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CN202879769U - Large ship bottom underwater cleaning equipment - Google Patents

Large ship bottom underwater cleaning equipment Download PDF

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Publication number
CN202879769U
CN202879769U CN 201220545599 CN201220545599U CN202879769U CN 202879769 U CN202879769 U CN 202879769U CN 201220545599 CN201220545599 CN 201220545599 CN 201220545599 U CN201220545599 U CN 201220545599U CN 202879769 U CN202879769 U CN 202879769U
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ship
underwater cleaning
underwater
unit
cleaning unit
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王常顺
肖海荣
张煌
潘为刚
韩耀振
周应兵
周风余
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Shandong Jiaotong University
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Shandong Jiaotong University
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Abstract

本实用新型提供了一种大型船舶船底水下清洗设备,包括船上监视及控制单元、水下清洗单元及连接电缆,所述的船上监视及控制单元能够显示水下清洗单元的工作状态及采集的图像,并完成水下清洗单元的控制,所述的水下清洗单元能够清理船底附着的海生物及污垢,并采集船底的图像,所述的连接电缆能为水下清洗单元提供电能,也是船上监视及控制单元与水下清洗单元通信的媒介。

The utility model provides a large-scale ship bottom underwater cleaning equipment, which includes an on-board monitoring and control unit, an underwater cleaning unit and a connecting cable. The on-board monitoring and control unit can display the working status of the underwater cleaning unit and the collected image, and complete the control of the underwater cleaning unit. The underwater cleaning unit can clean up the marine organisms and dirt attached to the bottom of the ship, and collect images of the bottom of the ship. The connecting cable can provide electrical energy for the underwater cleaning unit. The medium through which the monitoring and control unit communicates with the underwater cleaning unit.

Description

一种大型船舶船底水下清洗设备A large ship bottom underwater cleaning equipment

技术领域 technical field

本实用新型涉及一种大型船舶船底水下清洗设备,属于航海设备技术领域。The utility model relates to an underwater cleaning device for the bottom of a large ship, which belongs to the technical field of navigation equipment.

背景技术 Background technique

船底产生污底(海生附着物)的危害是极大的。海水中的生物如藤壶、牡砺、石灰虫、苔藓虫和藻类等,附着在船上会造成船只航行速度减慢,船底附着海洋生物,易产生氧浓度差电池而引起坑蚀。同时,海洋生物的排泄物除了助长腐蚀之外,随其积累,还会侵入船底涂膜中,并加速水线以下船体的腐蚀,从而将涂膜破坏,造成严重后果。The harm that the bottom of the ship produces fouling (marine accretion) is great. Organisms in seawater, such as barnacles, oysters, limeworms, bryozoans, and algae, etc., attached to the ship will slow down the speed of the ship, and marine organisms attached to the bottom of the ship will easily produce batteries with poor oxygen concentration and cause pitting. At the same time, in addition to promoting corrosion, the excrement of marine organisms will also invade the coating film of the bottom of the ship as it accumulates, and accelerate the corrosion of the hull below the waterline, thereby destroying the coating film and causing serious consequences.

据统计,一艘船由于污底造成船体的平均粗糙度每增加10um,就会导致燃料消耗增加1%左右,而且还会导致船舶性能下降。船底被海洋生物附着,形成污损,造成经济损失。另外,船底海生物对军事上造成的威胁更大。当船底附着生物后,会使船速降低,耗油量增加,甚至于贻误军舰的战机。另外附着生物到达一定程度后还会使声纳失灵。According to statistics, every 10um increase in the average roughness of a ship's hull due to fouling will lead to an increase of about 1% in fuel consumption and a decrease in ship performance. The bottom of the ship is attached by marine organisms, forming fouling and causing economic losses. In addition, marine life on the bottom of the ship poses a greater threat to the military. When organisms are attached to the bottom of the ship, the speed of the ship will be reduced, the fuel consumption will be increased, and even the fighter planes of the warship will be delayed. In addition, when the attached organism reaches a certain level, the sonar will be disabled.

