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CN202868666U - Steam condensate recycling device - Google Patents

Steam condensate recycling device Download PDF

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Publication number
CN202868666U
CN202868666U CN 201220435476 CN201220435476U CN202868666U CN 202868666 U CN202868666 U CN 202868666U CN 201220435476 CN201220435476 CN 201220435476 CN 201220435476 U CN201220435476 U CN 201220435476U CN 202868666 U CN202868666 U CN 202868666U
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CN
China
Prior art keywords
bucket groove
way valve
hydraulic pump
pressure hydraulic
starting switch
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN 201220435476
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Chinese (zh)
Inventor
黄贵名
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
KUNSHAN LOYAL ENERGY SAVING AND ENVIRONMENTAL PROTECTION EQUIPMENT CO Ltd
Original Assignee
KUNSHAN LOYAL ENERGY SAVING AND ENVIRONMENTAL PROTECTION EQUIPMENT CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
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Application filed by KUNSHAN LOYAL ENERGY SAVING AND ENVIRONMENTAL PROTECTION EQUIPMENT CO Ltd filed Critical KUNSHAN LOYAL ENERGY SAVING AND ENVIRONMENTAL PROTECTION EQUIPMENT CO Ltd
Priority to CN 201220435476 priority Critical patent/CN202868666U/en
Application granted granted Critical
Publication of CN202868666U publication Critical patent/CN202868666U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model relates to a steam condensate recycling device which comprises a base, an electric motor, a water inlet pipe and a water outlet pipe and further comprises a main tank, a vice tank, a three-way valve, a high pressure water pump and a control cabinet. A siphoning device with a tee structure is arranged on the top end of the main tank, the three-way valve is an air cylinder three-way valve, and the high pressure water pump is connected with the electric motor and is controlled to operate by the electric motor. The control cabinet comprises a control system, a control panel and a starting switch. The control cabinet is connected with an air cylinder, controls the air cylinder to work and further controls an output path of the three-way valve. The bottom end of the main tank is connected with the other end of the high pressure water pump through an output pipe, a liquid level sensor used for sensing the inner liquid level of the main tank is arranged on one side of the man tank, and one end of the water inlet pipe is connected with the bottom end of the vice tank. The steam condensate recycling device has the functions of spray recycling and enabling the vice tank to produce negative pressure. Under the circumstance of completely airtight and no venting, a good steam condensate recycling work can be conducted so that the usage rate of steam heat energy can reach a highest degree.

