CN202889010U - Rotor structure of three-phase permanent-magnet synchronous motor - Google Patents
Rotor structure of three-phase permanent-magnet synchronous motor Download PDFInfo
- Publication number
- CN202889010U CN202889010U CN201220476513.6U CN201220476513U CN202889010U CN 202889010 U CN202889010 U CN 202889010U CN 201220476513 U CN201220476513 U CN 201220476513U CN 202889010 U CN202889010 U CN 202889010U
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- magnet steel
- phase permanent
- magnetic
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- 230000001360 synchronised effect Effects 0.000 title claims abstract description 25
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 26
- 239000010959 steel Substances 0.000 claims abstract description 26
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 12
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 12
- 229910000976 Electrical steel Inorganic materials 0.000 claims abstract description 7
- 229910052761 rare earth metal Inorganic materials 0.000 claims abstract description 7
- 150000002910 rare earth metals Chemical class 0.000 claims abstract description 7
- 238000004080 punching Methods 0.000 claims description 10
- 230000015572 biosynthetic process Effects 0.000 claims description 6
- 239000000696 magnetic material Substances 0.000 claims description 6
- 239000004411 aluminium Substances 0.000 claims description 5
- 230000005540 biological transmission Effects 0.000 claims description 2
- 238000005516 engineering process Methods 0.000 abstract description 4
- 238000012545 processing Methods 0.000 abstract description 3
- 239000000463 material Substances 0.000 abstract description 2
- 238000005266 casting Methods 0.000 abstract 3
- 238000010276 construction Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 238000005755 formation reaction Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 238000013461 design Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000005405 multipole Effects 0.000 description 2
- 230000010355 oscillation Effects 0.000 description 2
- 238000009987 spinning Methods 0.000 description 2
- 229920002994 synthetic fiber Polymers 0.000 description 2
- 239000012209 synthetic fiber Substances 0.000 description 2
- 239000004677 Nylon Substances 0.000 description 1
- 241001494479 Pecora Species 0.000 description 1
- 230000001154 acute effect Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 230000035800 maturation Effects 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000007514 turning Methods 0.000 description 1
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- Manufacture Of Motors, Generators (AREA)
- Permanent Field Magnets Of Synchronous Machinery (AREA)
Abstract
The utility model discloses a rotor structure of a three-phase permanent-magnet synchronous motor. A rotor can be formed by the aluminum casting of silicon steel plates in a skew-laminated manner along an axial direction, and an outer periphery of each of the silicon steel plates is provided with an aluminum casting groove in a stamping manner, and an inner side of each of the silicon steel plates is provided with an arc-shaped magnetic steel groove in a stamping manner. Rotor skewed slots and arc-shaped skewed slots are disposed in the rotor. The magnetic steel is disposed in each of the arc-shaped skewed slots of the rotor, and is made of bonding rare earth permanent magnet material, and is in the shape of a skewed tile. In the utility model, the rotor skewed slots are adopted, the electromagnetic vibration and noises can be effectively reduced, the losses can be reduced, the efficiency can be improved; when the skewed tile-shaped magnetic steels are disposed in the rotor arc-shaped skewed slots, the magnetic shields can be naturally formed in the cooperation gaps in the circumferential direction, and the strength of stamping sheets can be effectively enhanced, and the rotor processing can be facilitated by using the mature asynchronous motor rotor aluminum casting technology. The rotor structure of the three-phase permanent-magnet synchronous motor has advantages of simple structure, stable, reliable operation, high efficiency, wide speed regulation range, constant torque output, and abilities of forming simple effective open loop control system having the constant rotating speed requirement, and saving costs of construction control system.
Description
Technical field
The utility model belongs to machine field, relates to three-phase permanent-magnetic synchronous motors, particularly a kind of rotor structure that is applicable to the asynchronous starting permanent magnet synchronous motor of synthetic fiber spinning elasticizer.