为防止此类现象产生,一般的处理办法就是在水线以下船体及船底涂上防污漆,以图杀死或驱散附着海生物,使之不再附着在船体上。然而此举伴随而来的就是造成海洋污染,随着各国环保部门对产生海洋污染的防污漆的重视,防污漆正逐渐被禁用或限制使用。In order to prevent this kind of phenomenon, the general treatment method is to apply antifouling paint on the hull and bottom of the ship below the waterline, so as to kill or disperse the attached marine organisms so that they no longer attach to the hull. However, this move is accompanied by marine pollution. As the environmental protection departments of various countries pay more attention to antifouling paints that cause marine pollution, antifouling paints are gradually being banned or restricted.

传统的清洗方法是,在船驶进船坞后,将船吊起,用化学药剂清洗或者人工用简单的器具敲打腐蚀垢层,这样的方法就存在很多的缺点:1)只有等船驶入船坞后,才可以进行清理工作,由于清洗不及时,即可能造成降低船舶使用寿命的后果;2)使用化学药剂清洗,清洗后的残留液会污染环境,也有可能加剧船的腐蚀,且清洗效率较低;3)人工敲打不光效率低,而且还会损坏船的涂膜,造成严重的后果;4)会消耗大量的人力和物力。The traditional cleaning method is to hoist the ship after the ship enters the dock, clean it with chemicals or manually beat the corrosion scale with simple utensils. There are many shortcomings in this method: 1) only waiting for the ship to enter the dock The cleaning work can only be carried out after cleaning, because the cleaning is not timely, it may cause the consequence of reducing the service life of the ship; 2) Use chemical agents to clean, the residual liquid after cleaning will pollute the environment, and may also aggravate the corrosion of the ship, and the cleaning efficiency is low Low; 3) manual knocking is not only inefficient, but also damages the coating film of the ship, causing serious consequences; 4) it consumes a lot of manpower and material resources.

发明内容 Contents of the invention

针对现有方法的不足,本实用新型提供了一种大型船舶船底水下清洗设备。Aiming at the deficiencies of the existing methods, the utility model provides an underwater cleaning device for the bottom of a large ship.

大型船舶船底水下清洗设备包含船上监视及控制单元、水下清洗单元及连接电缆组成。该设备不会造成海洋污染,不会造成船体及涂膜的损坏,而且该设备体积较小,可以在船舶航行中或者停泊时使用,无需进船坞使用,大大降低船底清洗的成本。而且通过缩短维护周期,可以提高船舶的经济性能。Large ship bottom underwater cleaning equipment consists of on-board monitoring and control unit, underwater cleaning unit and connecting cables. The equipment will not cause marine pollution, will not cause damage to the hull and coating film, and the equipment is small in size and can be used when the ship is sailing or berthing without entering the dock, which greatly reduces the cost of cleaning the bottom of the ship. And by shortening the maintenance cycle, the economic performance of the ship can be improved.

所述的船上监视及控制单元通过水下清洗单元传送回来的视频可以实现对船底的视频检查,显示水下清洗单元的工作状态及故障信息,同时可以通过按键控制水下清洗单元的工作方式,使其工作在自动状态或者手动工作状态。The monitoring and control unit on the ship can realize the video inspection of the bottom of the ship through the video sent back by the underwater cleaning unit, display the working status and fault information of the underwater cleaning unit, and can control the working mode of the underwater cleaning unit through buttons at the same time. Make it work in automatic state or manual work state.

所述的水下清洗单元是该设备的核心,通过超声振子实现对船底污物的清洗,同时可以将船底的图像上传至船上监视及控制单元。该单元带有故障自诊断功能,可以将状态数据及故障信息发送到船上监视及控制单元。The underwater cleaning unit is the core of the equipment, which cleans the bottom of the ship through the ultrasonic vibrator, and can upload the image of the bottom of the ship to the monitoring and control unit on the ship. The unit has a fault self-diagnosis function, which can send status data and fault information to the monitoring and control unit on board.