Description

A kind of reclamation of condensate water equipment
Technical field
The utility model belongs to the reclamation of condensate water apparatus field, particularly a kind of closed-type high-efficiency rate reclamation of condensate water equipment.
Background technology
At present, along with more and more fierce market competition, most enterprises all can be faced with all tests in low margin age, and energy-saving and cost-reducing, as to improve steam energy service efficiency is that each steam uses enterprise to effectively reduce one of method of production cost most.
But most of enterprise does not arrange reclaimer because of a variety of causes, saturated vapor is wasted through the steam condensate (SC) that has again value that produces after the heat exchange, and very be unfortunate; The way of recycling that some enterprise adopts is semi-enclosed recovery, rely on release pressure with reclamation of condensate water, steam condensate (SC) after then will reclaiming by high-pressure hydraulic pump is again sent into boiler, with the temperature of raising boiler replenishing water, and then realizes fuel-saving purpose; Though yet this way of recycling but still will have the highest indirect steam of value and discharge than not reclaiming very large saving fully, do not reach the effect of recycling fully.
The utility model content
In order to solve the problem that exists in the above-mentioned background technology, the purpose of this utility model is to provide a kind of reclamation of condensate water equipment, to reach in the situation that fully airtight, not exhaust make the utilization rate of steam reach supreme good.
For achieving the above object, the technical solution adopted in the utility model is:
A kind of reclamation of condensate water equipment comprises pedestal, places motor, inlet channel and outlet conduit on the described pedestal, also comprises main bucket groove, secondary bucket groove, three-way valve, high-pressure hydraulic pump and control cabinet;
The top of described main bucket groove is provided with siphoning installation, described siphoning installation is three-port structure, its first logical and described main bucket groove is connected, and second crosses the siphon guide wire all is connected with the top of described secondary bucket groove, and threeway is connected with the first end of described three-way valve by the spraying cycle pipe;
The second end of described three-way valve is connected with an end of described high-pressure hydraulic pump, and its 3rd end is connected with described outlet conduit; Described three-way valve is the air-cylinder type three-way valve, and it is connected with a cylinder;
Described high-pressure hydraulic pump is connected with described motor, and by its operation of Electric Machine Control;
Described control cabinet comprises control system, control panel and starting switch; Described control cabinet is connected with described cylinder, and controls its motion, and further controls the outgoing route of described three-way valve;
The bottom of described main bucket groove is connected with the other end of described high-pressure hydraulic pump by output channel; One side of described main bucket groove also is provided with the level sensor of its inside liquid level of induction;
One end of described inlet channel is connected with the bottom of described secondary bucket groove.
Preferably, described level sensor is provided with high liquid level and low liquid level.
Preferably, described high-pressure hydraulic pump includes the mouth of a river and delivery port, and described water inlet is the link of described main bucket groove and high-pressure hydraulic pump, and described delivery port is the link of described high-pressure hydraulic pump and three-way valve.
Preferably, be provided with the injection pressurizer on the described output channel, described injection pressurizer is near the setting of described main bucket groove.
Preferably, described control cabinet, high-pressure hydraulic pump, main bucket groove and secondary bucket groove place respectively on the described pedestal.
Preferably, described control system is by described control panel operation, and described control system comprises automatic operational mode and manual mode of operation; Described starting switch comprises the first starting switch and the second starting switch, and described the first starting switch starts described automatic operational mode, and described the second starting switch starts described manual mode of operation.
The beneficial effects of the utility model are: the negative pressure effect that this reclaimer utilizes siphoning installation via the high-pressure hydraulic pump high-pressure injection secondary bucket groove to be produced, to be lower than the pressure in this reclaimer pipeline, guarantee to have the reclamation of condensate water of heat energy in main bucket groove with this, reach the maximization of energy recovery, the function of not only have spraying cycle, forcing suction; Also steam condensate (SC) is reclaimed, stores and is supplied to boiler, reach in the situation that fully airtight, not exhaust, carry out the recovery of good steam condensate (SC), possesses the function that realizes the whole recyclings of indirect steam heat, not only can satisfy the production technology needs of enterprise, also so that the utilization rate of steam reaches the highest, effectively save production cost.
Description of drawings
In order to be illustrated more clearly in the utility model embodiment or technical scheme of the prior art, the below will do to introduce simply to the accompanying drawing of required use in embodiment or the description of the Prior Art.
Fig. 1 is the structural representation of the disclosed a kind of reclamation of condensate water equipment of the utility model embodiment.
Among the figure
1, pedestal; 2, motor; 3, inlet channel; 4, outlet conduit; 5, main bucket groove; 6, secondary bucket groove; 7, three-way valve; 8, high-pressure hydraulic pump; 9, control cabinet; 10, siphoning installation; 11, siphon guide wire; 12, spraying cycle pipe; 13, level sensor; 14, high liquid level; 15, low liquid level; 16, output channel; 17, spray pressurizer; 18, cylinder; 19, water inlet; 20, delivery port; 21, control panel; 22, the first starting switch; 23, the second starting switch.
The specific embodiment
Below in conjunction with the accompanying drawing among the utility model embodiment, the technical scheme among the utility model embodiment is clearly and completely described.
