in containers. The utility model has greater flexibility and practicability for line opening cutting and intersecting pipe itself intersecting line cutting.

Description

容器接管相贯线切割机器人机构Robot Mechanism for Container Takeover Intersecting Wire Cutting

技术领域technical field

本实用新型涉及的是一种用于切割作业的机器人。The utility model relates to a robot used for cutting operations.

背景技术Background technique

目前,在石油、化工、锅炉、压力容器和管道等工程中广泛应用各种形式的相贯线开孔切割,和与之相贯的接管自身相贯线切割;工业用串连式机器人结构有四种基本结构:直角坐标型机器人、圆柱坐标型机器人、极坐标型机器人、爬行机器人和典型的多关节串连机器人,这些机器人都因为自身结构的限制都难以适应管端的特殊环境。为能实现容器开孔切割和接管自身相贯线切割的作业对象,现实中急需能完成多种作业和能胜这种特殊作业对象的一种工业用机器人新结构。At present, various forms of intersecting line cutting are widely used in petroleum, chemical, boiler, pressure vessel, pipeline and other projects, and intersecting pipe itself intersecting line cutting; industrial serial robot structure has There are four basic structures: rectangular coordinate robot, cylindrical coordinate robot, polar coordinate robot, crawling robot and typical multi-joint series robot. These robots are difficult to adapt to the special environment of the pipe end due to their own structural limitations. In order to realize container opening cutting and take over the work object of self-intersecting line cutting, there is an urgent need in reality for a new structure of industrial robots that can complete a variety of operations and can outperform this special work object.

发明内容Contents of the invention

本实用新型的目的在于提供针对容器开孔切割和接管自身相贯线切割这种特殊加工对象的容器接管相贯线切割机器人机构。The purpose of the utility model is to provide a container pipe intersecting line cutting robot mechanism for special processing objects such as container opening cutting and pipe intersecting line cutting.

本实用新型的目的是这样实现的:The purpose of this utility model is achieved in that:

本实用新型容器接管相贯线切割机器人机构,其特征是:包括升降臂、伸缩臂、旋转臂、姿态臂、第一-第三旋转关节轴、第一-第二移动关节轴、基座,第一旋转关节轴安装在升降臂上,夹持器连接第一旋转关节轴,升降臂和伸缩臂之间通过第一移动关节轴相连,伸缩臂和旋转臂之间通过第二移动关节轴相连,旋转臂和姿态臂之间通过第二旋转关节轴相连,姿态臂通过第三旋转关节轴连接基座。The utility model container takeover intersecting line cutting robot mechanism is characterized in that it includes a lifting arm, a telescopic arm, a rotating arm, an attitude arm, a first-third rotating joint shaft, a first-second moving joint shaft, and a base. The first rotating joint shaft is installed on the lifting arm, the clamper is connected to the first rotating joint shaft, the lifting arm and the telescopic arm are connected through the first moving joint shaft, and the telescopic arm and the rotating arm are connected through the second moving joint shaft , the rotating arm and the attitude arm are connected through the second rotating joint axis, and the attitude arm is connected to the base through the third rotating joint axis.

本实用新型还可以包括:The utility model can also include:

1、还包括割枪,割枪安装在夹持器上。1. It also includes the torch, which is installed on the holder.

2、所述的第二旋转关节轴的旋转轴心与第三旋转关节轴的旋转轴心相垂直,第二移动关节轴的运动方向与第二旋转关节轴的旋转轴心相垂直,第一旋转关节轴的轴心与第一移动关节轴的轴心相垂直。2. The rotation axis of the second swivel joint shaft is perpendicular to the rotation axis of the third swivel joint shaft, the movement direction of the second moving joint shaft is perpendicular to the rotation axis of the second swivel joint shaft, and the first The axis of the rotating joint axis is perpendicular to the axis of the first moving joint axis.

本实用新型的优势在于:本实用新型采用串联式结构,具有五个自由度,其中两个为移动关节,三个为转动关节,针对容器开孔切割和接管自身相贯线切割这种特殊加工对象,实现在容器相贯线开孔切割和与之相贯的接管自身相贯线切割,本实用新型具有更大的灵活性和实用性。The advantage of the utility model is that the utility model adopts a serial structure and has five degrees of freedom, two of which are moving joints and three are rotating joints, for the special processing of container opening cutting and pipe intersecting line cutting. The object is to realize the cutting of the opening on the intersecting line of the container and the cutting of the intersecting line of the connecting pipe itself. The utility model has greater flexibility and practicability.

附图说明Description of drawings

图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;

图2为容器开孔切割时的示意图;Fig. 2 is the schematic diagram when container opening cutting;

图3为接管自身相贯线切割时的示意图。Fig. 3 is a schematic diagram when cutting the intersecting line of the pipe itself.

