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CN202869943U - Ice accretion and rain freeze test equipment - Google Patents

Ice accretion and rain freeze test equipment Download PDF

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Publication number
CN202869943U
CN202869943U CN 201220505525 CN201220505525U CN202869943U CN 202869943 U CN202869943 U CN 202869943U CN 201220505525 CN201220505525 CN 201220505525 CN 201220505525 U CN201220505525 U CN 201220505525U CN 202869943 U CN202869943 U CN 202869943U
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box
test
supercooled water
water
freezing rain
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曹志洪
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China Electronic Product Reliability and Environmental Testing Research Institute
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GUANGZHOU CEPREI INSTRUMENT AND EQUIPMENT CO Ltd
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Abstract

本实用新型公开了一种积冰冻雨试验设备,包括试验箱体和设于试验箱体顶部的过冷水盒,所述试验箱体内从上至下依次设有循环风发生装置、加热器和蒸发器,所述试验箱体内的底部设有积水盘,所述过冷水盒内设有水冷凝器和搅拌机构,所述过冷水盒的底面设有与所述试验箱体内部相通的过冷水喷洒件,在所述过冷水盒底面的内部设有喷洒加热层。本实用新型更接近冻雨的形成机理地制造冻雨,不会因为喷嘴结冰而导致喷洒装置的堵塞;可以用于产品研制中进行积冰冻雨试验,模拟产品在遇到积冰冻雨的天气时的情况,将可能会出现的故障或问题在研制阶段进行有效地得到预计,从而可以针对性地进行改进,有效地降低产品在使用的时候出现故障的机率。

Figure 201220505525

The utility model discloses a freezing rain test equipment, which comprises a test box and a supercooled water box arranged on the top of the test box. The test box is sequentially provided with a circulating wind generating device, a heater and an evaporation device, the bottom of the test box is provided with a water pan, the supercooled water box is provided with a water condenser and a stirring mechanism, and the bottom of the supercooled water box is provided with a supercooled water tank that communicates with the inside of the test box. The spraying part is provided with a spraying heating layer inside the bottom surface of the supercooled water box. The utility model is closer to the formation mechanism of freezing rain to produce freezing rain, and will not cause the blockage of the spraying device due to the freezing of the nozzle; it can be used for the freezing rain test of product development, and the simulated product will encounter the weather of freezing rain. The possible failures or problems can be effectively predicted in the development stage, so that targeted improvements can be made to effectively reduce the probability of product failures during use.

Figure 201220505525

Description

积冰冻雨试验设备Freezing rain test equipment

技术领域 technical field

本实用新型涉及一种试验设备,特别是涉及一种积冰冻雨试验设备。The utility model relates to a test device, in particular to a test device for freezing rain.

背景技术 Background technique

目前用于模拟积冰冻雨试验的方法是通过在低温箱内长时间喷水而实现,实现的原理是:温度达到-10℃以下的样品,在-10℃以下的环境中,通过长时间的喷水而使水在样品上结冰,从而达到试验目的。目前国内进行积冰冻雨试验主要使用喷头直接进行喷水,由于喷头暴露于低于0℃的环境下,长时间会发生喷嘴结冰从而堵塞,导致试验无法继续进行。The current method for simulating the freezing rain test is to spray water in the low temperature box for a long time. Spray water to freeze the water on the sample, so as to achieve the purpose of the test. At present, domestic icing rain tests mainly use nozzles to spray water directly. Since the nozzles are exposed to an environment below 0°C, the nozzles will freeze for a long time and become clogged, making the test impossible to continue.

实用新型内容 Utility model content

基于此,针对上述问题,本实用新型提出一种能够有效防止喷嘴结冰、且可使试验效果达到最佳状态的积冰冻雨试验设备。Based on this, in view of the above problems, the utility model proposes an ice accumulation and freezing rain test equipment that can effectively prevent the nozzles from icing and make the test effect reach the best state.