A kind of reclamation of condensate water equipment that the utility model provides as shown in Figure 1, comprises pedestal 1, places motor 2, inlet channel 3 and outlet conduit 4 on the pedestal, also comprises main bucket groove 5, secondary bucket groove 6, three-way valve 7, high-pressure hydraulic pump 8 and control cabinet 9; The top of main bucket groove 5 is provided with the siphoning installation 10 of three-port structure, and its first logical and main bucket groove 5 is connected, and second crosses siphon guide wire 11 all is connected with the top of secondary bucket groove 6, and threeway is connected by the first end of spraying cycle pipe 12 with three-way valve 7; One side of main bucket groove 5 also is provided with the level sensor 13 of its inside liquid level of induction; Level sensor 13 is provided with high liquid level 14 and low liquid level 15; The bottom of main bucket groove 5 is connected by the other end of output channel 16 with high-pressure hydraulic pump 8; Be provided with on the output channel 16 and spray pressurizer 17, spray pressurizer 17 and arrange near main bucket groove 5.One end of inlet channel 3 is connected with the bottom of secondary bucket groove 6.The second end of three-way valve 7 is connected with an end of high-pressure hydraulic pump 8, and its 3rd end is connected with outlet conduit 4; Three-way valve 7 is the air-cylinder type three-way valve, and it is connected with a cylinder 18.High-pressure hydraulic pump 8 is connected with motor 2, and by motor 2 its operations of control; High-pressure hydraulic pump 8 includes the mouth of a river 19 and delivery port 20, and water inlet 19 is the link of main bucket groove 5 and high-pressure hydraulic pump 8, and delivery port 20 is the link of high-pressure hydraulic pump 8 and three-way valve 7.Control cabinet 9 comprises control system (accompanying drawing does not mark), control panel 21 and starting switch; Control cabinet 9 is connected with cylinder 18, and controls its motion, and further controls the outgoing route of three-way valve 7; Control system is by control panel 21 operations, and control system comprises automatic operational mode and manual mode of operation; Starting switch comprises the first starting switch 22 and the second starting switch 23, and the first starting switch 22 starts automatic operational mode, the second starting switch 23 startup manual mode of operation.Control cabinet 9, high-pressure hydraulic pump 8, main bucket groove 5 and secondary bucket groove 6 place respectively on the pedestal 1.
In the course of work, steam to be recycled enters secondary bucket groove 6 through the steam condensate (SC) that produces after the heat exchange by inlet channel 3, the staff selects automatic operating mode by the control panel 21 of control cabinet 9, and start the first starting switch 22, this reclaimer carries out just starting, pressurization through high-pressure hydraulic pump 8, this moment, main bucket groove 5 interior water levels did not reach high liquid level 14, then control cabinet 9 control cylinders 18 and then control three-way valve 7 are guided the path of steam condensate (SC) into spraying cycle pipe 12 directions, again via siphoning installation 10 actings, siphoning installation 10 is under the effect of high-pressure hydraulic pump 8 high-pressure injections, make the negative pressure effect of secondary bucket groove 6 interior generations, and then force suction to enter in the main bucket groove 5 through siphon guide wire 11 steam condensate (SC) in the secondary bucket groove 6.Running through above-mentioned cyclic suction, water level in the main bucket groove 5 raises gradually, when water level reaches high liquid level 14, control cabinet 9 control cylinders 18 and then control three-way valve 7 switch to outlet conduit 4 directions with the outgoing route of steam condensate (SC), steam condensate (SC) in the main bucket groove 5 is covered boiler through outlet conduit 4, to save the fuel of boiler.Steam condensate (SC) in the main bucket groove 5 enters the water inlet 19 of high-pressure hydraulic pump 8 through output channel 16, by delivery port 20 steam condensate (SC) is delivered to three-way valve 7 directions again; In order to make steam condensate (SC) can be delivered to more rapidly sooner high-pressure hydraulic pump 8, be provided with injection pressurizer 17 at the output channel 16 near main bucket groove 5.
When the water level in the main bucket groove 5 is reduced to low liquid level 15 gradually, control cabinet 9 control cylinders 18 and then control three-way valve 7 switch back spraying cycle pipe 12 directions with the outgoing route of steam condensate (SC), steam condensate (SC) in the secondary bucket groove 6 passes through the acting of siphoning installation 10 again, force suction to enter in the main bucket groove 5, so repeatedly through siphon guide wire 11.
When producing, enterprise enters low peak period, when the yield of steam condensate (SC) is less, can select manual operating mode by the control panel 21 of control cabinet 9, and start the second starting switch 23, this reclaimer will stop above-mentioned spraying cycle, force the running of suction, and the mode that changes the liquid level induction into is controlled its startup and standby.When the water level in the main bucket groove 5 does not reach high liquid level 14, this reclaimer will be in holding state; When the water level in the main bucket groove 5 reaches high liquid level 14, this reclaimer will automatically start high-pressure hydraulic pump 8 steam condensate (SC) will be covered boiler through outlet conduit 4 outputs, until the water level in the main bucket groove 5 is reduced to when hanging down liquid level 15 gradually, once more get back to holding state, so repeatedly.
The disclosed a kind of reclamation of condensate water equipment of the utility model, the negative pressure effect of utilizing siphoning installation via the high-pressure hydraulic pump high-pressure injection secondary bucket groove to be produced, to be lower than the pressure in this reclaimer pipeline, guarantee to have the reclamation of condensate water of heat energy in main bucket groove with this, reach the maximization of energy recovery, the function of not only have spraying cycle, forcing suction; Also steam condensate (SC) is carried out reclaiming, store and be supplied to boiler after carbonated drink is separated, reach in the situation that fully airtight, not exhaust, carry out the recovery of good steam condensate (SC), possesses the function that realizes the whole recyclings of indirect steam heat, not only can satisfy the production technology needs of enterprise, also so that the utilization rate of steam reaches the highest, effectively save production cost.Simultaneously, this reclaimer more can effectively prevent the generation of the phenomenons such as water accumulation of pipeline, gas utilization unit intensification difficulty, water hammer.
To the above-mentioned explanation of the disclosed embodiments, make this area professional and technical personnel can realize or use the utility model.Multiple modification to these embodiment will be apparent concerning those skilled in the art, and General Principle as defined herein can be in the situation that do not break away from spirit or scope of the present utility model, in other embodiments realization.Therefore, the utility model will can not be restricted to these embodiment shown in this article, but will meet the widest scope consistent with principle disclosed herein and features of novelty.