Background technology
In recent years, along with the fast development of power electronic technology, microelectric technique, New-type electric machine control theory and rare earth permanent-magnetic material, permanent magnet synchronous motor is applied rapidly.Permanent magnet synchronous motor is a kind of energy-saving motor, has invariablenes turning speed and rotating speed and supply frequency strict relation is arranged, and it is simple in structure, reliable, and volume is little, and loss is low, efficient advantages of higher and being used widely.Today energy savings and environmental protection come into one's own day by day, its research is just seemed very necessary.
In view of permanent-magnet synchronous motor rotor because there being permanent magnet (magnet steel) groove to be not easy to skewed slot, therefore the electromagnetic structure of traditional classical design be with the stator core of permanent magnet motor vertically the skew certain distance reduce the chopped cooked entrails of sheep loss of motor and supplementary load loss etc. with reduced harmonic.So conventional permanent magnet synchronous motor all adopts skewed stator slot, the configuration mode of rotor straight trough at present.For example application number just provides a kind of structure of multipole skewed slot magneto for the Chinese patent application of CN99246025.5, and this multipole skewed slot magneto comprises rotor magnetic pole and stator core, and its stator core has flume structure, and its rotor has straight groove structure.This employing skewed stator slot, the permanent magnet synchronous motor of rotor straight trough have the efficient that improves permanent magnet motor, reduce vibration and noise, increase the advantages such as traveling comfort.
But permanent magnet synchronous motor adopts the rotor straight trough, also has following defective: when in the arc straight trough of rotor, settling straight tile-shaped magnet steel, need to additionally offer every magnetic gap at the circumferencial direction two ends of arc straight trough, just itself process trouble, be difficult to form and produce in enormous quantities.For this large batch of demand of synthetic fiber spinning elasticizer, manufacturing schedule is difficult to catch up with especially.
The utility model content
Along with the breakthrough of rare earth permanent-magnetic material processing technology, emerging bonding rare earth permanent-magnetic material can be made complex-shaped, and dimensional accuracy is high, and rate of finished products is high and can be fit to the permanent magnet produced in enormous quantities, and this has had the oblique tile-shaped magnet steel of rotor chute requirement may.For existing the problems referred to above that adopt the permanent magnet synchronous motor of rotor straight trough, the applicant is through Improvement, but now provide a kind of rotor magnetic steel self-assembling formation every magnetic, improve punching intensity, being convenient to mechanical automation produces in enormous quantities, and the energy implementation efficiency is high simultaneously, vibration noise is low, operate steadily the rotor structure of the three-phase permanent-magnetic synchronous motors that speed adjustable range is wide.
The technical solution of the utility model is as follows:
A kind of rotor structure of three-phase permanent-magnetic synchronous motors, rotor by excircle punching have silicon steel sheet that aluminum cast groove and inner punching have an arc magnet steel groove vertically skew laminate cast aluminium and form, form rotor chute and arc skewed slot at rotor; Magnet steel is arranged at respectively in each arc skewed slot of described rotor, and described magnet steel is bonding rare earth permanent-magnetic material, is oblique watt of shape, and watt body of described oblique watt of shape has radian, and two groups of opposite side of watt body are parallel respectively, and two groups of opposite side tilt mutually.
Its further technical scheme is: when described magnet steel is in the arc skewed slot of rotor, leave the space at circumferencial direction between magnet steel and the arc skewed slot.
And its further technical scheme is: the end face of described rotor is equipped with not only can be made heat transmission but also can remove the fan blade of reusing do dynamic balancing.
Useful technique effect of the present utility model is:
Prove in practice, the utility model adopts rotor chute, can effectively reduce electric and magnetic oscillation and noise, reducing loss raises the efficiency, when in rotor arc skewed slot, settling oblique tile-shaped magnet steel, its at the fit clearance self-assembling formation of circumferencial direction every magnetic, Effective Raise punching intensity, and can make things convenient for rotor machining with the asynchronous machine rotor aluminum process of maturation.Adopt three-phase permanent-magnetic synchronous motors of the present utility model simple in structure, operate steadily reliable, efficient is high, its speed adjustable range is wide, permanent moment of torsion output can form the simple and effective open-loop control system of persevering rotating speed requirement, saves the cost that makes up control system.
In addition, be with fan blade on the utility model rotor, not only can play radiating effect, can also realize that dynamic balancing goes heavy effect.