本实用新型的技术方案是:一种积冰冻雨试验设备,包括试验箱体和设于试验箱体顶部的过冷水盒,所述试验箱体内从上至下依次设有循环风发生装置、加热器和蒸发器,所述试验箱体内的底部设有积水盘,所述过冷水盒内设有水冷凝器和搅拌机构,所述过冷水盒的底面设有与所述试验箱体内部相通的过冷水喷洒件,在所述过冷水盒底面的内部设有喷洒加热层。The technical scheme of the utility model is: a kind of freezing rain test equipment, which includes a test box and a supercooled water box arranged on the top of the test box. The test box is sequentially equipped with a circulating wind generator, a heating The bottom of the test box is equipped with a water pan, the supercooled water box is equipped with a water condenser and a stirring mechanism, and the bottom of the supercooled water box is provided with a water tank that communicates with the inside of the test box. The supercooled water spraying part is provided with a spray heating layer inside the bottom surface of the supercooled water box.

通过循环风发生装置使试验箱体内的气流处于一个循环流动的状态,使气流不断从加热器和蒸发器通过,从而使试验箱体内部达到所要求的温度、湿度条件。通过搅拌机构使存储于过冷水盒内的纯净水处于循环流动的状态,并不断地经过水冷凝器,从而达到将水温控制在±1℃的范围内。过冷水经过过冷水喷洒件喷洒到试验箱体内的样品上,从而实现模拟发生冻雨。其中,喷洒加热层的作用是为防止过冷水在过冷水盒中结冰从而堵塞过冷水盒中的零部件。The airflow in the test box is in a state of circulation through the circulating wind generator, so that the airflow continuously passes through the heater and evaporator, so that the inside of the test box reaches the required temperature and humidity conditions. Through the stirring mechanism, the pure water stored in the supercooled water box is in a state of circulating flow, and continuously passes through the water condenser, so as to control the water temperature within the range of ±1°C. The supercooled water is sprayed onto the samples in the test chamber through the supercooled water spraying unit, so as to realize the simulation of freezing rain. Wherein, the effect of spraying the heating layer is to prevent supercooled water from freezing in the supercooled water box thereby blocking the parts in the supercooled water box.

在优选的实施例中,所述试验箱体内部分为试验区和设备安装区,所述循环风发生装置、加热器和蒸发器设于设备安装区。目的是保证试验箱体内部空间得到充分利用。In a preferred embodiment, the inner part of the test box is a test area and an equipment installation area, and the circulating wind generator, heater and evaporator are arranged in the equipment installation area. The purpose is to ensure that the internal space of the test box is fully utilized.

在优选的实施例中,所述积水盘上设有积水排放孔。当积水盘上的积水过多时,可通过打开积水排放孔将积水排放,避免了取出积水盘排水的麻烦。In a preferred embodiment, the water accumulation tray is provided with accumulation water discharge holes. When there is too much accumulated water on the water accumulation tray, the accumulated water can be discharged by opening the accumulation water discharge hole, which avoids the trouble of taking out the accumulation water tray for drainage.

在优选的实施例中,所述搅拌机构由设于过冷水盒外部的电机和设于过冷水盒内部的旋转叶片组成,所述电机的输出轴延伸至过冷水盒内部与旋转叶片连接。这样设置可保证搅拌机构能够稳定工作。In a preferred embodiment, the stirring mechanism is composed of a motor arranged outside the supercooled water box and a rotating blade arranged inside the supercooled water box, and the output shaft of the motor extends to the inside of the supercooled water box to connect with the rotating blade. This setting can ensure that the stirring mechanism can work stably.

在优选的实施例中,所述过冷水喷洒件为雾化喷嘴,其均匀布于所述过冷水盒的底面。可有效将过冷水均匀喷洒于试验箱体内的样品上。In a preferred embodiment, the supercooled water spraying member is an atomizing nozzle, which is evenly distributed on the bottom surface of the supercooled water box. It can effectively spray supercooled water evenly on the samples in the test chamber.

在优选的实施例中,所述喷洒加热层是布于所述过冷水盒底面内部的加热丝线。加热丝线的设置显得更加方便,工序也比较简单。In a preferred embodiment, the spray heating layer is a heating wire distributed inside the bottom surface of the supercooled water box. The setting of the heating wire is more convenient, and the process is also relatively simple.