具体实施方式Detailed ways

下面结合附图举例对本实用新型做更详细地描述:The utility model is described in more detail below in conjunction with accompanying drawing example:

结合图1~3,为了实现容器相贯线开孔切割和接管自身相贯线切割的作业等,从基座开始连着的一个旋转关节主要起调整其余四个关节相对于接管轴心的姿态,当调整好姿态之后,根据作业要求,末端执行器夹持割枪进行具体作业;其从末端执行器到基座相连的四个关节也可以直接联动实现对容器相贯线开孔切割和接管自身相贯线切割作业等。相对于其安装固定位置,即在相对于基座处第一个旋转关节定义为U关节;第二个旋转关节定义为A关节,当将机器人通过基座安装在十字臂、龙门架或其他机构上,通过旋转U关节,将A关节的旋转中心对准接管轴心并使其尽量重合;第三个关节为移动关节定义为R,R关节主要实现接管半径方向上的变化;第四个移动关节定义为H,H关节主要实现接管母线方向上的运动;第五个旋转关节定义为S,S关节上安装夹持器。根据具体的作业要求,夹持器就可以夹持不同的作业工具,就可以实现不同的作业。Combined with Figures 1 to 3, in order to realize the cutting of the intersecting line of the container and the cutting of the intersecting line of the pipe itself, the attitude of the other four joints relative to the axis of the pipe is mainly adjusted from one rotary joint connected to the base. , after adjusting the posture, according to the operation requirements, the end effector clamps the torch to perform specific operations; the four joints connected from the end effector to the base can also be directly linked to realize the cutting and connection of the intersecting line of the container Self-intersecting line cutting operations, etc. Relative to its fixed installation position, that is, the first rotary joint relative to the base is defined as a U joint; the second rotary joint is defined as an A joint. When the robot is installed on a cross arm, gantry or other mechanism through the base Above, by rotating the U joint, align the rotation center of the A joint with the axis of the joint and make it coincide as much as possible; the third joint is defined as R for the movement joint, and the R joint mainly realizes the change in the radius direction of the joint; the fourth movement The joint is defined as H, and the H joint mainly realizes the movement in the direction of taking over the busbar; the fifth rotary joint is defined as S, and the gripper is installed on the S joint. According to specific operation requirements, the gripper can hold different operation tools and realize different operations.

基座12根据现场作业条件,可以安装在十字臂、龙门架或其他机构上,以将机器人放置在作业对象上方;U关节安装在基座12上,U关节由姿态臂10和旋转关节轴III11构成,且旋转关节III11的旋转轴心垂直于基座12的安装面;A关节安装在姿态臂10上,A关节由旋转臂8和旋转关节轴II9构成,其中旋转关节轴II9的旋转轴心与旋转关节轴III11的旋转轴心相垂直,通常情况下容器自重和体积都较大,很难进行姿态调整,一般将容器水平放置地面上或滚轮胎架上,因此通过U关节的运动调整A关节旋转轴心对准接管轴心;R关节安装在旋转臂8上,R关节由伸缩臂6和移动关节轴II7构成,且移动关节轴II7的运动方向与旋转关节轴II9的旋转轴心相垂直,R关节的主要作用是适应容器相贯线开孔切割和接管自身相贯线切割时径向运动量的变化;H关节安装伸缩臂6的端部,其是由升降臂4和移动关节轴I5组成,升降臂4可以沿着移动关节轴I5移动,H关节的主要作用是适应容器相贯线开孔切割和接管自身相贯线切割时母线方向运动量的变化;S关节安装升降臂4的端部,其是由夹持器2和旋转关节轴I3组成,旋转关节轴I3的轴心与移动关节轴I5的轴心垂直,切割时在夹持器上安装割枪,并使割枪1的轴心与旋转关节轴II9的轴心在一个平面上,容器相贯线开孔切割和接管自身相贯线切割时,夹持器2带着割枪完成切割作业。其中各轴的驱动方式可以根据使用环境、定位精度、重复定位精度和具体的作业情况来确定。The base 12 can be installed on the cross arm, gantry or other mechanisms according to the working conditions on site, so as to place the robot above the work object; the U joint is installed on the base 12, and the U joint is composed of the attitude arm 10 and the rotation joint axis III11 The rotation axis of the rotation joint III11 is perpendicular to the installation surface of the base 12; the A joint is installed on the attitude arm 10, and the A joint is composed of the rotation arm 8 and the rotation joint axis II9, wherein the rotation axis of the rotation joint axis II9 It is perpendicular to the rotation axis of the rotary joint axis III11. Usually, the container has a large weight and volume, and it is difficult to adjust the posture. Generally, the container is placed horizontally on the ground or on a rolling tire frame, so the A is adjusted through the movement of the U joint. The joint rotation axis is aligned with the takeover axis; the R joint is installed on the rotating arm 8, and the R joint is composed of the telescopic arm 6 and the moving joint axis II7, and the moving direction of the moving joint axis II7 is the same as the rotation axis of the rotating joint axis II9. Vertical, the main function of the R joint is to adapt to the change of the radial movement when cutting the intersecting line of the container and cutting the intersecting line of the pipe itself; the end of the telescopic arm 6 is installed on the H joint, which is composed of the lifting arm 4 and the moving joint shaft Composed of I5, the lifting arm 4 can move along the moving joint axis I5. The main function of the H joint is to adapt to the change of the movement amount of the busbar when the container intersecting line is cut and the pipe itself is cut; the S joint is installed with the lifting arm 4. The end part is composed of the holder 2 and the rotary joint shaft I3. The axis of the rotary joint shaft I3 is perpendicular to the axis of the moving joint shaft I5. When cutting, install the torch on the holder and make the torch 1 The axis of the axis and the axis of the rotary joint shaft II9 are on the same plane. When the container intersecting line opening cutting and the pipe itself intersecting line cutting, the holder 2 completes the cutting operation with the torch. The driving mode of each axis can be determined according to the use environment, positioning accuracy, repeat positioning accuracy and specific operation conditions.