所述的连接电缆是多芯电缆,能够为水下清洗单元提供工作需要的电能,同时也是船上监视及控制单元与水下清洗单元的通信媒介。The connecting cable is a multi-core cable, which can provide the electric energy required for the underwater cleaning unit, and is also a communication medium between the monitoring and control unit on the ship and the underwater cleaning unit.

附图说明 Description of drawings

图1是根据本实用新型大型船舶船底水下清洗设备的组成结构示意框图。Fig. 1 is a schematic block diagram of the composition and structure of the underwater cleaning equipment for the bottom of a large ship according to the present invention.

图中:1、电源输入接口;2、船上监视及控制单元控制器;3、显示模块;4、按键输入模块;5、水下清洗单元控制器;6、水下摄像机;7、超声清洗模块;8、移动模块;9、吸附模块;10、连接电缆。In the figure: 1. Power input interface; 2. Onboard monitoring and control unit controller; 3. Display module; 4. Key input module; 5. Underwater cleaning unit controller; 6. Underwater camera; 7. Ultrasonic cleaning module ; 8. Mobile module; 9. Adsorption module; 10. Connecting cable.

具体实施方法Specific implementation method

本实用新型从系统设计上采用了一种全新的设计思路。系统采用模块化的思想设计,将该设备分成多个模块,大大提高了系统的可靠性和易维护性能。The utility model adopts a brand-new design idea from the system design. The system adopts the idea of modular design, which divides the equipment into multiple modules, which greatly improves the reliability and easy maintenance of the system.

如图1所示,大型船舶船底水下清洗设备是由船上监视及控制单元、水下清洗单元及连接电缆三部分组成的。船上监视及控制单元由船上工作人员负责操作,主要由显示器3、控制器2和按键输入模块4组成,具备图像监视、水下清洗单元状态监控以及水下清洗单元的控制功能。船上监视及控制单元控制器2采用ST公司生产的Cortex-M3控制器STM32F107RBT6,具备以太网接口,能够通过以太网传输数据。显示器3采用TFT彩色液晶屏,水下清洗单元的工作状态以及水下清洗单元上的水下摄像机6采集到的船底图像信息会实时显示在显示器3上,并能通过链接电缆向水下清洗单元发送控制命令,控制水下清洗单元的工作状态及方式。As shown in Figure 1, the underwater cleaning equipment for the bottom of a large ship is composed of three parts: the on-board monitoring and control unit, the underwater cleaning unit and the connecting cable. The on-board monitoring and control unit is operated by the on-board staff. It is mainly composed of a display 3, a controller 2 and a key input module 4. It has image monitoring, underwater cleaning unit status monitoring and underwater cleaning unit control functions. The on-board monitoring and control unit controller 2 adopts the Cortex-M3 controller STM32F107RBT6 produced by ST Company, which has an Ethernet interface and can transmit data through Ethernet. Display 3 adopts TFT color liquid crystal screen, and the working state of underwater cleaning unit and the bottom image information that the underwater camera 6 on the underwater cleaning unit collects can be displayed on the display 3 in real time, and can be sent to the underwater cleaning unit through the link cable. Send control commands to control the working status and mode of the underwater cleaning unit.