本实用新型的有益效果是:The beneficial effects of the utility model are:

(1)小口径喷洒过冷水,更接近冻雨的形成机理地制造冻雨,试验设备不会因为喷嘴结冰而导致喷洒装置的堵塞;(1) Small-caliber spraying of supercooled water, which is closer to the formation mechanism of freezing rain to produce freezing rain, the test equipment will not block the spraying device due to nozzle freezing;

(2)使用了人工模拟积冰冻雨的气候环境,可以用于产品研制中进行积冰冻雨试验,模拟产品在遇到积冰冻雨的天气时的情况,将可能会出现的故障或问题在研制阶段进行有效地得到预计,从而可以针对性地进行改进,有效地降低产品在使用的时候出现故障的机率。(2) The climate environment of artificial simulating freezing rain is used, which can be used in the product development to carry out the freezing rain test, to simulate the situation of the product when it encounters the weather of freezing rain, and to predict possible faults or problems in the development process. The stages are effectively predicted, so that targeted improvements can be made to effectively reduce the probability of product failure during use.

附图说明 Description of drawings

图1是本实用新型实施例所述积冰冻雨试验设备的结构示意图;Fig. 1 is a schematic structural view of the freezing rain test equipment described in the embodiment of the present invention;

附图标记说明:Explanation of reference signs:

101-试验箱体,101a-设备安装区,101b-试验区,102-过冷水盒,103-循环风发生装置,104-加热器,105-蒸发器,106-积水盘,107-水冷凝器,108-搅拌机构,108a-电机,108b-旋转叶片,109-过冷水喷洒件,110-喷洒加热层,111-积水排放孔。101-test box, 101a-equipment installation area, 101b-test area, 102-supercooled water box, 103-circulating wind generator, 104-heater, 105-evaporator, 106-water storage tray, 107-water condensation Device, 108-stirring mechanism, 108a-motor, 108b-rotating blade, 109-supercooled water spraying member, 110-spraying heating layer, 111-water discharge hole.

具体实施方式 Detailed ways

下面结合附图对本实用新型的实施例进行详细说明。Embodiments of the utility model will be described in detail below in conjunction with the accompanying drawings.

实施例:Example:

如图1所示,一种积冰冻雨试验设备,包括试验箱体101和设于试验箱体101顶部的过冷水盒102,所述试验箱体101内从上至下依次设有循环风发生装置103、加热器104和蒸发器105,所述试验箱体101内的底部设有积水盘106,所述过冷水盒102内设有水冷凝器107和搅拌机构108,所述过冷水盒102的底面设有与所述试验箱体101内部相通的过冷水喷洒件109,在所述过冷水盒102底面的内部设有喷洒加热层110。As shown in Figure 1, a kind of freezing rain test equipment includes a test box 101 and a supercooled water box 102 arranged on the top of the test box 101, and the test box 101 is sequentially provided with a circulating wind generator Apparatus 103, heater 104 and evaporator 105, the bottom in described test chamber 101 is provided with water accumulation tray 106, is provided with water condenser 107 and stirring mechanism 108 in described supercooled water box 102, described supercooled water box The bottom surface of the 102 is provided with a supercooled water spraying member 109 communicating with the inside of the test box 101 , and a spray heating layer 110 is provided inside the bottom surface of the supercooled water box 102 .

本实施例中,所述试验箱体101内部分为试验区101b和设备安装区101a,所述循环风发生装置103、加热器104和蒸发器105设于设备安装区101a。目的是保证试验箱体101内部空间得到充分利用。In this embodiment, the interior of the test box 101 is divided into a test area 101b and an equipment installation area 101a, and the circulating air generator 103, heater 104 and evaporator 105 are arranged in the equipment installation area 101a. The purpose is to ensure that the internal space of the test box 101 is fully utilized.

本实施例中,所述积水盘106上设有积水排放孔111。当积水盘106上的积水过多时,可通过打开积水排放孔111将积水排放,避免了取出积水盘106排水的麻烦。In this embodiment, the water accumulation tray 106 is provided with an accumulation water discharge hole 111 . When there is too much accumulated water on the water accumulation tray 106, the accumulated water can be discharged by opening the accumulation water discharge hole 111, which avoids the trouble of taking out the accumulation water tray 106 to drain water.