Claims (3)

1.容器接管相贯线切割机器人机构,其特征是:包括升降臂、伸缩臂、旋转臂、姿态臂、第一-第三旋转关节轴、第一-第二移动关节轴、基座,第一旋转关节轴安装在升降臂上,夹持器连接第一旋转关节轴,升降臂和伸缩臂之间通过第一移动关节轴相连,伸缩臂和旋转臂之间通过第二移动关节轴相连,旋转臂和姿态臂之间通过第二旋转关节轴相连,姿态臂通过第三旋转关节轴连接基座。1. The robot mechanism of the container taking over the intersecting wire cutting is characterized by: including a lifting arm, a telescopic arm, a rotating arm, an attitude arm, the first-third rotating joint shaft, the first-second moving joint shaft, a base, the first A rotating joint shaft is installed on the lifting arm, the clamper is connected to the first rotating joint shaft, the lifting arm and the telescopic arm are connected through the first moving joint shaft, and the telescopic arm and the rotating arm are connected through the second moving joint shaft. The rotating arm and the attitude arm are connected through the second rotating joint axis, and the attitude arm is connected to the base through the third rotating joint axis. 2.根据权利要求1所述的容器接管相贯线切割机器人机构,其特征是:还包括割枪,割枪安装在夹持器上。2. The robot mechanism for intersecting line cutting of container joints according to claim 1, characterized in that: it also includes a torch, and the torch is installed on the holder. 3.根据权利要求1或2所述的容器接管相贯线切割机器人机构,其特征是:所述的第二旋转关节轴的旋转轴心与第三旋转关节轴的旋转轴心相垂直,第二移动关节轴的运动方向与第二旋转关节轴的旋转轴心相垂直,第一旋转关节轴的轴心与第一移动关节轴的轴心相垂直。3. The robot mechanism for intersecting line cutting of container pipes according to claim 1 or 2, characterized in that: the rotation axis of the second rotary joint shaft is perpendicular to the rotation axis of the third rotary joint shaft, and the second The movement direction of the second moving joint axis is perpendicular to the rotation axis of the second rotating joint axis, and the axis of the first rotating joint axis is perpendicular to the axis of the first moving joint axis.
CN 201220529541 2012-10-17 2012-10-17 Container connecting pipe intersecting wire-electrode cutting robot mechanism Expired - Fee Related CN202894632U (en)

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Application Number Priority Date Filing Date Title
CN 201220529541 CN202894632U (en) 2012-10-17 2012-10-17 Container connecting pipe intersecting wire-electrode cutting robot mechanism

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102909504A (en) * 2012-10-17 2013-02-06 哈尔滨工程大学 Intersecting line cutting robot mechanism for container adapter tube
CN103292664A (en) * 2013-06-26 2013-09-11 成都欣领航科技有限公司 Workpiece length measuring device for cutting machine
CN106271280A (en) * 2016-09-28 2017-01-04 天津工业大学 A kind of K/Y type pipe joint intersection welding seam welding robot system

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102909504A (en) * 2012-10-17 2013-02-06 哈尔滨工程大学 Intersecting line cutting robot mechanism for container adapter tube
CN103292664A (en) * 2013-06-26 2013-09-11 成都欣领航科技有限公司 Workpiece length measuring device for cutting machine
CN106271280A (en) * 2016-09-28 2017-01-04 天津工业大学 A kind of K/Y type pipe joint intersection welding seam welding robot system

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Granted publication date: 20130424

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