水下清洗单元是一个可以自主移动的智能水下系统,是该清洗设备的核心。该清洗单元的主要部件有水下清洗单元控制器5、水下摄像机6、超生清洗模块7、移动模块8及吸附模块9。超生清洗模块7是该清洗单元的核心部件,由一系列的超声振子换能器组成。在超声振子换能器上施加一定频率的电压,可以将电压信号转换成高频的超声波振动。超声波在通过超声振子换能器与船底之间的海水时,存在于液体中的微气泡(称空化核)在超声波的作用下振动,当声压或声强达到一定值时,气泡迅速增长,然后突然破裂(闭合)。在气泡闭合时产生冲击波,在气泡周围产生几十Mpa到几百Mpa的压力及局部高温。空化所产生的巨大冲击力能剥离船体表面的污垢或使污垢裂缝出现空隙,以后另一些空化气泡群钻入裂缝作振动,继续不断冲击,最终使污垢迅速剥落,从而达到船体清洁净化的目的。由于大型船舶长度较大,因此设计有移动模块8和吸附模块9。移动模块8内部采用三个电机作为动力装置,带动外部互成120度的三个微型螺旋桨旋转,实现水下清洗单元的移动。吸附模块9可以将水下清洗单元吸附在船体的某一部位,防止在清洗过程中的位置移动给清洗带来不利的影响。为减小水下清洗单元移动时的阻力,当移动模块8工作时,吸附模块9产生的吸附力会减小。水下摄像机6可以采集船底图像,并通过连接电缆10传输到船上监视及控制单元上实时显示。另外,水下清洗单元中设置有状态监测程序,可以实现自身的故障检测,把自身的工作状态通过连接电缆10传输到船上监视及控制单元显示。The underwater cleaning unit is an intelligent underwater system that can move autonomously, which is the core of the cleaning equipment. The main components of the cleaning unit include an underwater cleaning unit controller 5 , an underwater camera 6 , an ultrasonic cleaning module 7 , a moving module 8 and an adsorption module 9 . The ultrasonic cleaning module 7 is the core component of the cleaning unit and consists of a series of ultrasonic oscillator transducers. Applying a voltage of a certain frequency to the ultrasonic vibrator transducer can convert the voltage signal into high-frequency ultrasonic vibration. When the ultrasonic waves pass through the seawater between the ultrasonic vibrator transducer and the bottom of the ship, the microbubbles (called cavitation nuclei) in the liquid vibrate under the action of the ultrasonic waves. When the sound pressure or sound intensity reaches a certain value, the bubbles grow rapidly , and then breaks (closes) suddenly. Shock waves are generated when the bubbles are closed, and a pressure of tens of MPa to hundreds of MPa and local high temperature are generated around the bubbles. The huge impact force generated by cavitation can peel off the dirt on the surface of the hull or make gaps in the cracks of the dirt, and then other cavitation bubble groups penetrate into the cracks to vibrate, continue to impact, and finally make the dirt peel off quickly, so as to achieve the goal of cleaning and purifying the hull. Purpose. Due to the large length of the large ship, a mobile module 8 and an adsorption module 9 are designed. Three motors are used as power devices inside the mobile module 8 to drive three micro-propellers at 120 degrees to each other to rotate to realize the movement of the underwater cleaning unit. The adsorption module 9 can adsorb the underwater cleaning unit on a certain part of the hull to prevent the position movement during the cleaning process from causing adverse effects on the cleaning. In order to reduce the resistance when the underwater cleaning unit moves, when the moving module 8 is working, the adsorption force generated by the adsorption module 9 will decrease. The underwater camera 6 can collect the image of the bottom of the ship, and transmit it to the monitoring and control unit on the ship through the connecting cable 10 for real-time display. In addition, the underwater cleaning unit is equipped with a state monitoring program, which can realize its own fault detection, and transmit its own working state to the on-board monitoring and control unit for display through the connecting cable 10 .

连接电缆10为水下清洗单元提供工作需要的能源,也是船上监视及控制单元和水下清洗单元之间的通信媒介,在设备中起着非常重要的作用。The connecting cable 10 provides the energy needed for the underwater cleaning unit to work, and is also the communication medium between the on-board monitoring and control unit and the underwater cleaning unit, and plays a very important role in the equipment.