本实施例中,所述搅拌机构108由设于过冷水盒102外部的电机108a和设于过冷水盒102内部的旋转叶片108b组成,所述电机108a的输出轴延伸至过冷水盒102内部与旋转叶片108b连接。这样设置可保证搅拌机构108能够稳定工作。In this embodiment, the stirring mechanism 108 is composed of a motor 108a arranged outside the supercooled water box 102 and a rotating blade 108b arranged inside the supercooled water box 102. The output shaft of the motor 108a extends to the inside of the supercooled water box 102 and Rotary blades 108b are connected. Such setting can ensure that the stirring mechanism 108 can work stably.

本实施例中,所述过冷水喷洒件109为雾化喷嘴,其均匀布于所述过冷水盒102的底面。可有效将过冷水均匀喷洒于试验箱体101内的样品上。In this embodiment, the supercooled water spraying member 109 is an atomizing nozzle, which is evenly distributed on the bottom surface of the supercooled water box 102 . The supercooled water can be effectively sprayed evenly on the samples in the test chamber 101 .

本实施例中,所述喷洒加热层110是布于所述过冷水盒102底面内部的加热丝线。加热丝线的设置显得更加方便,工序也比较简单。In this embodiment, the spray heating layer 110 is a heating wire distributed inside the bottom surface of the supercooled water box 102 . The setting of the heating wire is more convenient, and the process is also relatively simple.

本实施例所述积冰冻雨试验设备的工作原理如下:The working principle of the freezing rain test equipment described in this embodiment is as follows:

通过循环风发生装置103使试验箱体101内的气流处于一个循环流动的状态,使气流不断从加热器104和蒸发器105通过,从而使试验箱体101内部达到所要求的温度、湿度条件。通过搅拌机构108使存储于过冷水盒102内的纯净水处于循环流动的状态,并不断地经过水冷凝器107,从而达到将水温控制在±1℃的范围内。过冷水经过过冷水喷洒件109喷洒到试验箱体101内的样品上,从而实现模拟发生冻雨。其中,喷洒加热层110的作用是为防止过冷水在过冷水盒102中结冰从而堵塞过冷水盒102中的零部件。The airflow in the test box 101 is in a state of circulating flow through the circulating wind generator 103, so that the airflow continuously passes through the heater 104 and the evaporator 105, so that the inside of the test box 101 reaches the required temperature and humidity conditions. The pure water stored in the supercooled water box 102 is in a state of circulating flow through the stirring mechanism 108, and continuously passes through the water condenser 107, so as to control the temperature of the water within the range of ±1°C. The supercooled water is sprayed onto the samples in the test box 101 through the supercooled water spraying member 109, thereby realizing the simulation of freezing rain. Wherein, the function of spraying the heating layer 110 is to prevent the supercooled water from freezing in the supercooled water box 102 so as to block the parts in the supercooled water box 102 .

本实施例所述积冰冻雨试验设备的工作步骤如下:The working steps of the freezing rain test equipment described in this embodiment are as follows:

1、将样品摆放到试验空间(图1中的虚线所示);1. Place the sample in the test space (shown by the dotted line in Figure 1);

2、通过积水盘106、试验箱体101、蒸发器105、加热器104和循环风发生装置103将试验空间及样品的温度控制在0℃以下;通过过冷水盒102、水冷凝器107、搅拌机构108、过冷水喷洒件109和喷洒加热层110将过冷水盒102中的水保持在±1℃的范围内;2. Control the temperature of the test space and samples below 0°C through the water storage tray 106, the test box 101, the evaporator 105, the heater 104 and the circulating air generator 103; through the supercooled water box 102, the water condenser 107, Stirring mechanism 108, supercooled water spraying member 109 and spray heating layer 110 keep the water in supercooled water box 102 within the range of ±1°C;

3、喷洒过冷水直到冰层到达所需要的厚度,或者喷洒规定的时间;3. Spray cold water until the ice layer reaches the required thickness, or spray for the specified time;

4、停止喷洒,继续通过积水盘106、试验箱体101、蒸发器105、加热器104和循环风发生装置103将试验空间及样品的温度控制在0℃以下使冰层硬化;4. Stop spraying, and continue to control the temperature of the test space and samples below 0°C to harden the ice layer through the water accumulation tray 106, the test box body 101, the evaporator 105, the heater 104 and the circulating air generator 103;

5:完成试验,检验样品。5: Complete the test and inspect the sample.