The aspect that the utility model is additional and advantage provide in the embodiment description partly below, and part will become obviously from the following description, or recognize by practice of the present utility model.
Description of drawings
Fig. 1 is the integrally-built cutaway view that adopts a kind of embodiment of three-phase permanent-magnetic synchronous motors of the present utility model.
Fig. 2 is the integrally-built stereogram that adopts a kind of embodiment of three-phase permanent-magnetic synchronous motors of the present utility model.
Fig. 3 is the schematic diagram of a kind of embodiment of the utility model (laminating during cast aluminium).
Fig. 4 is the schematic diagram of the another kind of embodiment of the utility model (the bales catch riveting laminates).
Fig. 5 is the schematic diagram of a kind of embodiment of stator core (rivet laminates) among Fig. 1.
Fig. 6 is the schematic diagram of the another kind of embodiment of stator core (the bales catch riveting laminates) among Fig. 1.
Fig. 7 is that arc skewed slot of the present utility model cooperates the formation nature every the axial view of magnetic with magnet steel.
Fig. 8 is that arc skewed slot of the present utility model cooperates the formation nature every the stereogram of magnetic with magnet steel.
Fig. 9 is the schematic diagram of the oblique tile-shaped magnet steel of the utility model.
[reference numeral explanation] be stator core 1.; 2. coil; 3. end cap; 4. rotating shaft; 5. bearing; 6. rotor; 7. stator straight trough; 8. rotor chute; 8.1. arc skewed slot; 9. magnet steel; 10. fit clearance; 11. bearing holder (housing, cover); 12. fan blade.
Embodiment
Below in conjunction with accompanying drawing embodiment of the present utility model is described further.
Fig. 1, Fig. 2 show a kind of three-phase permanent-magnetic synchronous motors that adopts the utility model rotor structure, mainly comprise stator core 1, coil 2, end cap 3, rotating shaft 4 and rotor 6.Stator core 1 is embedded with coil 2, and two ends are connected with respectively end cap 3, and the bearing 5 of rotating shaft 4 by being arranged at its two ends stretches out from an end of end cap 3, and rotor 6 is connected in the rotating shaft 4.
To shown in Figure 6, offer the groove structure that cooperatively interact on stator core 1 and the rotor 6 such as Fig. 3.Rotor 6 of the present utility model by excircle punching have silicon steel sheet that aluminum cast groove and inner punching have an arc magnet steel groove vertically the skew certain distance laminate cast aluminium and form, laminate in the time of can adopting cast aluminium (see figure 3) or at a high speed in a state of excitement superimposed one bales catch riveting laminate (see figure 4), namely form rotor chute 8 and arc skewed slot 8.1(sees Fig. 3, Fig. 4), rotor chute can effectively reduce electric and magnetic oscillation and noise, reduces loss and raises the efficiency.The stator core that matches with the utility model can adopt various structures, for example available stator structure is: stator core 1 is had the silicon steel sheet of inserting slot to laminate riveted joint by axial straight line to form by inner periphery punching, can adopt rivet laminate (see figure 5) or at a high speed in a state of excitement superimposed one bales catch riveting laminate (see figure 6), namely form stator straight trough 7(and see Fig. 5, Fig. 6), reduced the processing cost of stator core, made things convenient for rule, and can roll off the production line by machine, be convenient to mechanical automation and produce in enormous quantities.
Such as Fig. 7, shown in Figure 8,4 magnet steel 9 are arranged at respectively in each arc skewed slot 8.1 of rotor 6, magnet steel 9 is bonding rare earth permanent-magnetic material, be oblique watt of shape (see figure 9), watt body of oblique watt of shape has radian, and two groups of opposite side of watt body are parallel respectively, and two groups of opposite side tilt mutually, so that one group of diagonal angle of watt body is acute angle, another group diagonal angle is the obtuse angle.Between the magnet steel 9 of oblique watt of shape and the arc skewed slot 8.1 fit clearance 10 self-assembling formations of circumferencial direction every the magnetic Effective Raise punching intensity.