Claims (7)

1.一种大型船舶船底水下清洗设备,其特征在于:包括船上监视及控制单元和水下清洗单元,二者之间通过线缆连接,所述的船上监视及控制单元能够显示水下清洗单元的工作状态及传回的图像,并完成水下单元的控制,所述的水下清洗单元能够清理船底附着的生物,并传回水下的图像。1. A large-scale ship bottom underwater cleaning equipment, characterized in that: it includes a monitoring and control unit on board and an underwater cleaning unit, the two are connected by cables, and the monitoring and control unit on board can display the underwater cleaning The working status of the unit and the returned image are completed, and the control of the underwater unit is completed. The underwater cleaning unit can clean up the organisms attached to the bottom of the ship and return the underwater image. 2.根据权利要求1所述的大型船舶船底水下清洗设备,其特征在于:所述的船上监视及控制单元通过线缆与水下清洗单元相连接,二者之间通过以太网相连接,实时显示水下清洗单元传回的图像。2. The underwater cleaning equipment for large ship bottom according to claim 1, characterized in that: the monitoring and control unit on the ship is connected with the underwater cleaning unit through a cable, and the two are connected through Ethernet, Display the image returned by the underwater cleaning unit in real time. 3.根据权利要求2所述的大型船舶船底水下清洗设备,其特征在于:所述的船上监视及控制单元能够通过以太网对水下清洗单元发出控制命令,从而控制水下清洗单元的移动及清洗工作。3. The underwater cleaning equipment for large ship bottom according to claim 2, characterized in that: the monitoring and control unit on the ship can issue control commands to the underwater cleaning unit through Ethernet, thereby controlling the movement of the underwater cleaning unit and cleaning work. 4.根据权利要求1所述的大型船舶船底水下清洗设备,其特征在于:所述的水下清洗单元是一个能贴着船底行走的自主单元,其能量有电缆供给,能自动或者手动完成船底的清洗工作,并能实时地将船底的图像传送到船上监视及控制单元。4. The underwater cleaning equipment for large ship bottom according to claim 1, characterized in that: the underwater cleaning unit is an autonomous unit that can walk against the bottom of the ship, its energy is supplied by cables, and can be completed automatically or manually The bottom of the ship is cleaned, and the image of the bottom of the ship can be transmitted to the monitoring and control unit on the ship in real time. 5.根据权利要求4所述的大型船舶船底水下清洗设备,其特征在于:所述的水下清洗单元通过超声振子产生的超声空化现象,可以清除船底附着的海生物及污垢。5. The underwater cleaning equipment for large ship bottom according to claim 4, characterized in that: the underwater cleaning unit can remove marine organisms and dirt attached to the bottom of the ship through the ultrasonic cavitation phenomenon generated by the ultrasonic vibrator. 6.根据权利要求4所述的大型船舶船底水下清洗设备,其特征在于:所述的水下清洗单元能贴着船底或者侧壁移动,可以由船上监视及控制单元控制其移动方向,也可以在自动方式下安装一定的算法自主移动。6. The underwater cleaning equipment for the bottom of a large ship according to claim 4, characterized in that: the underwater cleaning unit can move against the bottom or the side wall of the ship, and its moving direction can be controlled by the monitoring and control unit on the ship. Certain algorithms can be installed in automatic mode to move autonomously. 7.根据权利要求4所述的大型船舶船底水下清洗设备,其特征在于:所述的水下清洗单元可以通过内置的水下摄像机将船底的图像实时地传输到船上监视及控制单元。7. The underwater cleaning equipment for large ship bottom according to claim 4, characterized in that: the underwater cleaning unit can transmit the image of the bottom of the ship to the monitoring and control unit on the ship in real time through the built-in underwater camera.
CN 201220545599 2012-10-09 2012-10-09 Large ship bottom underwater cleaning equipment Expired - Fee Related CN202879769U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102910270A (en) * 2012-10-09 2013-02-06 山东交通学院 Bottom underwater cleaner for large vessels
CN107472479A (en) * 2016-06-08 2017-12-15 中海油能源发展装备技术有限公司 Underwater steel construction surface marine growth cleaning robot

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102910270A (en) * 2012-10-09 2013-02-06 山东交通学院 Bottom underwater cleaner for large vessels
CN107472479A (en) * 2016-06-08 2017-12-15 中海油能源发展装备技术有限公司 Underwater steel construction surface marine growth cleaning robot
CN107472479B (en) * 2016-06-08 2023-05-02 中海油能源发展装备技术有限公司 Sea life cleaning robot on the surface of underwater steel structure

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