以上所述实施例仅表达了本实用新型的具体实施方式,其描述较为具体和详细,但并不能因此而理解为对本实用新型专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本实用新型构思的前提下,还可以做出若干变形和改进,这些都属于本实用新型的保护范围。The above-mentioned embodiments only express the specific implementation manners of the utility model, and the description thereof is relatively specific and detailed, but it should not be construed as limiting the patent scope of the utility model. It should be noted that those skilled in the art can make several modifications and improvements without departing from the concept of the present invention, and these all belong to the protection scope of the present invention.

Claims (6)

1.一种积冰冻雨试验设备,其特征在于,包括试验箱体和设于试验箱体顶部的过冷水盒,所述试验箱体内从上至下依次设有循环风发生装置、加热器和蒸发器,所述试验箱体内的底部设有积水盘,所述过冷水盒内设有水冷凝器和搅拌机构,所述过冷水盒的底面设有与所述试验箱体内部相通的过冷水喷洒件,在所述过冷水盒底面的内部设有喷洒加热层。1. a kind of accumulating freezing rain test equipment, it is characterized in that, comprise test case and be located at the supercooled water box of test case top, be provided with recirculation wind generating device, heater and An evaporator, the bottom of the test box is provided with a water pan, the supercooled water box is provided with a water condenser and a stirring mechanism, and the bottom of the supercooled water box is provided with a passage that communicates with the inside of the test box. The cold water spraying part is provided with a spray heating layer inside the bottom surface of the supercooled water box. 2.根据权利要求1所述的积冰冻雨试验设备,其特征在于,所述试验箱体内部分为试验区和设备安装区,所述循环风发生装置、加热器和蒸发器设于设备安装区。2. The accumulating freezing rain test equipment according to claim 1 is characterized in that, the inner part of the test box is a test area and an equipment installation area, and the circulating wind generator, heater and evaporator are located in the equipment installation area . 3.根据权利要求1或2所述的积冰冻雨试验设备,其特征在于,所述积水盘上设有积水排放孔。3. The freezing rain test equipment according to claim 1 or 2, characterized in that, the water accumulation tray is provided with accumulation water discharge holes. 4.根据权利要求1或2所述的积冰冻雨试验设备,其特征在于,所述搅拌机构由设于过冷水盒外部的电机和设于过冷水盒内部的旋转叶片组成,所述电机的输出轴延伸至过冷水盒内部与旋转叶片连接。4. The freezing rain test equipment according to claim 1 or 2, characterized in that, the stirring mechanism is composed of a motor arranged outside the supercooled water box and a rotating blade arranged inside the supercooled water box, the motor's The output shaft extends to the inside of the supercooled water box and is connected with the rotating blades. 5.根据权利要求1或2所述的积冰冻雨试验设备,其特征在于,所述过冷水喷洒件为雾化喷嘴,其均匀布于所述过冷水盒的底面。5. The freezing rain test equipment according to claim 1 or 2, characterized in that, the supercooled water spraying member is an atomizing nozzle, which is evenly distributed on the bottom surface of the supercooled water box. 6.根据权利要求1或2所述的积冰冻雨试验设备,其特征在于,所述喷洒加热层是布于所述过冷水盒底面内部的加热丝线。6. The freezing rain test equipment according to claim 1 or 2, characterized in that, the spray heating layer is a heating wire distributed inside the bottom surface of the supercooled water box.
CN 201220505525 2012-09-28 2012-09-28 Ice accretion and rain freeze test equipment Expired - Lifetime CN202869943U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102879320A (en) * 2012-09-28 2013-01-16 广州赛宝仪器设备有限公司 Icing/freezing rain testing device
CN106224179A (en) * 2016-08-29 2016-12-14 安徽凯达能源科技有限公司 Wind power generation blade is drenched with rain detection device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102879320A (en) * 2012-09-28 2013-01-16 广州赛宝仪器设备有限公司 Icing/freezing rain testing device
CN106224179A (en) * 2016-08-29 2016-12-14 安徽凯达能源科技有限公司 Wind power generation blade is drenched with rain detection device

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