Claims (6)

1. a reclamation of condensate water equipment comprises pedestal, places motor, inlet channel and outlet conduit on the described pedestal, it is characterized in that, also comprises main bucket groove, secondary bucket groove, three-way valve, high-pressure hydraulic pump and control cabinet;
The top of described main bucket groove is provided with siphoning installation, described siphoning installation is three-port structure, its first logical and described main bucket groove is connected, and second crosses the siphon guide wire all is connected with the top of described secondary bucket groove, and threeway is connected with the first end of described three-way valve by the spraying cycle pipe;
The second end of described three-way valve is connected with an end of described high-pressure hydraulic pump, and its 3rd end is connected with described outlet conduit; Described three-way valve is the air-cylinder type three-way valve, and it is connected with a cylinder;
Described high-pressure hydraulic pump is connected with described motor, and by its operation of Electric Machine Control;
Described control cabinet comprises control system, control panel and starting switch; Described control cabinet is connected with described cylinder, and controls its motion, and further controls the outgoing route of described three-way valve;
The bottom of described main bucket groove is connected with the other end of described high-pressure hydraulic pump by output channel; One side of described main bucket groove also is provided with the level sensor of its inside liquid level of induction;
One end of described inlet channel is connected with the bottom of described secondary bucket groove.
2. a kind of reclamation of condensate water equipment according to claim 1 is characterized in that, described level sensor is provided with high liquid level and low liquid level.
3. a kind of reclamation of condensate water equipment according to claim 1, it is characterized in that, described high-pressure hydraulic pump includes the mouth of a river and delivery port, and described water inlet is the link of described main bucket groove and high-pressure hydraulic pump, and described delivery port is the link of described high-pressure hydraulic pump and three-way valve.
4. a kind of reclamation of condensate water equipment according to claim 1 is characterized in that, is provided with the injection pressurizer on the described output channel, and described injection pressurizer is near the setting of described main bucket groove.
5. a kind of reclamation of condensate water equipment according to claim 1 is characterized in that, described control cabinet, high-pressure hydraulic pump, main bucket groove and secondary bucket groove place respectively on the described pedestal.
6. a kind of reclamation of condensate water equipment according to claim 1 is characterized in that, described control system is by described control panel operation, and described control system comprises automatic operational mode and manual mode of operation; Described starting switch comprises the first starting switch and the second starting switch, and described the first starting switch starts described automatic operational mode, and described the second starting switch starts described manual mode of operation.
CN 201220435476 2012-08-30 2012-08-30 Steam condensate recycling device Expired - Fee Related CN202868666U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201220435476 CN202868666U (en) 2012-08-30 2012-08-30 Steam condensate recycling device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201220435476 CN202868666U (en) 2012-08-30 2012-08-30 Steam condensate recycling device

Publications (1)

Publication Number Publication Date
CN202868666U true CN202868666U (en) 2013-04-10

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ID=48035380

Family Applications (1)

Application Number Title Priority Date Filing Date
CN 201220435476 Expired - Fee Related CN202868666U (en) 2012-08-30 2012-08-30 Steam condensate recycling device

Country Status (1)

Country Link
CN (1) CN202868666U (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103528046A (en) * 2013-10-30 2014-01-22 天津市化工设计院 Steam condensation water collection device and method for preventing cavitation corrosion of water transfer pump
CN104264408A (en) * 2014-10-27 2015-01-07 浙江美欣达印染集团股份有限公司 Condensate water closed recycling device
CN108980816A (en) * 2018-09-06 2018-12-11 河南省新斗彩印刷有限公司 Steam condensate (SC) negative pressure recovery system

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103528046A (en) * 2013-10-30 2014-01-22 天津市化工设计院 Steam condensation water collection device and method for preventing cavitation corrosion of water transfer pump
CN104264408A (en) * 2014-10-27 2015-01-07 浙江美欣达印染集团股份有限公司 Condensate water closed recycling device
CN108980816A (en) * 2018-09-06 2018-12-11 河南省新斗彩印刷有限公司 Steam condensate (SC) negative pressure recovery system

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20130410

Termination date: 20150830

EXPY Termination of patent right or utility model