In addition, as shown in Figure 1, bearing 5 outer setting have the bearing holder (housing, cover) 11 of nylon material, and its Main Function is to prevent shaft current damage bearing.The end face of rotor 6 is equipped with fan blade 12, not only can play radiating effect, can also play dynamic balancing and go heavy effect.
Below just adopt a kind of embodiment of the three-phase permanent-magnetic synchronous motors of the utility model rotor structure, application of the present utility model is not caused restriction.Those skilled in the art can on the basis of rotor structure provided by the utility model, develop the three-phase permanent-magnetic synchronous motors of various employing the utility model rotor structures.
In sum, adopt the three-phase permanent-magnetic synchronous motors structure of the utility model rotor structure, improve design with simple electromagnetic structure and realized high efficiency, high-speed smooth running, 4 utmost points (4P), 7200r/min, inverter supply, the permanent moment of torsion output of frequency 30 ~ 240Hz.Can satisfy well the requirement of mechanical large-scale production.
Above-described only is preferred implementation of the present utility model, and the utility model is not limited to above embodiment.Be appreciated that other improvement and variation that those skilled in the art directly derive or associate under the prerequisite that does not break away from basic conception of the present utility model, all should think to be included within the protection range of the present utility model.
Claims (3)
1. the rotor structure of a three-phase permanent-magnetic synchronous motors, it is characterized in that: rotor (6) by excircle punching have silicon steel sheet that aluminum cast groove and inner punching have an arc magnet steel groove vertically skew laminate cast aluminium and form, at rotor (6) formation rotor chute (8) and arc skewed slot (8.1); Magnet steel (9) is arranged at respectively in each arc skewed slot (8.1) of described rotor (6), described magnet steel (9) is bonding rare earth permanent-magnetic material, is oblique watt of shape, and watt body of described oblique watt of shape has radian, two groups of opposite side of watt body are parallel respectively, and two groups of opposite side tilt mutually.
2. the rotor structure of described three-phase permanent-magnetic synchronous motors according to claim 1, it is characterized in that: when described magnet steel (9) is in the arc skewed slot (8.1) of rotor (6), leave fit clearance (10) at circumferencial direction between magnet steel (9) and the arc skewed slot (8.1).
3. the rotor structure of described three-phase permanent-magnetic synchronous motors according to claim 1 is characterized in that: the end face of described rotor (6) is equipped with not only can be made heat transmission but also can remove the fan blade (12) of reusing do dynamic balancing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201220476513.6U CN202889010U (en) | 2012-09-18 | 2012-09-18 | Rotor structure of three-phase permanent-magnet synchronous motor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201220476513.6U CN202889010U (en) | 2012-09-18 | 2012-09-18 | Rotor structure of three-phase permanent-magnet synchronous motor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202889010U true CN202889010U (en) | 2013-04-17 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201220476513.6U Expired - Lifetime CN202889010U (en) | 2012-09-18 | 2012-09-18 | Rotor structure of three-phase permanent-magnet synchronous motor |
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| Country | Link |
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| CN (1) | CN202889010U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102882298A (en) * | 2012-09-18 | 2013-01-16 | 无锡锡山特种风机有限公司 | Structure of rotor of three-phase permanent-magnet synchronous motor |
| CN104165148A (en) * | 2014-06-16 | 2014-11-26 | 杭州赛微电机有限公司 | Outer rotor fan with adjustable air speed |
| CN104393694A (en) * | 2014-11-28 | 2015-03-04 | 德清振达电气有限公司 | Low magnetic resistance axial flow fan iron core |
-
2012
- 2012-09-18 CN CN201220476513.6U patent/CN202889010U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102882298A (en) * | 2012-09-18 | 2013-01-16 | 无锡锡山特种风机有限公司 | Structure of rotor of three-phase permanent-magnet synchronous motor |
| CN104165148A (en) * | 2014-06-16 | 2014-11-26 | 杭州赛微电机有限公司 | Outer rotor fan with adjustable air speed |
| CN104393694A (en) * | 2014-11-28 | 2015-03-04 | 德清振达电气有限公司 | Low magnetic resistance axial flow fan iron core |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20130417 |